Eaton Moeller ZEV Series Installation Instructions Manual Download Page 1

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Moeller GmbH
Industrieautomation
Hein-Moeller-Straße 7–11
D-53115 Bonn

E-Mail: [email protected]
Internet: www.moeller.net

© 2001 by Moeller GmbH
Subject to alteration
AWB2300-1433GB IM-D/IM-D/Ki 11/01
Printed in the Federal Republic of Germany (04/03)
Article No.: 267430

4 *patpks#nmvc-v*

Think future. Switch to green.

Building Automation

Systems

Industrial Automation

Hardware and Engineering

11/01 AWB2300-1433GB

ZEV motor-protective system
Overload monitoring
of motors in EEx e areas

Rückenbreite entfällt

Summary of Contents for Moeller ZEV Series

Page 1: ...2300 1433GB IM D IM D Ki 11 01 Printed in the Federal Republic of Germany 04 03 Article No 267430 4 patpks nmvc v A A Think future Switch to green Think future Switch to green Building Automation Syst...

Page 2: ...Riege Translator Harold Schierbaum All rights reserved including those of the translation No part of this manual may be reproduced in any form printed photocopy microfilm or any other process or proce...

Page 3: ...bly qualified personnel in accordance with EN 50110 1 2 VDE 0105 Part 100 may work on this device system Before installation and before touching the device ensure that you are free of electrostatic ch...

Page 4: ...hermistor protection 11 Short circuit monitoring of the thermistor circuit 12 Phase failure 14 Earth fault monitoring 14 2 Configuration 15 Monitoring overload of motors in the EEx e area 15 Setup of...

Page 5: ...9 Setting the earth fault monitor 30 Assigning the free contacts 30 Display messages 31 Overload tripping 31 Thermistor tripping 31 Earth fault 31 Phase failure 32 Current imbalance 32 Device fault 32...

Page 6: ...ons and symbols used in this manual have the following meaning X indicates actions to be taken CLASS Tripping class of a thermal overload circuit breaker EEx e Increased safety degree of protection RT...

Page 7: ...ide and the title of the current topic on the right side provide you with a good overview of this documentation Exceptions are the starting pages of the chapters and empty pages at the end of a chapte...

Page 8: ...ature and development of sparking and arcing which is usually not found when motors are operated under normal conditions The motor protective devices used for this are operated outside of the EEx e ar...

Page 9: ...xiliary switches c Terminals for connecting an external core balance transformer d Terminals for connecting a thermistor e Up Down adjusting buttons f Mode selector button g 1 NO 1 NC contact for over...

Page 10: ...sors These are available in the following lengths 200 mm 400 mm 800 mm Figure 3 Supplementary external core balance transformer SSW for earth fault monitoring Auxiliary external core balance transform...

Page 11: ...tion The tripping characteristics are selected by means of the CLASS settings These are CLASS 5 for easy starting conditions CLASS 10 for standard starting conditions CLASS 15 to CLASS 40 for heavy to...

Page 12: ...ing the unit its recovery time as determined by the CLASS settings shown in Table 3 must be maintained Table 3 Recovery times after overload tripping CLASS I I I Ie CLASS 5 Ie 10 Ie 15 Ie x 0 82 20 Ie...

Page 13: ...for direct but also for indirect temperature monitoring by means of thermistors For this a thermistor is connected to input T1 T2 that is bridged by default a section Thermistor protection Page 11 Th...

Page 14: ...oring with thermistor a Tripping b Reset c Three temperature probes d Six temperature probes The ZEV trips at R 3200 O g15 and resets at R 1500 O 10 The contacts 9596 and 9798 change over when the uni...

Page 15: ...hort circuit as shown in the following circuit diagram h h h h Hazard due to sensor failure is also excluded when the temperature is being monitored by means of thermistors since this circuit switches...

Page 16: ...5 07 A1 A2 PE C1 C2 T2 T1 M 3 Reset Fern Reset S1 S2 K1M K1M 97 I P Mode Class Test Reset Up Down L1 L2 L3 79 0 20 PE K1 16 18 C B1 B2 B3 15 A1 A2 K1M K1 Caution The maximum short circuit current at t...

Page 17: ...onitoring and with the option of monitoring earth faults via an auxiliary core balance transformers Table 4 Core balance transformers for earth fault monitoring In addition to the message shown on the...

Page 18: ...t of IA However since EEx e motors are not intrinsically safe explosion safety can only achieved by taking additional measures during installation and by selecting appropriate operating conditions PTB...

Page 19: ...he motor protective system ZEV is compliant with IEC EN 60947 regulations for low voltage switchgear and EN and fulfils the requirements of the 94 9 EC ATEX 100a directives for the protection of motor...

Page 20: ...ZEV may only be reset restarted either manually after the recovery time trecovery has expired or automatically via a control interlock circuit for the motor or electrically driven machine a fig 25 on...

Page 21: ...art L1 L2 L3 N 96 06 08 98 95 05 07 A1 A2 PE C1 C2 T2 T1 M 3 Reset Fern Reset S1 S2 K1M K1M 97 I P Mode Class Test Reset Up Down L1 L2 L3 79 0 20 PE K1M Warning The automatic restart of motors is coup...

Page 22: ...ces ZEV and ZEV XSW 25 to 145 Figure 8 ZEV mounting position Figure 9 Mounting of the ZEV and current sensor X Place the ZEV into the required mounting position X Snap the ZEV onto the current sensor...

Page 23: ...ined by the rated operational current of the motor IN a table 6 Figure 10 Loops of the motor feed cables Table 6 Number of loops IN rated operational current of the motor Ie current setting at the ZEV...

Page 24: ...igure 11 Connection the ZEV and current sensor with the cable X Connect the two units using a ZEV XVK patch cable ZEV XSW 820 strapped to a current busbar Figure 12 Opening the strap X Release the loc...

Page 25: ...13 Mounting the unit onto the busbar X Fold the strap around the busbar X Engage the lock pin X Fasten the strap Figure 14 Installation of the sensor cables X Install the sensor cable so that each one...

Page 26: ...Removal of the strap X Release the lock pins X Remove the lock pins X Remove the strap Figure 16 Installation o the cable ties and wiring of the sensor cables X Wrap the cable tie around the current s...

Page 27: ...gure 17 Mounting on power cable X Place the strap around the busbar X Engage the lock pin X Fasten the strap Figure 18 Installation of the sensor cables X Install the sensor cable so that each one is...

Page 28: ...trap the current sensor to the power cable using the cable tie X Install the sensor cable so that each one loops only one power cable Connections Table 7 Conductor cross sections of the auxiliary cabl...

Page 29: ...20 Removing the ZEV from the DIN rail X Push the ZEV down to release it X Pull the ZEV off the DIN rail Connecting cable Figure 21 Removing the ZEV XVK X Push a screwdriver into the cable socket X Mo...

Page 30: ...he MODE function key for selecting the various menus To acknowledge the entries made in the menus press the MODE button The UP DOWN button for selecting the desired values from the various menus The R...

Page 31: ...st Reset Test Reset Test Mode Mode Mode Mode Reset Test Reset Test Reset Test Mode Mode Mode Reset Test Reset Test Reset Test Reset Test Mode Mode Mode Reset Test Reset Test Mode Mode Mode Reset Test...

Page 32: ...gure 23 Operating current menu Setting the tripping CLASS X Use the UP DOWN buttons in to set the tripping class in steps of five Figure 24 CLASS menu Selecting the reset mode X Use the UP DOWN button...

Page 33: ...Earth fault monitoring menu Assigning the free contacts The FC1 and FC2 contacts are available for connecting a remote message system a fig 27 X Use the UP DOWN buttons to select which message is to b...

Page 34: ...1 Hz if an error has occurred Overload tripping Figure 28 Overload tripping message Thermistor tripping Figure 29 Thermistor tripping message Earth fault Figure 30 Earth fault message OFF 3 RDY Class...

Page 35: ...connection to the current sensor ERR 2 EEPROM error ERR 3 Tripping device error OFF Class L1 L2 L2 L3 97 10 Reset Test 1Hz OFF 114 RDY 3 Class L1 L2 L3 10 97 Class L1 L2 L3 10 Class L1 L2 L3 10 L2 L3...

Page 36: ...p 4000 V AC 15 Ue 220 240 V 95 96 97 98 Ie 3 A 05 06 07 08 Ie 1 5 A DC 13 Ue 24 V 95 96 97 98 Ie 1 A 05 06 07 08 Ie 1 A AUX CONT 8300 R 300 2 1NC 1NC TRIPPING CURRENT IS 125 OF SETTING WITH AUTOMATIC...

Page 37: ...ure 38 ZEV XWS 820 rating plate Made in Germany ZEV XSW 145 10 145 A IEC 947 EN 60947 VDE 0660 II 2 G PTB 01 ATEX 3233 340B 0102 s U V 1 1 Uimp 8000 V Ue 1000 V Made in Germany ZEV XSW 820 40 820 A IE...

Page 38: ...ng curves 35 11 01 AWB2300 1433GB ZEV tripping curves 3 phase tripping curve Figure 39 ZEV tripping curve 3 phase 50 CLASS 5 15 10 tA min s 100 50 20 10 5 2 1 20 10 5 2 1 120 0 7 1 2 5 8 20 25 CLASS 4...

Page 39: ...43 0 35 0 28 6 25 5 20 1 30 67 9 47 7 36 8 30 0 24 5 21 9 17 2 25 56 6 39 8 30 7 25 0 20 5 18 2 14 4 20 45 3 31 8 24 6 20 0 16 4 14 6 11 5 15 34 0 23 9 18 4 15 0 12 3 10 9 8 6 10 22 6 15 9 12 3 10 0...

Page 40: ...ZEV tripping curves 37 11 01 AWB2300 1433GB 2 phase tripping curve Figure 40 Characteristics curve showing phase failure or imbalance 50...

Page 41: ...o the tripping classes Dimensions Figure 41 Dimensions of the ZEV and ZEV XSW Table 10 Dimensions of the current sensors in mm CLASS t t t tA s 3 4 5 6 7 2 8 10 40 2 5 2 5 2 5 2 5 2 5 2 5 2 5 35 20 25...

Page 42: ...2300 1433GB IM D IM D Ki 11 01 Printed in the Federal Republic of Germany 04 03 Article No 267430 4 patpks nmvc v A A Think future Switch to green Think future Switch to green Building Automation Syst...

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