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EATON Diesel Plus

O & M Manual IM05805019K

Diesel Engine Fire Pump Controller

Effective June 2011

EATON CORPORATION

 www.ceaton.com

9

If water requirements call for more than one pumping unit 

to operate, the units shall start at intervals of 5 to 10 seconds. 
Failure of a leading driver to start shall not prevent subsequent 
drivers from starting. 

The sequential start timer (SST) delays the starting of a fire 
pump in response to the pressure sensor or “Pump start” input. 
It does not delay a “Remote start”.

With a SST in each controller, any pump may be selected as the 
lead pump by appropriate setting of the timers. If the lead 
pump restores the pressure in less than the time delays applied 
to the lag pumps, then the lag pumps will not start.

In addition, the provision of a sequential start timer, set to a few 
seconds delay, will prevent the lead pump controller from 
responding to momentary hydraulic transient pressure loss 
which would otherwise start the fire pump unnecessarily.

The SST can be programmed from 0 - 300 seconds. Typically, 
each pump should be delayed by 10 seconds from the pump 
ahead of it.

4.3 Program Descriptions

Refer to Appendix A attached.

4.3.1 Control Inputs

The Diesel Plus has six (6) individual input control signals and 
ten (10) programmable inputs.

CAUTION

SEVERE DAMAGE COULD BE CAUSED TO THE MICROPROCESSOR BOARDS 
IF A VOLTAGE IS APPLIED TO THESE INPUTS. THEY ARE INTERNALLY 
POWERED.

4.3.2 Control Input Descriptions

The Control Input state definitions are as follows.

Connected -

 When the input is shorted by an external contact or 

connection.

Unconnected -

 When the input is NOT shorted by an external 

contact or connection.

The Control Input operations are defined as follows.

NOTE

Terminal 11 is common to all of the inputs outlined below.

Remote Start (Terminal 34)

When this input is in the “Connected” state, the Diesel Plus 
controller will initiate a manual start sequence. This input is 
typically wired to a remote pushbutton to allow for remote 
manual starting of the controller.

Deluge Valve (Terminal 35)

When this input is in the “Unconnected” state, the Diesel Plus 
controller will initiate a manual start sequence. This input is 
typically wired to remote water control equipment that starts 
the controller before the pressure sensor does. As this input 
requires a normally closed contact to open to initiate the start, a 

jumper is factory installed. The jumper must be removed in 
order to utilize this optional input.

Pump Start (Terminal 36)

When this input is in the “Connected” state, the Diesel Plus 
controller will initiate an automatic start sequence. This input is 
typically wired to a separate pressure switch when the use of a 
pressure sensor is not desired.

NOTE

When the controller is programmed for foam operation, the pump start 
input will be a normally closed input that will open to initiate a start.

Low Suction/Low Foam Level (Terminal 37)

When this input is in the “Connected” state, the Diesel Plus 
controller will signal a visual indication on the main display 
board for Low Suction. If the controller is programmed for Low 
Suction Shutdown it will initiate the shutdown sequence. Refer 
to Appendix D to program Low Suction Shutdown. When the 
controller is setup for a foam system, all references to Low 
Suction Shutdown will be changed to Low Foam Level.

Low Fuel (Terminal 38)

When this input is in the “Connected” state, the Diesel Plus 
controller will signal an audible and visual indication on the 
main display board for Low Fuel Level. The Common Alarm 
relay will also de-energize for remote monitoring of this alarm.

Interlock On (Terminal 39)

When this input is in the “Connected” state, the Diesel Plus 
controller will not permit a start of the motor except in manual 
mode. This input is typically used in backup style systems. For 
example, the Engine Running contacts from the backup Diesel 
Engine Controller are wired into this input. When the Diesel 
Engine is running, it will lock out the Diesel Plus panel and 
prevent it from starting.

Inputs (1-10)

These are programmable inputs and will function based on 
how they are programmed. Refer to Appendix E(a) for 
programming details.

4.3.3 Loss of DC Power

A visual indication and audible alarm is provided to indicate DC 
power loss due to both batteries being disconnected from the 
controller. This indication will also be provided if the controller 
is not operating due to an electronic board failure. 

4.3.4 Speed Switch Malfunction

A visual indication and audible alarm is provided to indicate 
when the following condition has occurred: The controller is 
running, the engine run signal has been lost and the oil 
pressure has not dropped. (Terminals 2 and 4) 

4.3.5 Engine Starter Coil Failure

The Diesel Plus controller constantly monitors the health of the 
engine starter solenoids. A visual indication and audible alarm 
is provided if the Diesel Plus detects that the engine starter 
solenoid is disconnected or damaged.

Summary of Contents for Diesel Plus 4A55737H01

Page 1: ...Powering Business Worldwide EATON Diesel Plus Diesel Engine Fire Pump Controller O M Manual IM05805019K Effective June 2011...

Page 2: ...2 Control Input Descriptions 9 4 3 3 Loss of DC Power 9 4 3 4 Speed Switch Malfunction 9 4 3 5 Engine Starter Coil Failure 9 4 3 6 Audible Alarm Silencing 9 4 3 7 Power Failure Alarm 10 4 4 Output Re...

Page 3: ...utual FM Canadian Standards Association CSA New York Department of Buildings NYSB and meet CE and U B C C B C Seismic approval requirements 2 INSTALLATION AND EL ECTRICAL CONNECTIONS 2 1 Mounting Care...

Page 4: ...y electronic and will protect itself by shutting down during a short circuit condition The maximum current draw that the chargers will draw when operating at 100 charging rate is 12 Volt System 24 Vol...

Page 5: ...ttery charger cycle with NiCad batteries set DIP switches 3 and 6 to the ON position and all other DIP switches to the OFF position 3 1 7 Forced Charging There is provision for the battery chargers to...

Page 6: ...ng a start signal from special starting equipment This is a normally closed contact that is required to be opened to start A factory installed jumper wire must be removed to use these contacts Termina...

Page 7: ...ter button will allow the user to enter exit the message history statistics and diagnostics When in the menu system the enter button will allow the user to change the programmed set points and navigat...

Page 8: ...g the cranking sequence Once the engine is running the controller will stop all further cranking STOP Modes The Stop Mode is programmable for Auto Shutdown On or Off see Appendix C Note that the engin...

Page 9: ...er is factory installed The jumper must be removed in order to utilize this optional input Pump Start Terminal 36 When this input is in the Connected state the Diesel Plus controller will initiate an...

Page 10: ...er Fail To Start After 6 cranking attempts three attempts per battery the Fail To Start annunciator will illuminate Attention to the diesel and its associated equipment is required immediately High En...

Page 11: ...l initiate a start sequence Pressure Stop Point The value programmed determines the pressure the system must reach before the controller will automatically stop the fire pump motor via the running per...

Page 12: ...sed on either of two separate conditions the stop pressure point or when the engine has started to run If the RPT is programmed to start at the Stop Pressure the timer will start timing once the syste...

Page 13: ...en Timer A timer can be programmed to delay the time before the alarm becomes active Default value is 0 seconds Range is 0 500 seconds The timer will reset if the input is removed before the time has...

Page 14: ...r to Appendix L for common messages and their meaning Refer to Section 7 to save the message history to a USB storage device or to view the message history on the optional embedded webpage 6 2 Statist...

Page 15: ...r on press the Data Print button The first selection is Save to USB Press the Ack Alarm button and the controller will save the information to the USB storage device There will be five 5 files saved t...

Page 16: ...t is as follows MMDDYYHHMM Month Day Year Hour Minute If any value entered between 1 and 9 needs to be lead by a 0 For example January 1 2009 8 15AM needs to be entered as 0101090815 NOTE All cells ne...

Page 17: ...aton com 17 APPENDIX A MAIN MENU TREE MENU PASSWORD LANGUAGE REGIONAL SETTINGS PRESSURE SETTINGS TIMER VALUES CUSTOM INPUT OUTPUT SYSTEM CONFIG MENU MAIN MENU PASSWORD ACK ACK SELECT LANGUAGE ACK GO T...

Page 18: ...p Controller 18 EATON CORPORATION www eaton com APPENDIX B REGIONAL SETTINGS MENU TREE REGIONAL SETTINGS CHANGE DATE CHANGE TIME ACK ACK SET MONTH ACK SET HOUR ACK SET DAY SET YEAR SET DAY OF WEEK ACK...

Page 19: ...NEXT MENU ITEM ACK LOW PRESSURE ALARM ACK SET LOW PRESSURE ALARM ACK MENU HOURLY PRESSURE RECORDING ACK SET HOURLY PRESSURE RECORDING ACK MENU HIGH PRESSURE ALARM ACK SET HIGH PRESSURE ALARM ACK MENU...

Page 20: ...IOD TIMER ACK SET RPT START MODE ACK SET DAY SET TIME SET TEST INTERVAL ACK ACK ACK ACK NEXT MENU ITEM NEXT MENU ITEM MENU MENU NEXT MENU ITEM SEQUENTIAL START TIMER ACK SET SEQUENTIAL START TIMER ACK...

Page 21: ...roller Effective June 2011 EATON CORPORATION www ceaton com 21 APPENDIX E CUSTOM INPUT OUTPUT MENU TREE CUSTOM INPUT OUTPUT CUSTOM INPUTS CUSTOM OUTPUTS ACK ACK GO TO APPENDIX E a ACK GO TO APPENDIX E...

Page 22: ...ER A C K M EN U C O M M O N ALAR M R ELAY A C K SET C O M M O N ALAR M R ELAY A C K M EN U LIN K TO R ELAY A C K SET LIN K TO R ELAY A C K N EXT M EN U ITEM M EN U LIN K TO LIG H T A C K SET LIN K TO...

Page 23: ...MENU TREE CUSTOM OUTPUTS SELECT RELAY SELECT ALARM TYPE ACK MENU MENU NEXT MENU ITEM AUDIBLE ALARM ACK SET AUDIBLE ALARM ACK MENU FAIL SAFE ACK SET FAIL SAFE ACK MENU DELAY TIMER ACK SET DELAY TIMER N...

Page 24: ...5805019K EATON Diesel Plus Effective June 2011 Diesel Engine Fire Pump Controller 24 EATON CORPORATION www eaton com APPENDIX E c CUSTOM LIGHTS MENU TREE CUSTOM LIGHTS SELECT LIGHT SELECT TYPE ACK MEN...

Page 25: ...iesel Engine Fire Pump Controller Effective June 2011 EATON CORPORATION www ceaton com 25 APPENDIX F MAIN MENU PASSWORD MENU TREE MENU MAIN MENU PASSWORD SELECT PASSWORD ACK ACK SELECT BUTTON 1 SELECT...

Page 26: ...Controller 26 EATON CORPORATION www eaton com APPENDIX G CUSTOM MESSAGE LOAD ACTIVATION DATA SELECT CUSTOM MESSAGES SELECT LOAD ACK ACK CUSTOM MESSAGES WILL BE UPLOADED DATA SELECT CUSTOM MESSAGES ACK...

Page 27: ...ler Effective June 2011 EATON CORPORATION www ceaton com 27 APPENDIX K For control wiring use 14 AWG wire for all electrical connections except battery connections For battery connection terminals 6 7...

Page 28: ...Test Fail An Engine Test has been initiated however an engine start has not occurred Fail to Start An Engine start has been initiated however the controller has failed to receive an engine run signal...

Page 29: ...is 0 seconds automatic start will be delayed by the number of seconds programmed 9 2 Manual Start Test Turn the mode selector switch to the Manual position Press the Crank 1 pushbutton The Engine wil...

Page 30: ...ekly Exerciser preprogram the controller to initiate the test at a time suitable to the user Turn the mode selector switch to the AUTO position At the programmed time and date the drain valve solenoid...

Page 31: ...ser of this equipment is the contract between the purchaser and EATON NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISI...

Page 32: ...rporation All Rights Reserved Printed in Canada Publication No IM05805019K June 2011 Eaton Corporation 10725 25th Street NE 124 Calgary Alberta Canada T3N 0A4 Phone 1 403 717 2000 Fax 1 403 717 0567 e...

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