Eaton Airflex HEVC 5005 Installation, Operation And Maintenance Manual Download Page 21

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EATON HEVC 5005

Installation, Operation and Maintenance Manual E-CLCL-CC002-E2

May 2017

Original Publication Date : February 2016

Revision date

Change

Page

May 2017

Corrected Table 1 friction material width values and DW28HEVC drum diameter

Updated Table 2 fastener assembly torque values

Updated Table 3 "X" gap values for DW76HEVC1600 and DW76HEVC2000

Updated maximum air pressure values to 120psi (8.3 bar) Section 3.1.1

Updated Table 4 maximum rpm values for DW76HEVC1600 as 416rpm

Added note to Section 3.2.7 about allowable mill accelaration time

Removed wear indicating groove in Figure 9

Removed note in Section 4.1.1.1 related to wear indicating groove

Updated Table 5 friction material thickness values for DW51HEVC, DW60HEVC and DW66HEVC

Updated Table 6 Max. allowable drum wear limits for all sizes and calculations below table.

Updated Section 7.1 DW76HEVC2000 Rim (Item#1) part number to 515377.

Updated Section 7.4 HEVC upgrade kit part numbers and item list. Added note to Section 7.4

Updated Section 7.5 HEVC rebuild kit part numbers.

Added Section 7.6 Friction segment and Rivet rit

Added Section 7.7 Friction shoe assembly (FSA) kit

8.0 Revision

Summary of Contents for Airflex HEVC 5005

Page 1: ...HEVC 5005 Installation operation and maintenance manual Airflex HEVC 5005 204261 ...

Page 2: ...Operation or Maintenance may result in personal injury or equipment damage Caution Use only genuine Airflex replacement parts The Airflex division of Eaton Corporation recommends the use of genuine Airflex replacement parts The use of non genuine Airflex replacement parts could result in substandard product performance and may void your Eaton warranty For optimum performance contact Airflex In the...

Page 3: ...que RPM and Pressure Limits 12 3 2 Control component adjustment 12 4 0 Maintenance 13 4 1 Periodic inspection 13 4 2 Removal of element assembly and drum dual wide 15 4 3 Removal of spider and drum hub 15 4 4 Disassembly of the element 15 4 5 Friction lining replacement 16 4 6 Assembly of the element 16 5 0 Spare parts storage 16 5 1 Element assemblies 16 5 2 Drums 16 5 3 Air actuating tubes 16 6 ...

Page 4: ...Description 1 Rim 2 Tube w valve stem snap rings where required 3 Elbow assembly 4 Compression ring included with item 3 5 Air connection tube 6 Air connection gaskit 7 Friction shoe assembly 8 Air tube group dual mounted 9 Spacer group dual mounted 10 Replacement friction lining and fasteners 11 Side plate 2 required 12 Torque bar 13 Release spring ...

Page 5: ...ounting to the driving component As air pressure is applied to the air actuating tube the tube inflates forcing the friction shoe assemblies uniformly against the drum which is attached to the driven component The friction shoe assemblies which consist of friction blocks attached to aluminum backing plates are guided by torque bars which are secured to side plates The torque flow is from the drivi...

Page 6: ...iction shoe assembly withdrawn Contact with drum Release spring Compressed Drum surface Drum surface Torque bar Friction shoe assembly Torque bar Drum surface Release spring Axial locking assembly Rotorseal Spider Element Drum Drum hub Figure 3 1 3 Clutch adjustment 1 3 1 Airflex HEVC clutches are completely self adjusting and automatically compensate for lining and drum wear Lubrication is not re...

Page 7: ...34 L 1200 1627 L 1500 2034 L SPDR to LCKG Assy Size 3 4 10NC 2 3 4 10NC 2 3 4 10NC 2 1 1 2 6NC 2 1 1 2 6NC 2 1 1 2 6NC 2 Quantity 2 2 2 2 4 4 Torque 130 176 LO 130 176 LO 130 176 LO 325 441 LO 325 441 LO 325 441 LO HUB to LCKG Assy Size 3 4 10NC 2 1 8NC 2 1 8NC 2 1 8NC 2 1 8NC 2 1 8NC 2 Quantity 2 2 2 2 2 2 Torque 130 176 LO 190 258 LO 190 258 LO 190 258 LO 190 258 LO 190 258 LO D Dry L Lubricate ...

Page 8: ...enced by any surface irregularities Note On reverse mounted clutches where only one shaft can be rotated the indicator is attached to the drum hub and readings are taken off of the spider O D Caution When recording parallel alignment readings sag of the indicator indicator bracket must be accounted for 2 4 5 Angular alignment readings can be made by accurately measuring the gap between the spider ...

Page 9: ... snap ring assembly 2 5 3 7 Slide the housing back over the bearing and install the snap ring 2 5 3 8 Secure and tighten the bearing housing to the adapter plate using four hex head screws and lockwashers Tighten the screws to 35 ft lbs 47 Nm 2 5 3 9 After completing assembly lubricate both bearings with No 2 EP grease HEVC 5005 Item description axial locking assembly Item Description 1 Spider ada...

Page 10: ...een removed use a good quality pipe sealant on the threads See Figure 7 Note The elbow assemblies on the outboard element farthest from the spider use rubber compression sleeves Make sure the sleeves are secure on the long air tubes 2 6 9 Install the air connection gaskets onto the air tubes The metal backup washer is to be positioned toward the elbow away from the spider See Figure 6 2 6 10 Align...

Page 11: ...it must be a nonadjustable mist type 2 7 1 5 Make sure the flow control valve is installed with free flow indicated by an arrow on the valve body away from the HEVC free flow to exhaust 2 7 1 6 The final connection to the rotorseal MUST be made with flexible hose and place no radial load upon the rotorseal Also if the rotorseal is mounted onto the end of a motor shaft an insulating coupling must b...

Page 12: ...typical component settings only Since operating characteristics vary from one grinding mill to the next absolute values cannot be given The settings described below offer a good starting point to achieve satisfactory mill acceleration and motor overload some fine tuning will probably be required 3 2 1 Set the pressure switch 5 located on the air receiver tank to open at 90 psig 6 1 bar falling Use...

Page 13: ...as not been aborted and allow the drum s to cool to room temperature Make the appropriate adjustment to the flow control valve if the mill acceleration fell outside of the 4 7 second range and retry Repeat until the desired acceleration time has been achieved Note If the motor overload is beyond allowable limits during the start typically the result of too high operating pressure reduce the operat...

Page 14: ...nents 4 1 2 2 Air actuating tube Check that the tube has not been damaged by excessive heat If any portion of the tube is hard or charred the tube must be replaced Check for any blisters which would indicate ply separation A tube in this condition must also be replaced Caution When working with any friction material regardless of material type always wear approved safety equipment 4 1 2 4 Uneven f...

Page 15: ...f the element and drum 4 2 8 Remove the short screws and lockwashers holding the drum onto the drum hub and carefully hoist the element and drum out from between the shafts Caution Use extreme care when disconnecting the drums from the drum hub Shear points exist at the mounting holes 4 3 Removal of spider and drum hub 4 3 1 Removal may not be necessary Removal may only be needed when access is ne...

Page 16: ... and 76HEVC1600 elements have two release springs in each cavity into place Make sure the spring is positioned on the side of the torque bar opposite the friction lining Also the spring must contact the torque bar at two points not one See Figure 10 4 6 6 Lay the remaining side plate in position so the air connections and torque bar holes are properly aligned 4 6 7 Carefully guide the torque bars ...

Page 17: ...bill of material and call or write Eaton Corporation Airex Division 9919 Clinton Road Cleveland Ohio 44144 Tel 216 281 2211 Fax 216 281 3890 www eaton com airflex The part lists on the following pages apply to standard grinding mill applications only High torque applications and certain retrofit applications will have different component parts Consult the factory if having difficulty identifying p...

Page 18: ...4 000087X0020 4 000087X0020 4 000087X0020 4 000087X0020 4 5 Air connec tion tube 412178 05 4 412178 09 4 412178 18 4 412178 04 4 412178 04 4 412178 04 4 6 Air connec tion gasket 412324 03 4 412324 05 4 412324 06 4 412324 06 4 412324 06 4 412324 06 4 7 Friction shoe assembly 417513 20 515827 36 515828 40 515828 44 515829 50 515830 50 8 Air tube group Dual mounted 000074X0094 2 000074X0108 2 000074X...

Page 19: ...3 2 0 000145X0003 2 0 000145X0003 2 0 000145X0003 2 0 000145X0003 2 0 000145X0003 2 0 6 Hex head screw 000001X0421 8 0 000001X0421 8 0 000001X0421 8 0 000001X0421 8 0 000001X0421 8 0 000001X0421 8 0 7 Lockwasher 000068X0014 8 0 000068X0014 8 0 000068X0014 8 0 000068X0014 8 0 000068X0014 8 0 000068X0014 8 0 8 Bearing housing 414256 2 0 414256 2 0 414256 2 0 414256 2 0 414256 2 0 414256 2 0 9 Drum a...

Page 20: ... considerations like shaft gap adjustment verifying shaft hub stresses etc Contact Airflex engineering for upgrade HEVC 5005 7 5 Rebuild kit HEVC Model DW28HEVC1000 DW51HEVC1600 DW60HEVC1600 DW66HEVC1600 DW76HEVC1600 DW76HEVC2000 Kit part number 107479DF 107479DA 107479DB 107479DC 107479DD 107479DE Item Description Quantity Quantity Quantity Quantity Quantity Quantity 1 Friction shoe assembly 20 3...

Page 21: ...dded note to Section 3 2 7 about allowable mill accelaration time 13 Removed wear indicating groove in Figure 9 13 Removed note in Section 4 1 1 1 related to wear indicating groove 13 Updated Table 5 friction material thickness values for DW51HEVC DW60HEVC and DW66HEVC 13 Updated Table 6 Max allowable drum wear limits for all sizes and calculations below table 14 Updated Section 7 1 DW76HEVC2000 R...

Page 22: ...EATON HEVC 5005 Installation Operation and Maintenance Manual E CLCL CC002 E2 May 2017 22 Notes ...

Page 23: ...EATON HEVC 5005 Installation Operation and Maintenance Manual E CLCL CC002 E2 May 2017 23 Notes ...

Page 24: ...Hydraulics Group USA Airflex Products 9919 Clinton Road Cleveland Ohio 44144 USA Tel 216 281 2211 Fax 216 281 3890 www eaton com airflex Eaton Eaton Hydraulics Group China Airflex Products 281 Fa Sai Road WaiGaoQiao Free Trade Zone Shanghai 200131 China Tel 86 21 5048 4811 Fax 86 21 5048 4911 ...

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