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Eaton Current-Limiting Reactor (2500A) Installation Manual P-164001115—Rev 02

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Read this manual thoroughly and make sure you understand the procedures before you attempt to install, set
up, operate or carry out any maintenance work on this Eaton product.

Read through each procedure before beginning the procedure. Perform only those procedures that apply to the
unit being installed or operated.

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This manual uses these type conventions:

NOTE

Some conventions only apply to display screens (if installed).

Bold type

highlights important concepts in discussions, key terms in procedures, and menu options, or

represents a command or option that you type or enter at a prompt.

Italic type

highlights notes and new terms where they are defined.

Screen type

represents information that appears on the screen or LCD.

Icon

Description

Information notes call attention to important features or instructions.

[Keys]

Brackets are used when referring to a specific key, such as [Enter] or [Ctrl].

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The following are examples of symbols used on the reactor or accessories to alert you to important
information:

Special Symbols

The following are examples of symbols used on the UPS or accessories to alert you to important
information:

RISK OF ELECTRIC SHOCK

 - Observe the warning associated with the risk of

electric shock symbol.

CAUTION:  REFER TO OPERATOR'S MANUAL

 - Refer to your operator's manual for

additional information, such as important operating and maintenance
instructions.

This symbol indicates that you should not discard the UPS or the UPS batteries
in the trash. This product contains sealed, lead‐acid batteries and must be
disposed of properly. For more information, contact your local recycling/reuse or
hazardous waste center.

This symbol indicates that you should not discard waste electrical or electronic
equipment (WEEE) in the trash. For proper disposal, contact your local
recycling/reuse or hazardous waste center.

Eaton, Powerware, and BladeUPS are registered trademarks of Eaton Corporation or its subsidiaries and affiliates.
Phillips and Pozidriv are registered trademarks of Phillips Screw Company.

E

Copyright 2008–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be

reproduced in any way without the express written approval of Eaton Corporation.

RISK OF ELECTRIC SHOCK

- Observe the warning associated with the risk of electric shock symbol.

Special Symbols

The following are examples of symbols used on the UPS or accessories to alert you to important
information:

RISK OF ELECTRIC SHOCK

 - Observe the warning associated with the risk of

electric shock symbol.

CAUTION:  REFER TO OPERATOR'S MANUAL

 - Refer to your operator's manual for

additional information, such as important operating and maintenance
instructions.

This symbol indicates that you should not discard the UPS or the UPS batteries
in the trash. This product contains sealed, lead‐acid batteries and must be
disposed of properly. For more information, contact your local recycling/reuse or
hazardous waste center.

This symbol indicates that you should not discard waste electrical or electronic
equipment (WEEE) in the trash. For proper disposal, contact your local
recycling/reuse or hazardous waste center.

Eaton, Powerware, and BladeUPS are registered trademarks of Eaton Corporation or its subsidiaries and affiliates.
Phillips and Pozidriv are registered trademarks of Phillips Screw Company.

E

Copyright 2008–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be

reproduced in any way without the express written approval of Eaton Corporation.

CAUTION: REFER TO OPERATOR'S MANUAL

- Refer to your operator's manual for additional

information, such as important operating and maintenance instructions.

Special Symbols

The following are examples of symbols used on the UPS or accessories to alert you to important
information:

RISK OF ELECTRIC SHOCK

 - Observe the warning associated with the risk of

electric shock symbol.

CAUTION:  REFER TO OPERATOR'S MANUAL

 - Refer to your operator's manual for

additional information, such as important operating and maintenance
instructions.

This symbol indicates that you should not discard the UPS or the UPS batteries
in the trash. This product contains sealed, lead‐acid batteries and must be
disposed of properly. For more information, contact your local recycling/reuse or
hazardous waste center.

This symbol indicates that you should not discard waste electrical or electronic
equipment (WEEE) in the trash. For proper disposal, contact your local
recycling/reuse or hazardous waste center.

Eaton, Powerware, and BladeUPS are registered trademarks of Eaton Corporation or its subsidiaries and affiliates.
Phillips and Pozidriv are registered trademarks of Phillips Screw Company.

E

Copyright 2008–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be

reproduced in any way without the express written approval of Eaton Corporation.

This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in
the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center.

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If help is needed with any of the following:

Scheduling initial startup

Regional locations and telephone numbers

A question about any of the information in this manual

Introduction

Summary of Contents for Current-Limiting Reactor

Page 1: ...p n P 164001115 Revision 02 Installation Manual Eaton Current Limiting Reactor 2500A...

Page 2: ...HESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the equipment Please read all instructions before operating the equipment an...

Page 3: ...ement products are designed to protect you from a host of threats including power outages surges and lighting strikes and enable you to monitor and control your power infrastructure We trust that our...

Page 4: ......

Page 5: ...oring the Current Limiting Reactor to the Floor 8 3 5 Installing the Optional Side Car 9 4 4 P Po ow we er r C Ca ab blliin ng g 1 11 1 4 1 Cable Entry 11 4 1 1 Cable Entry Panels 11 4 1 2 Side Car Ca...

Page 6: ...vi Eaton Current Limiting Reactor 2500A Installation Manual P 164001115 Rev 02 Table of Contents...

Page 7: ...A Dimensions 1 Figure 2 Reactor and Side Car Dimensions 8 Figure 3 Reactor Anchor Locations 9 Figure 4 Side Car Configurations 9 Figure 5 Side Car Joining 10 Figure 6 Cable Entry Panels 11 Figure 7 Si...

Page 8: ...viii Eaton Current Limiting Reactor 2500A Installation Manual P 164001115 Rev 02 List of Figures...

Page 9: ...th no operational controls Switching to reserve power occurs at the downstream RPP Bypass Cabinet For operational procedures on switching downstream RPPs to reserve power see these companion Eaton man...

Page 10: ...lectric shock symbol Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information RISK OF ELECTRIC SHOCK Observe the warning associated wi...

Page 11: ...To view the warranty please click on the link or copy the address to download from the Eaton website Eaton Product Warranty https www eaton com content dam eaton products backup power ups surge it po...

Page 12: ...4 Eaton Current Limiting Reactor 2500A Installation Manual P 164001115 Rev 02 Introduction...

Page 13: ...wed as sufficient by otherwise non qualified personnel to operate service or maintain the equipment discussed Disconnect and lock out all power supplying equipment before working on or installing comp...

Page 14: ...6 Eaton Current Limiting Reactor 2500A Installation Manual P 164001115 Rev 02 Safety...

Page 15: ...on contact information 2 Carefully cut the retaining bands making sure that they do not scrape the exterior of the unit or scratch the paint Metal retaining bands are under tension Exercise caution wh...

Page 16: ...30 inches 762 mm for installing conduit and pulling conductors NOTE Panels lift off there is no door swing Ventilation clearance Min 6 152 mm front top and one side Unit may be backed up to a wall wi...

Page 17: ...he position of the conduit may not match the unit s cable entry panels To accommodate the spacing of existing conduit an optional Side Car provides more cable entry space The Side Car has removable si...

Page 18: ...dges and holes align 3 Bolt units together at 4 bolt locations 2 upper 2 lower in the upper and lower frames 4 Secure the Side Car to the floor using customer provided 13 mm hardware as for the Curren...

Page 19: ...OP VIEW 46 1168 mm Top Conduit Panels are 33 5 x 8 0 851 x 203 mm 46 1168 mm BOTTOM VIEW Bottom Conduit Panels are 28 x 6 5 711 x 165 mm 4 4 1 1 2 2 S Siid de e C Ca ar r C Ca ab blle e E En nt tr ry...

Page 20: ...x 18 75 711 x 476 mm Bottom Conduit Panels Each 28 x 6 5 711 x 165 mm Side Car Top Conduit Panel 33 5 x 21 5 851 x 546 mm BOTTOM TOP Top Conduit Panels Each 33 5 x 8 0 851 x 203 mm 4 4 2 2 P Po ow we...

Page 21: ...nections From Section7 Current Limiting Reactor 2500A Drawings Left Side Right Side 4 4 3 3 W Wiir riin ng g t th he e P PT T1 10 00 0 S Se en ns so or r The Current Limiting Reactor has a PT100 senso...

Page 22: ...ront panel with a cover plate Installers must wire from overhead through the top opening in the Terminal Block Compartment Installers must make their own cut outs through top cable entry panel The fac...

Page 23: ...Eaton Current Limiting Reactor 2500A Installation Manual P 164001115 Rev 02 15 Figure 11 PT100 Sensor Wiring Power Cabling...

Page 24: ...16 Eaton Current Limiting Reactor 2500A Installation Manual P 164001115 Rev 02 Power Cabling...

Page 25: ...ts all That s why we offer a broad range of service options designed to meet the varied requirements and applications of businesses of all shapes and sizes Eaton can modify your contract on variables...

Page 26: ...18 Eaton Current Limiting Reactor 2500A Installation Manual P 164001115 Rev 02 Service and Maintenance...

Page 27: ...Total Impedance 80 37 H 25 24 mOhm Voltage Drop Across Reactor per Phase 63 Volt 2500 A Current A Ph Ph Voltage Drop Across Reactor Power Factor 0 8 Lag Power Factor Unity Power Factor 0 9 Lead Load V...

Page 28: ...20 Eaton Current Limiting Reactor 2500A Installation Manual P 164001115 Rev 02 2500A Current Limiting Reactor Specifications...

Page 29: ...Current Limiting Reactor 2500A Installation Manual P 164001115 Rev 02 21 C Ch ha ap pt te er r 7 7 C Cu ur rr re en nt t L Liim miit tiin ng g R Re ea ac ct to or r 2 25 50 00 0A A D Dr ra aw wiin ng...

Page 30: ...22 Eaton Current Limiting Reactor 2500A Installation Manual P 164001115 Rev 02 Current Limiting Reactor 2500A Drawings...

Page 31: ...Eaton Current Limiting Reactor 2500A Installation Manual P 164001115 Rev 02 23 Current Limiting Reactor 2500A Drawings...

Page 32: ...P 16400111502 P 164001115 02...

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