Eaton Fuller FTS 108LL Series Driver Instructions Download Page 1

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Eaton

Fuller

Heavy Duty Transmissions

Driver Instructions

Fuller Heavy Duty Transmissions

FTS- XX108LL
June 2009

Summary of Contents for Fuller FTS 108LL Series

Page 1: ...Eaton Fuller Heavy Duty Transmissions Driver Instructions Fuller Heavy Duty Transmissions FTS XX108LL June 2009...

Page 2: ...ediately Before working on vehicle or when leaving the cab with the engine running place the transmission in neutral set the parking brakes and block the wheels Do not release the parking brake or att...

Page 3: ...12 Upshifting 14 Downshifting 15 Lubrication 16 Preventive Maintenance 19 Table of Contents Every effort has been made to ensure the accuracy of all information in this brochure However Eaton Corpora...

Page 4: ...tag on the transmission and then locate the numbers as shown DO NOT REMOVE OR DESTROY THE TRANSMISSION IDENTIFICATION TAG Record transmission identification data Have these reference numbers handy whe...

Page 5: ...5 Nomenclature Model Designation...

Page 6: ...6 Shift Positions Button back deep reduction not selected Button forward deep reduction selected Shift Lever Positions...

Page 7: ...7 Roadranger Valve A 6815 Deep Reduction Button Shift Controls...

Page 8: ...e integrity of the system and provide operator feedback of a system fault In addition if the fault shall result in a condition that compromise the reliability of the transmission or result in a safety...

Page 9: ...range to a place where the repair can be done To turn on the by pass system the driver must stop the vehicle use the parking brake and turn on the by pass key inside the vehicle cabin Shift Pattern D...

Page 10: ...when upshifting or downshifting Preselection requires that the Range Selector is moved to the needed position before starting the lever shift Preselected range shifts are completed automatically as t...

Page 11: ...ments Never coast with the shift lever in the neutral position Never move the shift lever to the LO speed gear position while operating in HI range Never move the range lever with the shift lever in n...

Page 12: ...vehicle s cab If not refer to General Information to order one Procedure 1 Make sure the shift lever is in neutral and the parking brakes are set 2 Turn on the key switch start the engine 3 Allow the...

Page 13: ...essary to move vehicle in LO LO in adverse conditions Button turned to backward for work in LO Button turned to forward for work in LO LO 7 Press the clutch 8 Move the shift lever to start position 9...

Page 14: ...ssion and then disengage the clutch The transmission will turn the LO LO system to LO system as soon the synchronization is finished After this accelerate the vehicle System change low housing LO to h...

Page 15: ...m LO When the shift lever passes the neutral position the transmission will change automatically to the high system HI to low system LO 4 Continue to downshifting to next position wanted at low system...

Page 16: ...ot keep the transmission running properly or assure long transmission life Eaton Fuller Transmissions are designed so that the internal parts operate in a bath of oil circulated by the motion of gears...

Page 17: ...n Eaton Fuller transmissions Never mix engine oil with gear oil in a transmission Lubrication Product Type of Lubricate Specification Lubrication change Lubrication change HIGHWAY USE OFF HIGHWAY USE...

Page 18: ...nstalling Refilling Clean case around filler plug and remove plug from side of case Fill the transmission to the level of the filler opening as shown below The exact amount of oil will depend on the t...

Page 19: ...in the air system of the vehicle 2 Clutch Housing Mounting Check all capscrews of clutch housing for looseness 3 Clutch Release Bearing Not Shown Remove hand hole cover and check radial and axial cle...

Page 20: ...move the gear shift lever housing assembly from the transmission Check the tension spring and washer for set and wear Check the gear shift lever spade pin and slot for wear Check bottom end of gear sh...

Page 21: ...21 Preventive Maintenance...