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Eaton ASY-0652, User Manual

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Eaton

®

 9170

+

Battery Charger Module
Models ASY-0652 and ASY-0675
User’s Guide

Summary of Contents for ASY-0652

Page 1: ...Eaton 9170 Battery Charger Module Models ASY 0652 and ASY 0675 User s Guide ...

Page 2: ...to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense WARNING WARNING This is a product for restricted sales distribution to informed partners Installation restrictions or additional measures may be needed to prevent electromagnetic disturbances Eaton i...

Page 3: ...he risk of electric shock symbol CAUTION REFER TO OPERATOR S MANUAL Refer to your operator s manual for additional information such as important operating and maintenance instructions This symbol indicates that you should not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center ...

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Page 5: ...1 DC Cabling Between Cabinets 12 Setting DIP Switches 12 Output Current Limit 12 Periodic Float Charge 13 Reserved Switch 13 Battery Charger Module Installation 13 3 OPERATION 15 UPS Cabinet Operation 15 External Battery Cabinet Operation 15 Output Foldback 15 4 SPECIFICATIONS 17 5 TROUBLESHOOTING 23 Alarm Messages 23 Audible Alarms and UPS Conditions 23 Battery Charger Module Replacement 23 Servi...

Page 6: ...Table of Contents 6 Eaton 9170 Battery Charger Module Models ASY 0652 and ASY 0675 User s Guide 164201399 Rev F www eaton com powerquality ...

Page 7: ...echarge the larger number of battery modules Physical Features The battery charger module is similar in appearance to a power module The two primary differences are the front label color light purple for the ASY 0652 and orange for the ASY 0675 and the current limit DIP switch on the rear panel of the module as shown in Figure 1 See Setting DIP Switches on page 12 for more information on DIP switc...

Page 8: ...gid or flexible conduit as shown in Figure 2 or input power may be supplied through a plug terminated line cord requires the purchase of a line cord kit Besides input power the external battery cabinet has a cable or conduit connection to the UPS cabinet It may also have a cable or conduit to additional external battery cabinets On Off On 1 2 3 4 Current Limit 1 2 5A Off Off 10A Off Off 15A On On ...

Page 9: ...Y 0652 and ASY 0675 User s Guide 164201399 Rev F www eaton com powerquality 9 Figure 2 External Battery Cabinet for Charger Modules To UPS or Previous External Battery Cabinet AC Line In DC Emergency Disconnect Switch Button To Next External Battery Cabinet ...

Page 10: ...Introduction 10 Eaton 9170 Battery Charger Module Models ASY 0652 and ASY 0675 User s Guide 164201399 Rev F www eaton com powerquality ...

Page 11: ...h additional cabinet see Figure 3 Table 2 shows required wire sizes based upon the number of battery charger modules For each 12 slot external battery cabinet stabilizer brackets must be installed If required also install a floor anchor kit as described in the Eaton 9170 UPS 3 18 kVA User s Guide Figure 3 Input Power Wiring to ASY 0739 External Battery Cabinet NOTE Do not block the cabinet s venti...

Page 12: ...e guidelines in Table 3 to determine the proper output current setting and set DIP switches 1 and 2 accordingly see Figure 4 Figure 4 DIP Switches NOTE The cabinet to cabinet DC wiring starts in the second from top section of the UPS and daisy chains to the external battery cabinet entrance panels located adjacent to the DC Emergency Disconnect Switches Note that ASY 0739 has an entrance panel on ...

Page 13: ...ront cover s of the cabinet The covers have spring latches on the left and right sides that hold them in place 2 Insert the battery charger modules into the cabinet To insert a battery charger module Lower the front slightly and lift the rear edge over the safety stop on the center support rail Keep the module handle extended until the module is fully inserted Raise the battery charger module hand...

Page 14: ...Installation 14 Eaton 9170 Battery Charger Module Models ASY 0652 and ASY 0675 User s Guide 164201399 Rev F www eaton com powerquality ...

Page 15: ... the battery charger module are logged and announced by the UPS system refer to the Eaton 9170 UPS 3 18 kVA User s Guide Normal output voltage is 133 Vdc External Battery Cabinet Operation When the battery charger module is installed in an external battery cabinet it has no communication path with the UPS power modules Therefore it controls its own operation independent of any system information w...

Page 16: ...Operation 16 Eaton 9170 Battery Charger Module Models ASY 0652 and ASY 0675 User s Guide 164201399 Rev F www eaton com powerquality ...

Page 17: ...0A 860W 2 93 kBTU hr 0 6 4200 28 27 26 25 24A 30 29 28 26 25A 40A 570W 1 95 kBTU hr 1 6 4200 44 43 42 41 40A 30 29 28 26 25A 60A 860W 2 93 kBTU hr 0 9 6300 42 40 5 39 37 5 36A 45 43 5 42 39 37 5A 60A 860W 2 93 kBTU hr Nine and Twelve Slot Cabinet CAUTION Do NOT install more than seven power and or battery charger modules in a 9 or 12 slot cabinet Optional Chargers UPS kVA Watts Input Current for 2...

Page 18: ...1145W 3 90 kBTU hr 1 12 8400 72 70 68 66 64A 60 58 56 52 50A 100A 1430W 4 88 kBTU hr 2 12 8400 88 86 84 82 80A 60 58 56 52 50A 125A 1720W 5 85 kBTU hr 3 12 8400 102 102 100 98 96A 60 58 56 52 50A 125A 1995W 6 75 kBTU hr 0 15 10500 70 67 5 65 62 5 60A 75 72 5 70 65 62 5A 100A 1430W 4 88 kBTU hr 1 15 10500 86 83 5 81 78 5 76A 75 72 5 70 65 62 5A 125A 1720W 5 85 kBTU hr 2 15 10500 102 99 5 97 94 5 92...

Page 19: ...A 28A 25A 40A 570W 1 95 kBTU hr 1 6 5000 48A 30A 28A 25A 60A 860W 2 93 kBTU hr 0 9 7500 48A 45A 42A 37 5A 60A 860W 2 93 kBTU hr Nine and Twelve Slot Cabinet CAUTION Do NOT install more than seven power and or battery charger modules in a 9 or 12 slot cabinet Optional Chargers UPS kVA Watts Input Current 200V Output Current 100 200V 110 220V 120 240V Recommended Input Service Heat Dissipation 0 3 2...

Page 20: ...50A 100A 1430W 4 88 kBTU hr 2 12 10000 96A 60A 56A 50A 125A 1720W 5 85 kBTU hr 3 12 10000 102A 60A 56A 50A 125A 1995W 6 75 kBTU hr 0 15 12500 80A 75A 70A 62 5A 100A 1430W 4 88 kBTU hr 1 15 12500 96A 75A 70A 62 5A 125A 1720W 5 85 kBTU hr 2 15 12500 102A 75A 70A 62 5A 125A 1995W 6 75 kBTU hr 0 18 15000 96A 90A 84A 75A 125A 1720W 5 85 kBTU hr 1 18 15000 102A 90A 84A 75A 125A 1995W 6 75 kBTU hr Table ...

Page 21: ...25A 40A 570W 1 95 kBTU hr 1 6 4200 44A 30A 28A 25A 60A 860W 2 93 kBTU hr 0 9 6300 44A 45A 42A 37 5A 60A 860W 2 93 kBTU hr Nine and Twelve Slot Cabinet CAUTION Do NOT install more than seven power and or battery charger modules in a 9 or 12 slot cabinet Optional Chargers UPS kVA Watts Input Current 200V Output Current 200V 220V 240V Recommended Input Service Heat Dissipation 0 3 2100 14A 15A 14A 12...

Page 22: ... 60A 56A 50A 100A 1430W 4 88 kBTU hr 2 12 8400 88A 60A 56A 50A 125A 1720W 5 85 kBTU hr 3 12 8400 102A 60A 56A 50A 125A 1995W 6 75 kBTU hr 0 15 10500 70A 75A 70A 62A 100A 1430W 4 88 kBTU hr 1 15 10500 86A 75A 70A 62A 125A 1720W 5 85 kBTU hr 2 15 10500 102A 75A 70A 62A 125A 1995W 6 75 kBTU hr 0 18 12600 84A 90A 84A 75A 125A 1720W 5 85 kBTU hr 1 18 12600 100A 90A 84A 75A 125A 1995W 6 75 kBTU hr Table...

Page 23: ...nter of the module handle and pull the handle down As the module handle fully extends the module disconnects Slide the module slowly out of the cabinet 3 Use two hands to support the module When the module is fully extended lower the front slightly and lift the rear edge over the safety stop on the center support rail 4 Treat the original and replacement modules with care to avoid damaging connect...

Page 24: ...el number l Serial number l Version number if available l Date of failure or problem l Symptoms of failure or problem l Customer return address and contact information If repair is required you will be given a Returned Material Authorization RMA Number This number must appear on the outside of the package and on the Bill Of Lading if applicable Use the original packaging or request packaging from ...

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