Eaton DX-NET-PROFINET-2 Manual Download

Page: 36 / 49

4 Commissioning

4.6 Operation

DX-NET-PROFINET-2

09/13 MN04012007Z-EN

www.eaton.com

Enc-08

Encoder, I/O communications loss

Enc-09

Encoder, incorrect type

Enc-10

Encoder

AtF-01

Motor stator resistance fluctuating between phases

AtF-02

The motor's stator resistance is too high

AtF-03

Motor inductance too low

AtF-04

Motor inductance too high

AtF-05

The motor parameters do not match the motor

SC-FO1

Fault: Modbus communication loss error

SC-F02

Fault: CANopen communication loss error

SC-F03

Communications with field bus module disconnected

SC-F04

Loss of communications (I/O cards)

OF-01

Connection to add-on card lost

OF-02

Add-on card in unknown state

PLC-01

Unsupported PLC function

PLC-02

PLC program too big

PLC-03

Division by 0

PLC-04

Lower limit value is higher than upper limit value

Failure code
[hex]

Value shown on
display

Meaning

Summary of Contents for DX-NET-PROFINET-2

Page 1: ...Manual PowerXL DX NET PROFINET 2 Field bus connection PROFINET for Variable Frequency Drives DA1 09 13 MN04012007Z EN ...

Page 2: ...038 6 00 p m 8 00 a m EST Drives Technical Resource Center Voice 877 ETN CARE 386 2273 option 2 option 6 8 00 a m 5 00 p m Central Time U S UTC 6 email TRCDrives Eaton com www eaton com drives Original Operating Instructions The German language edition of this document is the original operating manual Translation of the original operating manual All editions of this document other than those in Ge...

Page 3: ...e dip or failure This should not cause dangerous operating states even for a short time If necessary emergency stop devices should be implemented Wherever faults in the automation system may cause injury or material damage external measures must be implemented to ensure a safe operating state in the event of a fault or malfunction for example by means of separate limit switches mechanical interloc...

Page 4: ...erational data 9 1 4 Designation at DX NET PROFINET 2 10 1 5 Proper use 11 1 6 Maintenance and inspection 12 1 7 Storage 12 1 8 Service and warranty 12 1 9 Disposal 12 2 Engineering 13 2 1 PROFINET 13 2 2 LED indicators 14 2 2 1 NS Network status 14 2 2 2 MS Module Status 14 2 2 3 LINK Activity LED 14 3 Installation 15 3 1 Introduction 15 3 2 Notes on the documentation 16 3 3 Notes on the mechanic...

Page 5: ... 23 4 1 DA1 variable frequency drives 23 4 2 GSDML file 23 4 3 Configuring the module 24 4 4 Parameters 26 4 5 Addressing 27 4 5 1 Configuring the IP address 27 4 6 Operation 30 4 6 1 Cyclic data 30 4 6 2 Acyclic data access 35 4 6 3 Acyclic data 36 Alphabetical index 45 ...

Page 6: ...nd operating the PROFINET connection We assume that you have a good knowledge of engineering fundamentals and that you are familiar with handling electrical systems and machines as well as with reading technical drawings To make it easier to understand some of the figures included in this manual the housing and other safety relevant parts have been left out The components described here must be us...

Page 7: ...arnings of material damages 0 2 2 Hazard warnings of personal injury 0 2 3 Tips NOTICE Warns about the possibility of material damage CAUTION Warns of the possibility of hazardous situations that may possibly cause slight injury WARNING Warns of the possibility of hazardous situations that could result in serious injury or even death DANGER Warns of hazardous situations that result in serious inju...

Page 8: ...patibility FB Field bus FS Frame size GND Ground 0 V potential GSDML Generic Station Description Markup Language LED Light Emitting Diode LSB Least significant bit MSB Most significant bit PC Personal Computer PNU Parameter number PD Process Data PROFINET Process field network PLC Programmable logic controller SW Status Word UL Underwriters Laboratories Designation US American value US American de...

Page 9: ...0 About this Manual 0 4 Units 6 DX NET PROFINET 2 09 13 MN04012007Z EN www eaton com ...

Page 10: ...nd instructions on the packaging and for handling the unpacked device Open the packaging with adequate tools and inspect the contents immediately after receipt in order to ensure that they are complete and undamaged The packaging must contain the following parts A field bus connection DX NET PROFINET 2 the instruction leaflet IL040004ZU Figure 1 Equipment supplied with field bus connection DX NET ...

Page 11: ...part no for the DX NET field bus connection card have the following syntax Figure 2 Catalog number selection of field bus interface card DX NET DX NET PROFINET 2 Explanation 2 2 slots ETHERNET DEVICENET PROFIBUS PROFINET MODBUSTCP ETHERCAT BACNETIP SWD NET Network Network Field bus DX card accessories for the variable frequency drives of the PowerXL series ...

Page 12: ...quality RoHS ISO 9001 Environmental conditions Operation temperature ϑ C 40 no hoarfrost up to 70 Storage temperature ϑ C 40 85 Climatic proofing pw 95 relative humidity no condensation permitted Altitude H m max 1000 Vibration g m s2 5 according to IEC 68 2 6 10 500 Hz 0 35 mm PROFINET connections Interface RJ45 plug Data transfer 100 Mbit s full duplex Transfer cable Twisted two pair balanced ca...

Page 13: ...DX NET PROFINET 2 The following drawing shows the DX NET PROFINET 2 field bus connection for PROFINET with two RJ45 ports Figure 3 Designations at DX NET PROFINET 2 a Network status LED NS b RJ45 sockets c Module status LED MS d 50 pole adapter extension e Screws for securing DA1 variable frequency drive NS MS P2 P1 PROFINET IO ...

Page 14: ...or DA1 series variable frequency drives to be integrated as I O devices into PROFINET field bus systems Figure 4 How the DX NET PROFINET 2 field bus connection can be integrated into a PROFINET network a PC b Head controller I O controller c PROFINET cable d DA1 variable frequency drive with DX NET PROFINET 2 connection I O device e Motor s The DX NET PROFINET 2 field bus connection is not a house...

Page 15: ...ted 1 8 Service and warranty Contact your local sales partner if you have a problem with your Eaton field bus connection When you call have following data ready the exact part no DX NET PROFINET 2 the date of purchase a detailed description of the problem which has occurred with the DX NET PROFINET 2 field bus connection Information concerning the guarantee can be found in the Terms and Conditions...

Page 16: ...ROFINET system will have various devices that can be subdivided into controllers and devices master and slave devices Within this context controller devices are responsible for controlling the communications on the bus A controller can send a message without first receiving an external request Meanwhile devices consist of peripheral devices that can be subdivided into sensors and actuators e g lig...

Page 17: ...s switched off No connection to the I O controller Green illuminating online connection to the I O controller established Green flashing online I O controller stopped LED status Description off Module off Green illuminating Module is online Data exchange is taking place Green flashing Diagnostics active illuminated red Bus error a fault is active Red flashing once Configuration error identificatio...

Page 18: ...of field bus connection In the case of DA1 variable frequency drives with sizes FS2 and FS3 the card will need to be plugged into the variable frequency drive from below In the case of sizes FS4 and up the card will need to be mounted on the right side underneath the variable frequency drive s front enclosure cover While installing and or mounting the field bus connection cover all ventilation slo...

Page 19: ... eaton com moeller Support by entering the document number as the search term 3 3 Notes on the mechanical surface mounting Figure 7 Make sure that the equipment is de energized when performing installation work DANGER Make sure that the equipment is fully de energized when performing the handling and installation work required to mechanically set up and install the field bus connection When instal...

Page 20: ... this use a flat blade screwdriver to lift off the cover at the marked cutout without forcing it and then remove the cover by hand Figure 8 Opening the interface cover After doing so you can insert the connection and secure it with the two screws Figure 9 Inserting the field bus connection NOTICE Do not insert tools or other objects into the opened variable frequency drive Ensure that foreign bodi...

Page 21: ...NET 2 field bus connection must be installed inside the variable frequency drive To do so use a standard screwdriver to turn the two screws on the front cover 90 Then proceed to remove the cover Figure 10 Opening the enclosure of DA1 variable frequency drives with size FS4 and up NOTICE Do not insert tools or other objects into the opened variable frequency drive Ensure that foreign bodies do not ...

Page 22: ...r doing so you can insert the connection on the right hand side and use the screws to secure it Then put the cover back on and use the two screws turn them 90 to secure it Figure 11 Inserting the field bus connection 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 L1 L2 L3 DC BR DC U V W COM 1 2 T 8 0 25 Nm 2 21 lb in ...

Page 23: ...T field bus Generally connection cables with RJ45 plugs for PROFINET are available as standard ready for use cables They can also be prepared individually This will require the connections shown below pinout Figure 12 RJ45 plug pinout Figure 13 Connecting the RJ45 plug Pin Meaning 1 TD 2 TD 3 RD 4 To GND via RC circuit 5 To GND via RC circuit 6 RD 7 To GND via RC circuit 8 To GND via RC circuit 1 ...

Page 24: ...us cables and energy carrying mains and motor cables must be greater than 30 cm Cables should always intersect at right angles Figure 14 Routing cables for PROFINET and mains motor cables If the system requires a parallel routing in cable ducts a partition must be installed between the field bus cable and the mains and motor cable in order to prevent electromagnetic interference on the field bus F...

Page 25: ...3 Installation 3 7 Install field bus 22 DX NET PROFINET 2 09 13 MN04012007Z EN www eaton com ...

Page 26: ...res for commissioning the DA1 variable frequency drive as described in the respective manual MN04020005Z EN Check the settings and installations for the connection to the PROFINET field bus system which are described in this manual NOTICE Make sure that there is no danger in starting the motor Disconnect the driven machine if there is a danger in an incorrect operating state The following paramete...

Page 27: ...rk connect the RJ 45 plug Then connect the device to the PROFINET environment You will need the following components to do so Head controller I O controller functioning as a master Computer for programming and configuration purposes I O device e g DA1 variable frequency drive with DX NET PROFINET 2 connection Figure 16 Engineering a PC with configuration tool b Head controller I O controller c PRO...

Page 28: ...power supply Now configure the project For information on a detailed configuration please consult the manual provided by the PLC s manufacturer Check the LED indicators The I O controller must recognize the device name and the module must light up with a green light Section 2 2 LED indicators L1 L L2 N L3 DC P1 P2 PROFINET IO NS MS ...

Page 29: ...ly possible in STOP ro rw Parameter read and write permissions via a field bus connection ro read only rw read and write read and write Value Setting of the parameter DS Default setting P1 1 1 base parameter Access rights are not shown in the drivesConnect PC software Manual PNU ID Access right Value Description DS RUN ro rw PC Software PNU Description Value Range Default Visible ȶ ȸ ȷ ȹ PNU ID Ac...

Page 30: ... incorrect or if there is an incorrect configuration as the PLC uses this name to recognize the I O device on the network 4 5 1 Configuring the IP address The following instructions explain how to configure the IP address for the communication module Plug the module into the variable frequency drive Figure 9 page 17 Connect the device to the computer and to the network connect the RJ 45 plug Figur...

Page 31: ...r network adapter Infineon ADM etc from the Network Interface Controller drop down menu and click on OK Now click on Scan The program will show all available modules Right click on the line for the module and select the Configuration option from the context menu in order to assign the module an IP address ...

Page 32: ...ioning 4 5 Addressing DX NET PROFINET 2 09 13 MN04012007Z EN www eaton com 29 Now set an IP address Confirm with OK For more information on the available parameter data refer to Section 4 6 3 Acyclic data page36 ...

Page 33: ... word Status Word REF Reference Value Setpoint value ACT Actual Value Actual value PDO Process Data Out Process data output PDI Process Data In Process data input PNU Description value 0 value 1 0 stop Operation 1 Clockwise rotating field FWD Anticlockwise rotating field REV 2 No action Fault Reset 3 No action free coasting 4 Not used 5 No action Quick stop ramp 6 No action Fixed frequency 1 FF1 7...

Page 34: ...ng of any error messages and the device status provides information regarding the device status and any error messages Device status Value Description DS Field bus module PDI 3 input 0 Torque limit reference 1 User PID reference register 2 User register 3 0 Value Description DS Field bus module PDI 4 input 0 Ramp control field bus 1 User register 4 0 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 MSB LSB E...

Page 35: ...ssively large voltage waves in DC link 0E P LOSS Phase failure mains side 0F h O I Overcurrent at variable frequency drive output 10 th Flt Thermistor fault internal heat sink 11 dAtA F EEPROM checksum fault 12 4 20F Analog input Out of range value Wire breakage 4 mA monitoring 13 dAtA E Error in internal memory 14 V dEF User definable factory parameters have been loaded 15 F Ptc Excessively high ...

Page 36: ...ductance too high 2C AtF 05 The motor parameters do not match the motor 32 SC FO1 Fault Modbus communication loss error 33 SC F02 Fault CANopen communication loss error 34 SC F03 Communications with field bus module disconnected 35 SC F04 Loss of communications I O cards 3C OF 01 Connection to add on card lost 3D OF 02 Add on card in unknown state 46 PLC 01 Unsupported PLC function 47 PLC 02 PLC p...

Page 37: ...ameter P5 12 The following settings can also be modified during operation Process data output 4 PDO 4 Configured with parameter P5 08 The following settings can also be modified during operation Value Description DS Field bus module PDO 3 output 0 Output current 1 Output power 2 DI status 3 AI2 signal level 4 Heat sink temperature 5 User register 1 6 User register 2 7 P0 80 0 Value Description DS ...

Page 38: ...ble to write parameter values to the variable frequency drive and read them from it Follow the steps below In IPconfig right click on the line and select the Open Web Interface option from the context menu Then click on Parameter data The following screenshot shows an excerpt Now enter the parameter values you want in the Value column Finally click on Set in order to transfer the values to the var...

Page 39: ...101 0 0 1 0065 12 P1 02 minimum frequency DX NET PROFINET 2 minimum speed rw 102 0 0 1 0066 13 P1 03 Acceleration time acc1 rw 103 0 0 1 0067 14 P1 04 Deceleration time dec1 rw 104 0 0 1 0068 15 P1 05 Stop Function rw 105 0 0 1 0069 16 P1 06 Energy optimization rw 106 0 0 1 006A 17 P1 07 Motor rated operating voltage rw 107 0 0 1 006B 18 P1 08 Motor rated operational current rw 108 0 0 1 006D 19 P...

Page 40: ...F 48 P2 24 Pulse frequency rw 224 0 0 1 00E0 49 P2 25 Quick stop deceleration ramp time rw 225 0 0 1 00E1 50 P2 26 Motor flying restart circuit rw 226 0 0 1 00E2 51 P2 27 Delay time Standby mode rw 227 0 0 1 00E3 52 P2 28 Slave speed scaling rw 228 0 0 1 00E4 53 P2 29 Slave speed scaling factor rw 229 0 0 1 00E5 54 P2 30 AI1 signal range rw 230 0 0 1 00E6 55 P2 31 AI1 scaling factor rw 231 0 0 1 0...

Page 41: ... 85 P4 03 Rotational speed controller P gain rw 403 0 0 1 0193 86 P4 04 Speed controller integral time rw 404 0 0 1 0194 87 P4 05 Motor power factor cos ϕ rw 405 0 0 1 0195 88 P4 06 Torque setpoint limit rw 406 0 0 1 0196 89 P4 07 Maximum torque motor rw 407 0 0 1 0197 90 P4 08 minimum torque rw 408 0 0 1 0198 91 P4 09 Maximum torque generator rw 409 0 0 1 0199 92 P4 10 V Hz characteristic curve m...

Page 42: ...614 0 0 1 0266 122 P6 15 Minimum torque for brake opening rw 615 0 0 1 0267 123 P6 16 Minimum torque time limit rw 616 0 0 1 0268 124 P6 17 Maximum torque time limit rw 617 0 0 1 0269 125 P6 18 Voltage for DC injection braking rw 618 0 0 1 026A 126 P6 19 Brake resistor value rw 619 0 0 1 026B 127 P6 20 Brake resistor power rw 620 0 0 1 026C 128 P6 21 Braking chopper cycle in the event of excessive...

Page 43: ...0 1 0325 160 P8 06 Transition frequency acc3 acc4 rw 806 0 0 1 0326 161 P8 07 Fourth deceleration time dec4 rw 807 0 0 1 0327 162 P8 08 Transition frequency dec3 dec4 rw 808 0 0 1 0328 163 P8 09 Third deceleration time dec3 rw 809 0 0 1 0329 164 P8 10 Transition frequency dec2 dec3 rw 810 0 0 1 032A 165 P8 11 Second deceleration time dec2 rw 811 0 0 1 032B 166 P8 12 Transition frequency dec1 dec2 ...

Page 44: ...9 29 Control source Down pushbutton rw 929 0 0 1 03A2 197 P9 30 FWD limit switch rw 930 0 0 1 03A3 198 P9 31 REV limit switch rw 931 0 0 1 03A4 199 P9 32 reserved 932 0 0 1 03A5 200 P9 33 Source analog output 1 rw 933 0 0 1 03A6 201 P9 34 Source analog output 2 rw 934 0 0 1 03A7 202 P9 35 Control source Relay 1 rw 935 0 0 1 03A8 203 P9 36 Control source Relay 2 rw 936 0 0 1 03A9 204 P9 37 Control ...

Page 45: ...ser register 12 rw 1028 0 0 1 0404 236 User register 13 rw 1029 0 0 1 0405 237 User register 14 rw 1030 0 0 1 0406 238 User register 15 rw 1031 0 0 1 0407 239 User AO 1 rw 1032 0 0 1 0408 240 User AO 2 rw 1033 0 0 1 0409 241 User RO 1 rw 1036 0 0 1 040C 242 User RO 2 rw 1037 0 0 1 040D 243 User RO 3 rw 1038 0 0 1 040E 244 User RO 4 rw 1039 0 0 1 040F 245 User RO 5 rw 1040 0 0 1 0410 246 User scali...

Page 46: ... 1077 0 0 1 0435 273 PID controller reference Q12 ro 1078 0 0 1 0436 274 PID controller feedback value Q12 ro 1079 0 0 1 0437 275 PID controller output Q12 ro 1080 0 0 1 0438 276 Motor velocity ro 1081 0 0 1 0439 277 Motor current ro 1082 0 0 1 043A 278 Motor Torque ro 1083 0 0 1 043B 279 Motor rating ro 1084 0 0 1 043C 280 PID controller starting speed ro 1085 0 0 1 043D 281 DC voltage ro 1086 0 ...

Page 47: ... 1129 0 0 1 0469 299 User kWh meter ro 1130 0 0 1 046A 300 User MWh meter ro 1131 0 0 1 046B 301 Complete KWh meter ro 1132 0 0 1 046C 302 Complete MWh meter ro 1133 0 0 1 046D 303 Total operating hours meter ro 1134 0 0 1 046E 304 Total operating minutes seconds meter ro 1135 0 0 1 046F 305 User hours run meter ro 1136 0 0 1 0470 306 User operating minutes seconds meter ro 1137 0 0 1 0471 PNU Des...

Page 48: ...ng 24 Environmental Conditions 9 Equipment supplied 7 Error Messages 32 F Failure code 32 FB field bus 5 FS Frame Size 5 G GND ground 5 GSDML 5 file 23 H Hazard warnings 4 Head end controller 11 24 Hotline 12 I Installation 15 21 Instruction leaflet 3 7 IP Address 27 IPconfig 27 K Key to part numbers 8 L LED LINK Activity 14 MS 10 14 NS 10 14 M MAC address 27 Mains cables 21 Mains supply voltages ...

Page 49: ...mable logic controller 5 PNU parameter number 5 36 PROFINET 5 11 cable 11 24 connections 9 Engineering 13 R Rated operational data 9 RJ45 plug Pinout 20 S Slot 36 Statusword 31 Storage temperature 12 SW see status word 5 Symbols used 5 T Tips 4 U UL underwriters laboratories 5 Units 5 W Warranty 12 Writing conventions 4 ...

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