Eaton 9395XC Installation And Operation Manual Download Page 115

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Eaton 9395XC UPS 1200kW/1200kVA, 1350kW/1350kVA or 1500kW/1500kVA 164001079—Rev 01

Figure 54. Typical Distributed Bypass System - Continuous Static Switch, 1+1 and 2+0 Configurations

Battery Breaker

Battery

Converter

Inverter

Rectifier

Fuse

Static

Switch

UPS 1

TIE

CABINET

AC Output to

Critical Load

E4, E5

BATTERY SYSTEM

MOB 1

MOB 2

(Not supplied

with the UPS)

E10

E11

Battery Breaker

Battery

Converter

Inverter

Rectifier

Fuse

Static

Switch

UPS 2

E4, E5

BATTERY SYSTEM

(Not supplied

with the UPS)

E10

E11

– AC Input to UPS Rectifier

– AC Input to Bypass

– DC Input from Battery

– UPS AC Output to Tie Cabinet

– Output to Critical Load

– Overcurrent Protection supplied by customer

Fuse

(optional)

Fuse

Understanding UPS Operation

Summary of Contents for 9395XC

Page 1: ...p n 164001079 Revision 01 1200kW 1200kVA 1350kW 1350kVA or 1500kW 1500kVA Installation and Operation Manual Eaton 9395XC UPS ...

Page 2: ...TRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the UPS Please read all instructions before operating the equipment and save this manual for future reference CONSIGNES DE SÉCURITÉ IMPORTANTES CONSERVER CES INSTRUCTIONS Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute procédure d installat...

Page 3: ...om a host of threats including power outages surges lighting strikes and enable you to monitor and control your power infrastructure We trust that your Eaton 9395 Uninterruptible Power Supply system will deliver high quality reliable backup power for your business and we are committed to your success Please read this Installation and Operation Manual which details the installation and operation pr...

Page 4: ...le license to use the Firmware in conjunction with the operation of the product to which the Firmware pertains or other products as described by Eaton in the Documentation Licensee does not acquire any rights express or implied other than those expressly granted in this Agreement 2 3 Restrictions and Requirements Licensee will not nor will it permit others to modify adapt translate reverse enginee...

Page 5: ...UCT IS AT LICENSEE S SOLE RISK 5 0 GENERAL PROVISIONS 5 1 Update Policy Eaton may from time to time but has no obligation to create Updates of the Firmware or components thereof 5 2 Limitation on Liability NOTWITHSTANDING ANY PROVISION OF THIS AGREEMENT TO THE CONTRARY LICENSEE EXPRESSLY UNDERSTANDS AND AGREES THAT EATON ITS AFFILIATES AND ITS LICENSORS WILL NOT BE LIABLE FOR A ANY DIRECT INDIRECT...

Page 6: ...anctions Programs Pages Programs aspx or to any national of any such country wherever located who intends to transmit or transport the Firmware back to such country ii to any end user who Licensee knows or has reason to know will utilize the Firmware in the design development or production of nuclear chemical or biological weapons or iii to any end user who has been prohibited from participating i...

Page 7: ...onfidential aspects of the Firmware shall not be disclosed to third parties without the prior written consent of Eaton Accordingly Eaton will be entitled to preliminary and permanent injunctive and other equitable relief for any breach of this Section 5 13 5 14 Note on JAVA Support The Firmware may contain support for programs written in JAVA JAVA technology is not fault tolerant and is not design...

Page 8: ......

Page 9: ...rmation 6 1 8 Getting Help 7 1 9 Warranty 7 2 2 S Sa af fe et ty y W Wa ar rn niin ng gs s 9 9 3 3 U UP PS S I In ns st ta alllla at tiio on n P Plla an n a an nd d U Un np pa ac ck kiin ng g 1 13 3 3 1 Creating an Installation Plan 13 3 2 Preparing the Site 13 3 2 1 General Storage Requirements for UPS Equipment 13 3 2 2 Environmental and Installation Considerations 14 3 2 3 Installation Consider...

Page 10: ...ing Distributed Bypass Control Wiring 78 6 6 U Un nd de er rs st ta an nd diin ng g U UP PS S O Op pe er ra at tiio on n 8 83 3 6 1 UPS System Overview 83 6 2 Single UPS 83 6 2 1 Modes 84 6 2 2 Online Mode 84 6 2 3 Energy Saver System ESS Mode 85 6 2 4 Bypass Mode 86 6 2 5 Battery Mode 87 6 2 6 Maintenance Bypass Mode 88 6 2 7 Transfer to Maintenance Bypass and Load Bank Sequence 88 6 2 8 Transfer...

Page 11: ...ontrol 125 7 5 7 Using the UPS LOAD OFF Command 126 7 5 8 Using the Remote Emergency Power off Switch 126 8 8 C Co om mm mu un niic ca at tiio on n 1 12 29 9 8 1 Minislot Cards 129 8 2 PredictPulse 130 8 2 1 PredictPulse Features 130 8 2 2 Installing PredictPulse 131 8 3 Power Management Software 131 8 4 Building Alarm Monitoring 131 8 5 General Purpose Relay Contact 131 9 9 U UP PS S M Ma aiin nt...

Page 12: ...xii Eaton 9395XC UPS 1200kW 1200kVA 1350kW 1350kVA or 1500kW 1500kVA 164001079 Rev 01 10 2 2 UPS Output 140 10 2 3 UPS Environmental 140 10 2 4 Battery Run Time Ratings 141 Table of Contents ...

Page 13: ...ight Side Shipping Bracket 44 Figure 18 Removing the I O Section Left Side Shipping Bracket 45 Figure 19 Removing the I O Section Right Side Shipping Bracket 46 Figure 20 UPS Forklift Locations 47 Figure 21 I O and ISBM PM Electrical Access 49 Figure 22 Section Bottom Entry Landing Conduit Plate 50 Figure 23 UPS Intercabinet Power Terminal Locations 51 Figure 24 I O to ISBM PM Section Joining 53 F...

Page 14: ... Figure 54 Typical Distributed Bypass System Continuous Static Switch 1 1 and 2 0 Configurations 97 Figure 55 Typical Distributed Bypass System Continuous Static Switch 2 1 and 3 0 Configurations 98 Figure 56 Typical Distributed Bypass System Continuous Static Switch 3 1 and 4 0 Configurations 99 Figure 57 UPS Controls 101 Figure 58 UPS Control Panel Typical 102 Figure 59 Tap to Unlock screen 103 ...

Page 15: ...re 83 This UPS Control Screen 117 Figure 84 ESS Controls Screen 117 Figure 85 ABM Controls Screen 118 Figure 86 Settings Screen 118 Figure 87 REPO Operation 122 Figure 88 Charger Control 125 Figure 89 REPO Operation 128 Figure 90 Optional Minislot Cards 129 Figure 91 ISBM PM Section Air Filter Locations 135 Figure 92 ISBM PM Section Air Filter Replacement 136 List of Figures ...

Page 16: ...xvi Eaton 9395XC UPS 1200kW 1200kVA 1350kW 1350kVA or 1500kW 1500kVA 164001079 Rev 01 List of Figures ...

Page 17: ...0V Power Cable Conduit Recommendations 32 Table 12 Recommended Input Circuit Breaker Ratings 100 and 80 Load Rating 33 Table 13 Recommended Bypass Output and MOB Circuit Breaker Ratings 100 and 80 Load Rating 33 Table 14 Recommended DC Input Battery Disconnect Ratings 34 Table 15 Supplied Interface Wire Connectors 35 Table 16 TB1 TB2 and TB3 Interface Connections 65 Table 17 REPO Wire Terminations...

Page 18: ...xviii Eaton 9395XC UPS 1200kW 1200kVA 1350kW 1350kVA or 1500kW 1500kVA 164001079 Rev 01 List of Tables ...

Page 19: ...t power that sensitive electronic equipment requires for reliable operation During brownouts blackouts and other power interruptions batteries provide emergency power to safeguard operation The UPS is housed in a free standing cabinet divided into two sections to facilitate shipping Integrated System Bypass Module ISBM and Power Module PM Input Output Module I O Three configurations of the 9395XC ...

Page 20: ...2 Eaton 9395XC UPS 1200kW 1200kVA 1350kW 1350kVA or 1500kW 1500kVA 164001079 Rev 01 Figure 1 Eaton 9395XC UPS LD ISBM PM SECTION I O SECTION Introduction ...

Page 21: ...UPS section is shipped separately The sections are mechanically and electrically joined at the installation site and can be permanently bolted to the floor Power wiring can be routed through the top or bottom of the I O cabinet with connections made to easily accessible terminals Control wiring is routed between the cabinets and must be installed in accordance with Class 1 wiring methods 1 1 1 1 2...

Page 22: ...ns s a an nd d A Ac cc ce es ss so or riie es s Contact an Eaton sales representative for information about the following options 1 1 2 2 1 1 I In nt te eg gr ra at te ed d B Ba at tt te er ry y C Ca ab biin ne et ts s Battery backup protection can be provided by equipping the UPS system with Eaton 9395XC battery cabinets containing sealed lead acid maintenance free batteries The cabinets are desi...

Page 23: ...lse provides 24 7 remote monitoring of alarms and system performance load temperature humidity battery health energy savings and service level to reduce downtime risk and expedite repairs PredictPulse also shares real time status and trend information via an online dashboard and smartphone mobile app Apple and Android giving subscribers insights about past and current performance a list of all act...

Page 24: ...n the trash This product contains sealed lead acid batteries and must be disposed of properly For more information contact your local recycling reuse or hazardous waste center This symbol indicates that you should not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center CAUTION REFER TO OPERATOR S MANUAL...

Page 25: ...s manual does not answer Please call the Eaton Help Desk at United States 1 800 843 9433 Canada 1 800 461 9166 ext 260 All other countries Call your local service representative Please use the following e mail address for manual comments suggestions or to report an error in this manual E ESSDocumentation eaton com 1 1 9 9 W Wa ar rr ra an nt ty y To view the UPS warranty please click on the link o...

Page 26: ...8 Eaton 9395XC UPS 1200kW 1200kVA 1350kW 1350kVA or 1500kW 1500kVA 164001079 Rev 01 Introduction ...

Page 27: ...tput terminals may carry live voltage even when the UPS is disconnected from an AC source To reduce the risk of fire or electric shock install this UPS in a temperature and humidity controlled indoor environment free of conductive contaminants Ambient temperature must not exceed 40 C 104 F Do not operate near water or excessive humidity 95 maximum The system is not intended for outdoor use Ensure ...

Page 28: ...onnement du produit Lors de la vérification du fonctionnement de l UPS ne pas enlever la mise à la terre si des charges y sont raccordées Ne pas ouvrir ni abîmer les batteries L électrolyte qu elles contiennent est dangereux pour la peau et les yeux Il peut être toxique Installation or servicing should be performed by qualified service personnel knowledgeable of batteries and required precautions ...

Page 29: ... portes de l onduleur fermées et les panneaux avant en place pour garantir une circulation adéquate de l air de refroidissement et pour protéger le personnel des tensions dangereuses dans l unité Ne pas installer ni faire fonctionner l onduleur près d une source de chaleur au gaz ou à l électricité Le milieu de fonctionnement doit toujours correspondre aux paramètres établis dans ce manuel Mainten...

Page 30: ...r complètement les fourches dans les passages de fourche de la base NE PAS insérer partiellement les fourches dans les passages pour déplacer l armoire Il est possible d insérer partiellement les fourches dans les passages avant et arrière pour les petits déplacements et ce si les fourches sont en position horizontale sans pointer vers le haut NE PAS utiliser les passages de fourche à l extrémité ...

Page 31: ...ite and Chapter 4 to create a logical plan for installing the system 3 3 2 2 P Pr re ep pa ar riin ng g t th he e S Siit te e For the UPS system to operate at peak efficiency the installation site should meet the environmental parameters outlined in this manual If the UPS is to be operated at an altitude higher than 1000 m 3300 ft contact an Eaton service representative for important information a...

Page 32: ... issues One is the creation of microclimates which are persistent variations of temperature and or RH within a single room for example one side of the room is always cooler than the other side no matter what the actual temperature is The other aspect is the rate of change of temperature and or RH which can occur during transitions within the cooling system Examples changing the mixture ratio of in...

Page 33: ...nternal component temperature Air inlets are in the front of the cabinet and outlets are in the top Allow clearance in front of and above each cabinet for proper air circulation The clearances required around the UPS cabinet are shown in Table 3 Dimensions are in millimeters inches Table 3 UPS Cabinet Clearances From Top of Cabinet 457 2 mm 18 minimum clearance for ventilation From Front of Cabine...

Page 34: ...ut Voltage Heat Rejection BTU hr x1000 kg cal hr Ventilation Required for Cooling Air Exhaust Eaton 9395XC 1200 kW 1200 kVA 480 480 75 08 256 2 Approximately 4250 liter sec 9000 CFM 1350 kW 1350 kVA 480 480 84 46 288 2 1500 kW 1500 kVA 480 480 93 85 320 2 Figure 3 UPS Cabinet Dimensions HD Front View 1999 78 7 2688 105 8 Dimensions are in millimeters inches UPS Installation Plan and Unpacking ...

Page 35: ...C UPS 1200kW 1200kVA 1350kW 1350kVA or 1500kW 1500kVA 164001079 Rev 01 17 Figure 4 UPS Cabinet Dimensions LD Front View 1999 78 7 2918 114 9 Dimensions are in millimeters inches UPS Installation Plan and Unpacking ...

Page 36: ...C UPS 1200kW 1200kVA 1350kW 1350kVA or 1500kW 1500kVA 164001079 Rev 01 Figure 5 Cabinet Dimensions Right Side View Dimensions are in millimeters inches 845 5 33 3 44 1 7 801 5 31 6 UPS Installation Plan and Unpacking ...

Page 37: ...UPS 1200kW 1200kVA 1350kW 1350kVA or 1500kW 1500kVA 164001079 Rev 01 19 Figure 6 ISBM PM Section Dimensions Front View Dimensions are in millimeters inches 1998 5 78 7 1927 5 75 9 UPS Installation Plan and Unpacking ...

Page 38: ... Rev 01 Figure 7 ISBM PM Section Dimensions Top View Dimensions are in millimeters inches 263 53 10 4 1927 5 75 9 542 03 21 3 542 03 21 3 Figure 8 UPS Bottom View CONDUIT LANDING FOR AC INPUT AND OUTPUT AND DC INPUT ISBM PM SECTION I O SECTION UPS Installation Plan and Unpacking ...

Page 39: ...0kW 1350kVA or 1500kW 1500kVA 164001079 Rev 01 21 Figure 9 I O Section Dimensions HD Front View I O SECTION FRONT Dimensions are in millimeters inches 1999 78 7 761 30 0 136 23 5 4 Dress Skirt Optional UPS Installation Plan and Unpacking ...

Page 40: ...500kW 1500kVA 164001079 Rev 01 Figure 10 I O Section Dimensions Top View Front I O SECTION TOP LD Dimensions are in millimeters inches 930 36 6 724 28 5 47 5 1 9 31 1 2 Front I O SECTION TOP HD 724 28 5 47 5 1 9 700 27 5 UPS Installation Plan and Unpacking ...

Page 41: ... I O SECTION SIDE VIEW FRONT VIEW A B CENTER OF GRAVITY UPS HD I O CABINET ISBM PM CABINET Dimensions are in millimeters inches xxx 1928 75 9 763 30 0 1999 78 7 C1 C2 C3 C1 C2 C3 xxx xxx xxx xxx 325 5 12 8 378 3 14 9 393 8 15 5 DIMENSIONS MM IN 1551 6 61 1 796 2 31 3 1043 7 41 1 978 6 38 5 742 3 29 2 477 1 18 8 xxx UPS Installation Plan and Unpacking ...

Page 42: ...ENTER OF GRAVITY UPS LD I O CABINET ISBM PM CABINET xxx 1043 7 41 1 669 8 26 4 1999 78 7 C1 C2 C3 xxx xxx xxx xxx xxx 378 3 14 9 325 5 12 8 393 8 15 5 DIMENSIONS MM IN 1724 1 67 9 796 2 31 3 978 6 38 5 742 3 29 2 1928 75 9 C1 C2 C3 992 39 1 ISBM PM SECTION I O SECTION FRONT VIEW Dimensions are in millimeters inches UPS Installation Plan and Unpacking ...

Page 43: ...ing and 40 C ambient correction factors Material and labor for external wiring requirements are to be provided by designated personnel If installing a maintenance bypass a minimum of two separate feeds with upstream feeder breakers or a single feed with two upstream feeder breakers must be provided one for the UPS or rectifier input breaker RIB if installed and one for the maintenance bypass input...

Page 44: ...sted on the nameplate of the installed UPS is not found in the following tables wire the UPS using the fully rated specifications Otherwise calculate the required wire conduit and breaker sizes using the following guidelines in addition to those already listed in paragraph 3 2 4 UPS System Power Wiring Preparation Select wire size according to the UPS nameplate Do not use wire larger than the larg...

Page 45: ... and quantity shown above for optimum system performance and battery run time Battery Cable Routing Requirements Conduit applications Each conduit must have a Positive Negative and Ground conductor There must be an equal number of positive and negative conductors in a single conduit Only one ground conductor is required in each conduit NOTE If a 4 pole Automatic Transfer Switch ATS is used to conn...

Page 46: ... E10A Phase B 4 stud mounting 14 2 10 4 M8 E11A Phase C 4 stud mounting 14 2 10 4 M8 E12A Neutral 4 stud mounting 14 2 10 4 M8 DC Input to ISBM E4A Positive 6 stud mounting 2 per ISBM 14 2 10 4 M8 E5A Negative 6 stud mounting 2 per ISBM 14 2 10 4 M8 Table 7 Supplied Inter cabinet Wiring Terminal Hardware Kit Part Size Quantity Terminals Used On Eaton Part Number Flat Washer M8 40 Bypass Input I O ...

Page 47: ...Terminal Function Terminal Function Bus Landings using both sides of bus Tightening Torque Nm lb ft Bolt Size AC Input to UPS Rectifier E1 Phase A 9 2 bolt mounting 76 56 M12 E2 Phase B 9 2 bolt mounting 76 56 M12 E2 Phase C 9 2 bolt mounting 76 56 M12 AC Input to Bypass E6 Phase A 9 2 bolt mounting 76 56 M12 E7 Phase B 9 2 bolt mounting 76 56 M12 E8 Phase C 9 2 bolt mounting 76 56 M12 AC Output t...

Page 48: ...122 180500036 120 Flat Washer M12 274 180500037 120 Conical Washer M12 152 180500037 120 Cabinet to Cabinet Connecting Hardware Part Size Quantity Eaton Part Number Hex Bolt Locking cabinet connecting M12 x 30 mm 4 180190109 058 Hex Bolt Locking joining strap M5 x 12 mm 5 180190118 028 Cabinet to Cabinet System Ground Hardware Part Size Quantity Eaton Part Number Hex Bolt M8 x 25mm 1 180190078 067...

Page 49: ...CM Thomas Betts 54872BE 400 MCM Thomas Betts 54874BE 500 MCM Thomas Betts 54876BE Manual Hydraulic Crimp Tool 14 Ton 1 Thomas Betts TBM14M Die Set N A 1 Thomas Betts 15506 Conduit sizes were chosen from NEC Table 4 Electrical Metallic Tubing EMT See Table 11 for conduit requirements Per NEC article 300 3 B 1 all three phase conductors must be run in the same conduit Ground must be run in the same ...

Page 50: ...C Ground 4 3 9 AC Output A B C Ground 4 3 8 AC B ypass A B C Ground 4 3 9 DC Common Battery Battery Positive Negative Ground 3 2 12 Eaton 9395XC 1500 1500 480 Vac AC Input to UPS Rectifier A B C Ground 4 3 9 AC Output A B C Ground 4 3 8 AC B ypass A B C Ground 4 3 8 DC Common Battery Battery Positive Negative Ground 3 2 5 12 Battery Conductor Routing Refer to the notes at the bottom of Table 5 Inp...

Page 51: ...rme ANSI NFPA 70 du NEC The line to line unbalanced output capability of the UPS is limited only by the full load per phase current values for AC output to critical load shown in Table 5 The recommended line to line load unbalance is 50 or less Bypass and output overcurrent protection and bypass and output disconnect switches are to be provided by the customer Module Output Breakers MOBs are to be...

Page 52: ... notes while planning and performing the installation Use Class 1 wiring methods as defined by the NEC for interface wiring from 30V to 600V The wire should be rated at 600V 1A minimum and 12 AWG maximum Use Class 2 wiring methods as defined by the NEC for interface wiring up to 30V The wire should be rated at 24V 1A minimum When Class 2 circuit wiring must be mixed with Class 1 wiring use Class 1...

Page 53: ... requirements The maximum distance between the REPO and the UPS cannot exceed 150 meters 500 feet Alarm relay contacts have a maximum current rating of 5A and a switched voltage rating of 30 Vac and 28 Vdc Alarm relay wiring should be a minimum of 22 AWG NOTE 1 On all 9395XC models that will be fed by a site generator at any time it is recommended to have an On Generator sensing input connected an...

Page 54: ...UPS cabinet is divided into two sections palleted separately for shipping The sections are shipped bolted to wooden pallets see Figure 14 and Figure 15 and protected with outer protective packaging material The UPS sections are heavy see Table 2 If unpacking and unloading instructions are not closely followed the cabinets may tip and cause serious injury AVERTISSEMENT Les sections de l onduleur so...

Page 55: ...he outer packaging for evidence of damage during transit Do not install a damaged cabinet Report any damage to the carrier and contact an Eaton service representative immediately ATTENTION Ne pas installer une armoire endommagée Signaler les dommages au transporteur et communiquer avec un représentant du service Eaton immédiatement NOTE For the following step verify that the forklift or pallet jac...

Page 56: ... responsible manner 6 Inspect the contents for any evidence of physical damage and compare each item with the Bill of Loading If damage has occurred or shortages are evident contact an Eaton service representative immediately to determine the extent of the damage and its impact on further installation NOTE While waiting for installation protect the unpacked cabinets from moisture dust and other ha...

Page 57: ...Eaton 9395XC UPS 1200kW 1200kVA 1350kW 1350kVA or 1500kW 1500kVA 164001079 Rev 01 39 Figure 15 UPS Cabinet as Shipped on Pallet I O Section UPS Installation Plan and Unpacking ...

Page 58: ...40 Eaton 9395XC UPS 1200kW 1200kVA 1350kW 1350kVA or 1500kW 1500kVA 164001079 Rev 01 UPS Installation Plan and Unpacking ...

Page 59: ...an 10 during installation Remove the conduit landing plates to add conduit landing holes as required Plate material is 16 gauge steel 1 5 mm 0 06 thick If perforated floor tiles are required for ventilation place them in front of the UPS 4 4 2 2 U Un nllo oa ad diin ng g t th he e U UP PS S C Ca ab biin ne et t f fr ro om m t th he e P Pa alllle et t The I O and ISBM PM sections are bolted to sepa...

Page 60: ...viter d endommager la section de l onduleur lorsque l armoire est soulevé ou déplacé Soulever ou déplacer la section de l onduleur en n utilisant que les passages de fourche à l avant ou à l arrière Vérifier que les fourches du chariot élévateur sont en position horizontale avant de les insérer dans les passages de fourche NE PAS orienter les pointes de fourche vers le haut Insérer complètement le...

Page 61: ...ng the cabinet front or rear fork lift slots see the caution statements at the beginning of this procedure See Figure 20 for cabinet fork lift slots locations 2 Remove the three bolts securing the left side shipping bracket to the ISBM PM cabinet and three bolts securing the bracket to the pallet see Figure 16 Remove the left side shipping bracket 3 Remove the three bolts securing the right side s...

Page 62: ...orklift see the caution statement at the beginning of this procedure raise the cabinet until the cabinet bottom clears the pallet by approximately 3 mm 1 8 see Figure 20 5 Pull the pallet from under the cabinet Discard or recycle the pallet and shipping brackets in a responsible manner 6 Carefully lower the cabinet until the cabinet base contacts the floor 7 Repeat Steps 2 through 6 for the I O ca...

Page 63: ...A 1350kW 1350kVA or 1500kW 1500kVA 164001079 Rev 01 45 Figure 18 Removing the I O Section Left Side Shipping Bracket Pallet Left Side Shipping Bracket Shipping Bracket Bolts Shipping Bracket Bolts Front Panel UPS System Installation ...

Page 64: ...kVA 1350kW 1350kVA or 1500kW 1500kVA 164001079 Rev 01 Figure 19 Removing the I O Section Right Side Shipping Bracket Pallet Shipping Bracket Bolts Shipping Bracket Bolts Right Side Shipping Bracket Front Panel UPS System Installation ...

Page 65: ... ng g t th he e U UP PS S S Se ec ct tiio on ns s 4 4 3 3 1 1 P Pr re ep pa ar riin ng g t th he e U UP PS S S Se ec ct tiio on ns s NOTE For the following steps verify that the forklift or pallet jack is rated to handle the weight of the section see Table 2 for cabinet weight Position the sections as follows Use care during installation to protect components mounted on the right side of the I O s...

Page 66: ...nal installation location 2 Using the forklift move the I O section next to the ISBM PM section Leave enough space to connect the inter cabinet electrical connections see Figure 21 Use care during installation to protect components mounted on the right side of the I O section and the inter cabinet wiring harnesses attached to the left side ISBM section from damage ATTENTION Lors de l installation ...

Page 67: ...nt door latch and open the ISBM front door open see Figure 16 If required for improved access remove the door as follows Disconnect the cable from the HMI control panel and stow carefully in the cabinet Remove the retaining screw located inside the door at the bottom hinge pivot point then lift the door off Retain the hardware for later use 4 Remove the deadfront panels from the I O and ISBM PM se...

Page 68: ...or later use see Figure 22 Figure 22 Section Bottom Entry Landing Conduit Plate Bottom Entry Conduit Landing Plate I O Section Ground NOTE AC and DC input inter cabinet power wiring harnesses are secured in the ISBM PM to brackets for shipping in the left side of the ISBM section The shipping brackets can be removed and discarded after releasing the power wiring 2 Disconnect the power wiring harne...

Page 69: ...trol Wires 3 Locate the AC and DC input inter cabinet power wiring harnesses long cables labeled color AC Input E1 A black E2 B red E3 C blue AC Output E9 A black E10 B red E11 C blue Bypass E6 A black E7 B red E8 C blue DC E4 Red E5 Black 4 Locate the inter cabinet wiring terminal hardware kit packed on the bottom right side of the ISBM section 5 Using hardware from the inter cabinet wiring termi...

Page 70: ... correct cable lug to the proper terminals See paragraph for wiring and termination requirements 8 Install the remaining hardware three washers conical washers and nuts onto the I O AC Input terminals designated for the I O and secure the hardware see 9 When all wiring is complete reinstall the safety shield panels removed in previous steps 4 4 3 3 3 3 M Me ec ch ha an niic ca alllly y J Jo oiin n...

Page 71: ...olts are provided in the hardware kit for connecting the I O and ISBM PM sections at the bottom of the base see Steps 2 and 3 2 Locate the hardware kit packed inside a drawstring bag tied to the I O section Locate the four M5 connecting bolts and secure the sections with the bolts from the hardware kit see Figure 24 3 Align the holes on the joining strap between the I O and ISBM PM sections Secure...

Page 72: ...op View Joining Strap M5 bolts 5 on each side Strap Strap connects the I O and ISBM PM sections on top side 4 Connect the ground cable from the ISBM PM to the I O section ground points using the supplied hardware see Figure 26 and Table 9 Route the cable through the ground access hole in the I O section see Figure 23 UPS System Installation ...

Page 73: ...odule Output Breakers MOBs with dual auxiliary contacts for control of the system If installing a distributed bypass system install the customer supplied tie cabinet or distribution panel according to the tie cabinet or distribution panel manufacturer s instructions and all applicable codes and regulations including the NEC Article 480 After the tie cabinet is installed proceed to paragraph 4 8 In...

Page 74: ...8 through Figure 31 for wiring access information and terminal locations Top Access Wiring Remove the top conduit plate from the top of the UPS Identify all conduit requirements and mark their location Drill and punch all conduit holes in the top conduit plate prior to mounting on the UPS Install the conduit plate and install all conduit runs into the plate Pull the wiring through the conduit into...

Page 75: ...uit holes Top Entry Conduit Landing for AC Input and Output and DC Input Remove panel to drill or punch conduit holes 3 Locate the external wiring terminal hardware kit packed on the bottom left side of the ISBM section 4 Using hardware from the external wiring terminal hardware kit see Table 9 connect phase A B and C rectifier input power wiring from the utility source to the rectifier input term...

Page 76: ...ed to paragraph 4 6 2 Battery Power Wiring 7 Using hardware from the external wiring terminal hardware kit see Table 9 connect phase A B and C power wiring from output terminals E9 E10 E11 to the critical load See paragraph 3 2 4 UPS System Power Wiring Preparation for wiring and termination requirements 8 Proceed to paragraph 4 6 2 Battery Power Wiring Figure 29 I O Section Power Terminal Locatio...

Page 77: ...ypass Input E8 UPS Output E9 UPS Output E10 UPS Output E11 See Detail B See Detail A Section A A Detail A Detail B 4 4 6 6 2 2 B Ba at tt te er ry y P Po ow we er r W Wiir riin ng g When sizing the battery system do not exceed the internal battery charger capabilities See Chapter 10 Product Specifications for maximum battery charger currents UPS System Installation ...

Page 78: ...aler les dommages au transporteur et communiquer avec un représentant du service Eaton immédiatement To install wiring to connections NOTE Battery Cable Routing Requirements using Conduit Each conduit must have a Positive Negative and Ground conductor There must be an equal number of positive and negative conductors in a single conduit Only one ground conductor is required in each conduit 1 Route ...

Page 79: ... section battery and ground terminals See paragraph 3 2 4 UPS System Power Wiring Preparation for wiring and termination requirements 3 After wiring the UPS system to the facility power and critical load be sure to ground the system according to local and or national electrical wiring codes 4 When all wiring is complete reinstall the conduit panel removed in 4 6 1 External Power Wiring Installatio...

Page 80: ...nd swing the door open see Figure 16 3 Terminal block TB3 is accessible on the right side of the Minislot communication bay To gain access to terminal block TB1 TB2 and the left interface entry conduit landing plates remove the screws securing the ISBM deadfront panel and remove the panel Retain the hardware for later use see Figure 21 4 Remove the interface entry conduit landing plates to drill o...

Page 81: ...h Figure 32 ISBM Section Interface Terminal Locations TB1 and TB2 See Figure Terminal Blocks TB1 TB2 and TB3 Connector Assignments for terminal assignments Minislot Slot Communication Bays See Figure Minislot Slot Communication Bays for detail TB3 ISBM PM Minislot Panel K5 Backfeed Contactor LD option I O UPS System Installation ...

Page 82: ...64 Eaton 9395XC UPS 1200kW 1200kVA 1350kW 1350kVA or 1500kW 1500kVA 164001079 Rev 01 Figure 33 Minislot Wire Entry Wire Entry TB1 ref UPS System Installation ...

Page 83: ...DC Drive RTN 3 K5 CONT AUX Input Normally closed contact opens when bypass contactor is closed 4 K5 CONT AUX RTN 5 Not Used 6 Not Used 7 K5 DC ST Output Contacts used to open bypass breaker or disconnect 8 K5 DC ST RTN 9 K5 AUX Input Normally closed contact opens when bypass breaker is closed 10 K5 AUX RTN Terminal TB3 Name Description 1 BATT UVR 480V ØA Output 3 Phase Control Power for Lithium Io...

Page 84: ...nt rating of 5A and a switched voltage rating of 30 Vac and 28 Vdc NOTE Alarm relay normally open and normally closed return terminals are separated on the terminal board but are electrically in common NOTE Do not directly connect relay contacts to the mains related circuits Reinforced insulation to the mains is required NOTE Alarm relay wiring should be a minimum of 22 AWG Alarm Relay 12 16 14 Al...

Page 85: ...DC UVR K3 MOB DC UVR RTN K3 MOB AUX K3 MOB AUX RTN 4 4 7 7 2 2 T TB B1 1 B Ba at tt te er ry y I In nt te er rf fa ac ce e C Co on nn ne ec ct tiio on ns s To install wiring to connections 1 Verify the UPS system is turned off and all power sources are removed See Chapter 7 UPS Operating Instructions for shutdown instructions 2 Unfasten the front door latch and swing the door open see Figure 16 3 ...

Page 86: ...e wiring to TB1 terminals 9 Reinstall the deadfront panel 10 If wiring Minislot connections proceed to paragraph 4 7 3 Minislot Connections otherwise proceed to Step 12 11 Close the door and secure the latch Figure 36 Typical Battery Interface Connection Battery Disconnect TB1 Battery Aux Battery Aux Common 48 Vdc UVR 48 Vdc Battery UVR UPS UVR 5 6 7 8 NOTE Battery aux and DC UVR wiring should be ...

Page 87: ...or operator instructions Figure 37 Minislot Communication Bays Minislot Commnunication Bay 1 Minislot Commnunication Bay 2 Minislot Commnunication Bay 3 Minislot Commnunication Bay 4 TB1 TB2 TB3 4 4 8 8 I In ns st ta alllliin ng g a a R RE EP PO O S Sw wiit tc ch h A latching type Remote Emergency Power off REPO switch can be used in an emergency to shut down the UPS and remove power to the critic...

Page 88: ...removed See Chapter 7 UPS Operating Instructions for shutdown instructions 2 Securely mount the REPO switch Recommended locations include operator s consoles or near exit doors See for enclosure dimensions and wiring knockouts 3 Unfasten the front door latch and swing the door open see Figure 16 4 Remove the front door Remove the retaining screw located inside the door at the bottom hinge pivot po...

Page 89: ...9 in UPS Cabinet Wire Size Tightening Torque 3 NO J89 3 Twisted Wires 2 14 22 AWG 0 75 4 0 mm2 7 lb in 0 8 Nm 4 NO J89 4 Figure 39 Normally Open REPO Switch Wiring 3 NO UPS J89 REPO Switch NO Twisted Wires 4 NC NOTE REPO switch rating is 24 Vdc 1A minimum NOTE The REPO switch must be a latching type switch not tied to any other circuits NOTE REPO normally open and normally closed return terminals ...

Page 90: ...nnecting a REPO switch if using another manufacturer s switch Figure 40 Normally Closed REPO Switch Wiring 3 NO REPO Switch NC Twisted Wires 2 Return NOTE REPO switch rating is 24 Vdc 1A minimum NOTE The REPO switch must be a latching type switch not tied to any other circuits NOTE REPO normally open and normally closed return terminals are separated on the terminal board but are electrically in c...

Page 91: ...ecks must be performed by an authorized Eaton Customer Service Engineer or the warranty terms specified in 1 9 Warranty become void This service is offered as part of the sales contract for the UPS Contact an Eaton service representative in advance usually a two week notice is required to reserve a preferred startup date 4 4 1 11 1 C Co om mp plle et tiin ng g t th he e I In ns st ta alllla at tii...

Page 92: ... are properly routed to the UPS cabinets and to the tie cabinet or distribution panel o All power cables are properly sized and terminated o A ground conductor is properly installed o Controller Area Network CAN wiring between the UPS cabinets is properly installed o Pull chain wiring between the UPS cabinets is properly installed o Adequate workspace exists around the UPS cabinets the tie cabinet...

Page 93: ...d o All LAN connections have been completed o A ground conductor is properly installed o Air conditioning equipment is installed and operating correctly o The area around the installed UPS system is clean and dust free It is recommended that the UPS be installed on a level floor suitable for computer or electronic equipment o Adequate workspace exists around the UPS and other cabinets o Adequate l...

Page 94: ..._______________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ ______...

Page 95: ...be supplied by the customer Maximum distance between the UPS cabinet and the device is not to exceed 150 meters 500 feet Use Class 1 wiring methods as defined by the NEC for interface and power wiring from 30 to 600V Use Class 2 wiring methods as defined by the NEC for interface and power wiring up to 30V The wire should be rated at 24V 1A minimum Signal wiring should be a minimum of 22 AWG and a ...

Page 96: ...terface Terminals Detail RS485 not used 1 2 3 1 2 3 4 1 2 3 4 5 6 7 8 9 10 1 2 3 4 1 2 J6 Port 2 J76 Port 1 J77 Port 3 CN13 CN15 CN5 J90 J19 Minislot Communication Bay To install distributed bypass control wiring 1 Verify the UPS system is turned off and all power sources are removed See Chapter 7 UPS Operating Instructions for shutdown instructions 2 For each installed UPS a If not already opened...

Page 97: ...ded Wire Size Max Min Recommended CN13 1 GND E Input Output External Parallel CAN connections Max Wire 14AWG Min Wire 30AWG Twisted Wires 3 18 AWG 2 GND ISO 3 CANBL 4 CANBH CN15 1 CANBL CAN Termination jumper Max Wire 14AWG Min Wire 30AWG 18AWG Jumper if used 2 CANBL_1 On first and last installed UPS Shared terminal if the UPS is connected between the first and last UPS Table 19 CAN Wire Terminati...

Page 98: ...External CAN connections between UPS cabinets require shielded twisted pair wires NOTE 2 Always confirm contact operation prior to wiring 5 Route and install distributed bypass system pull chain wiring between the UPS cabinets and customer supplied tie cabinet MOBs See Table 20 Table 21 and Figure 44 for wiring information Table 20 External Pull Chain with MOBs Connections Terminal Terminal Name D...

Page 99: ... NC UPS 2 J19 PULL CHAIN REM EPO RTN MOB 2 AUX 2 COM Pull Chain Common UPS 2 J19 PULL CHAIN MOB 2 AUX 2 NO Pull Chain UPS 3 CN5 BLD ALARM 5 RTN MOB 3 AUX 1 COM MOB Open Alarm UPS 3 CN5 BLD ALARM 5 MOB 3 AUX 1 NC UPS 3 J19 PULL CHAIN REM EPO RTN MOB 3 AUX 2 COM Pull Chain Common UPS 3 J19 PULL CHAIN MOB 3 AUX 2 NO Pull Chain UPS 4 CN5 BLD ALARM 5 RTN MOB 4 AUX 1 COM MOB Open Alarm UPS 4 CN5 BLD ALA...

Page 100: ...ir Twisted Pair BLD ALRM 5 BLD ALRM 5 RTN BLD ALRM 5 BLD ALRM 5 RTN UPS 2 If installed CN5 CN5 PULL CHAIN PULL CHAIN REM EPO RTN PULL CHAIN PULL CHAIN REM EPO RTN J19 Pull Chain Twisted Pair UPS 2 PULL CHAIN PULL CHAIN REM EPO RTN PULL CHAIN PULL CHAIN REM EPO RTN MOB 2 COM COM NC NO NC NO NO AUX 1 AUX 2 Twisted Pair COM COM COM COM NC NO NC NO AUX 1 AUX 2 BLD ALRM 5 BLD ALRM 5 RTN BLD ALRM 5 RTN ...

Page 101: ...ility power returns For extended power outages the UPS system allows you to either transfer to an alternative power system such as a generator or shut down your critical load in an orderly manner Figure 45 Main Elements of the UPS System Battery Battery Breaker Battery Converter Input Contactor K1 AC Input to Rectifier Charger AC Input to Bypass Power Module Inverter Rectifier Digital Metering Sta...

Page 102: ... On nlliin ne e M Mo od de e Figure 46 shows the path of electrical power through the UPS system when the UPS is operating in Online mode During normal UPS operation power for the system is derived from a utility input source through the rectifier input contactor K1 The front panel displays Online indicating the incoming power is within voltage and frequency acceptance windows Three phase AC input...

Page 103: ...PS is operating in ESS mode commercial AC power is supplied directly to the critical load through the continuous static switch Power line filtering and spike protection for the load are provided by the input and output filter networks and the UPS actively monitors the critical bus for power disturbances When in this mode the input contactor is closed and the link is maintained through the diode br...

Page 104: ...ion The internal bypass is comprised of a SCR continuous static switch The static switch is used instantaneously anytime the inverter is unable to support the applied load The continuous static switch is wired in series with the customer supplied Bypass Breaker with UVR and together they are wired in parallel with the rectifier and inverter The critical load is not protected from voltage or freque...

Page 105: ...backwards through the static switch and rectifier snubber components and re entering the input source If the input power fails to return or is not within the acceptance windows required for normal operation the battery continues discharging until a DC voltage level is reached where the inverter output can no longer support the connected loads When this event occurs the UPS issues another set of au...

Page 106: ...intenance Bypass 1 Place the UPS in Bypass mode See the applicable UPS Operation Installation manual for details on transferring the UPS to Bypass mode NOTE Key K MB cannot be released from the SKRU until the UPS is in Bypass mode Once key K MB is turned and released from the SKRU the UPS transfer to normal On Inverter will be inhibited 2 Verify that the ENABLE light on the SKRU is illuminated Tur...

Page 107: ...PS to Bypass mode NOTE Key K UO CANNOT be released from the SKRU until the UPS is in Bypass mode Once key K UO is turned and released from the SKRU the UPS transfer to normal On Inverter will be inhibited 2 Verify that the ENABLE light on the SKRU is illuminated Turn and release key K UO from the SKRU lock 3 Insert key K UO into the MIB breaker lock Turn key K UO to unlock the MIB breaker Close th...

Page 108: ...ng Alarms Alarm Relays Fuse Battery Converter Inverter Fuse Rectifier Input Contactor K1 Fuse PM Battery Breaker BATTERY SYSTEM E4 E5 Not supplied with the UPS A B C D Single Feed Kit EXTERNAL BATTERY CABINET NOTE AC input to rectifier is not used in single feed configuration Dashed lines indicate optional features components NOTE Customer supplied bypass input breaker with 48 60VDC UVR is require...

Page 109: ...s a minimum of two separate feeds with upstream feeder breakers or a single feed with two upstream feeder breakers must be provided one for the UPS or rectifier input breaker RIB if installed and one for the maintenance bypass input DO NOT use a single feed or a single feeder breaker to supply both the UPS or RIB and the maintenance bypass If a bypass input breaker BIB is installed in the maintena...

Page 110: ... System ESS Mode In Bypass mode the critical load is directly supported by utility power through the bypass circuit in each UPS In Battery mode the battery provides DC power which maintains UPM operation The UPM batteries support the critical load The UPSs continually monitor themselves and the incoming utility power and automatically switch between these modes as required without operator interve...

Page 111: ...system automatically switches to Bypass mode if it detects a UPS system overload or load fault If one UPS becomes unavailable the distributed bypass system dynamically updates the redundancy calculation to determine if the remaining UPSs can support the load If the load can be supported the system does not switch to bypass Figure 52 shows the path of electrical power through the parallel system wh...

Page 112: ...ecorded Bypass may also be used when the UPSs or UPMs in the system must be shut down to perform routine maintenance or repairs In the Parallel Redundant N 1 arrangement the bypass circuitry in each UPS operates to support the applied loads on bypass If the UPSs are online and one UPS trips offline the remaining UPSs do not go to bypass as long as they have the capacity to support the load In the ...

Page 113: ...er Flow UPS 1 UPS 2 Output to Critical Load Battery UPS Input Tie Cabinet UPS 1 Output UPS 2 Output Battery Closed Open Breakers If at any time during the battery discharge the input power becomes available again the rectifier begins to supply DC current to the inverter At this point the UPS returns to Normal mode If at any time during the battery discharge the AC input power becomes available aga...

Page 114: ...n 9395XC 1200 1200 Multiple UPS Distributed Bypass Continuous Static Switch 1 1 and 2 0 Configurations Figure 55 Eaton 9395XC 1500 1500 Eaton 9395XC 1350 1350 Eaton 9395XC 1200 1200 Multiple UPS Distributed Bypass Continuous Static Switch 2 1 and 3 0 Configurations Figure 56 Eaton 9395XC 1500 1500 Eaton 9395XC 1350 1350 Eaton 9395XC 1200 1200 Multiple UPS Distributed Bypass Continuous Static Switc...

Page 115: ...o Critical Load E4 E5 BATTERY SYSTEM MOB 1 MOB 2 Not supplied with the UPS C E9 E10 E11 D Battery Breaker Battery Converter Inverter Rectifier K1 Fuse Fuse Fuse E6 E7 E8 Static Switch E1 E2 E3 UPS 2 A B E4 E5 BATTERY SYSTEM Not supplied with the UPS C E9 E10 E11 D A AC Input to UPS Rectifier B AC Input to Bypass C DC Input from Battery D UPS AC Output to Tie Cabinet E Output to Critical Load Overc...

Page 116: ...verter Inverter Rectifier K1 Fuse Fuse E6 E7 E8 E1 E2 E3 UPS 2 A B E4 E5 BATTERY SYSTEM Not supplied with the UPS C E9 E10 E11 D Battery Breaker Battery Converter Inverter Rectifier K1 Fuse Fuse E6 E7 E8 E1 E2 E3 UPS 3 A B E4 E5 BATTERY SYSTEM Not supplied with the UPS C E9 E10 E11 D A AC Input to UPS Rectifier B AC Input to Bypass C DC Input from Battery D UPS AC Output to Tie Cabinet E Output to...

Page 117: ... E1 E2 E3 UPS 2 A B E4 E5 BATTERY SYSTEM Not supplied with the UPS C E9 E10 E11 D Battery Breaker Battery Converter Inverter Fuse Rectifier K1 Fuse Fuse Fuse E6 E7 E8 Static Switch E1 E2 E3 UPS 3 A B E4 E5 BATTERY SYSTEM Not supplied with the UPS C E9 E10 E11 D Battery Breaker Battery Converter Inverter Fuse Rectifier K1 Fuse Fuse Fuse E6 E7 E8 Static Switch E1 E2 E3 A B E4 E5 BATTERY SYSTEM Not s...

Page 118: ...100 Eaton 9395XC UPS 1200kW 1200kVA 1350kW 1350kVA or 1500kW 1500kVA 164001079 Rev 01 Understanding UPS Operation ...

Page 119: ...sure the installation was successful and the system operates properly NOTE 2 Read this section of the manual and have thorough knowledge of UPS operation before attempting to operate any of the controls NOTE 3 The UPS displays two minutes of battery runtime at the initial startup After a 24 hour charging period the UPS automatically runs a battery test and the correct battery runtime displays 7 7 ...

Page 120: ...rol panel on the front door of the UPS Descriptions of the control panel functions follow For a description of the UPS control panel functions see paragraph 7 3 Using the Touchscreen Control Panel Figure 58 UPS Control Panel Typical Settings Overview Timeline Meters Control 7 7 3 3 U Us siin ng g t th he e T To ou uc ch hs sc cr re ee en n C Co on nt tr ro oll P Pa an ne ell The following sections...

Page 121: ...pending on the security level of access permitted see Table 24 Table 24 Security Levels and Functions Level Name Passcode Description 0 USER NONE USER 1 CONTROL 1111 USER CONTROL 2 CONFIGURATION 1010 USER CONTROL CONFIGURATION 3 SERVICE Service Only USER CONTROL CONFIGURATION SERVICE The number in an unlocked padlock icon shows the current accessed security level Click on the icon to change the se...

Page 122: ... the one shown in Figure 62 Figure 62 UPS Touchscreen Control Panel Typical Settings Overview Timeline Meters Control NOTE The touch screen will time out if it has been inactive for 15 minutes 7 7 3 3 1 1 T To ou uc ch h S Sc cr re ee en n C Co on nt tr ro olls s The touch screen control panel provides an operator interface with the UPS system Figure 63 identifies the display areas discussed in th...

Page 123: ...see paragraph 7 3 3 Timeline Screen Status Sub Status Battery Percent Remaining Battery Percent Load Active Alarm Count Date Time L L or L N Voltage B Header Bar identifies the screen selected drop down filter search function screen help and security level indicator padlock icon After touching the padlock in the upper right corner the numerical keypad appears to allow entry of the system access pa...

Page 124: ...ta pertaining to system load and efficiency Timeline Displays the list of active system events and a historical log of system events Historical logs include a detailed time stamped list of over 300 events Events include detailed information including the description source type and solution Meters Displays performance meters for the system or critical load When selected the front display shows ind...

Page 125: ...dicate ACTIVE power flow Yellow lines indicates an out of tolerance condition NOTE Screens shown are representative examples of system operation The screen data will vary based on system activity at the time of observation Pressing the filter icon on the Overview screen opens a meters drop down menu that allows direct selection of a meters screen see Figure 65 Figure 65 Overview Meters Selection U...

Page 126: ...00kW 1500kVA 164001079 Rev 01 If an alarm occurs it will be displayed with a red banner in the header bar with a graphical representation and system status readings Figure 66 Alarm Message Settings Overview Timeline Meters Control UPS Operating Instructions ...

Page 127: ... Online mode System events on the UPS can be indicated by horns and messages Selecting the Timeline button on the navigation menu shows the Timeline screen Active events labeled Active on the events screen See Figure 67 The Timeline Screen shows events and alarms that have occurred over a specified period Figure 67 Timeline Screen Active Events Settings Overview Timeline Meters Control Figure 68 T...

Page 128: ...nt Sort Tap the Clear icon to clear alarms logs or status items from the Timeline list Timeline Clear Alarms Logs Status When the search icon is selected an inline text field is opened You can filter out alarms by searching for any keyword which on matching with alarm description will be displayed in table All other alarms which don t contain the keyword will be not shown UPS Operating Instruction...

Page 129: ...s events in three columns on the main screen Alarm Type Alarm Status Notice Command Unknown Date Time Date Time when alarm was logged into system Event Describe Event title in short detail Figure 72 Timeline Table Selecting an event opens the Event Detail screen shown in Figure 73 This screen details the specifics of the event UPS Operating Instructions ...

Page 130: ...mary Input Meters Bypass Meters Output Meters Battery Meters Battery Control Figure 74 shows the Meters Summary screen This screen allows selection of the various metering readout functions of Input Bypass Output and Battery status Details for each meter screen can be selected by touching the item in the header bar or column name on the Summary Screen Figure 74 Meters Summary Screen Settings Overv...

Page 131: ...ls screen Figure 75 Input Meters Screen Settings Overview Timeline Meters Control Settings Overview Timeline Meters Control The Bypass Meters Screen shown in Figure 76 displays values pertaining to the Bypass conditions Figure 76 Bypass Meters Screen Settings Overview Timeline Meters Control Settings Overview Timeline Meters Control The Output Meters Screen shown in Figure 77 displays values for t...

Page 132: ...ters Control Selecting Battery on the Meters screen Figure 78 shows the Battery Meters screen Figure 78 Battery Meters Screen Settings Overview Timeline Meters Control Settings Overview Timeline Meters Control Turn on Charger and Run Battery Test are available in the Battery Control section of the meters screen if the user has the correct security level access UPS Operating Instructions ...

Page 133: ...rent status of the UPS indicates whether the UPS is in Maintenance Bypass or Bypass and displays the state of the UPS When Controls button is selected an unlock screen may appear if the user is not logged in to the correct security level see Table 24 When the correct security code is entered the Controls screen appears The Controls screen shows system status and includes four sub screens System Th...

Page 134: ...en Selecting an operation will bring up a confirmation screen see Figure 82 Figure 82 Command Confirmation Screen Example Settings Overview Timeline Meters Control Selecting This UPS from the Control menu displays Control for Go Online Shutdown UPS Turn on off Charger and Run Battery Test UPS Operating Instructions ...

Page 135: ...S Controls shows the ESS Energy Saver System status and contains two sections to control the ESS ESS Commands Enable Disable ESS ESS Action Buttons Enable High Alert and Configure ESS link to ESS in Settings Figure 84 ESS Controls Screen The ABM Controls contains two sections to control the ABM ABM Commands Enable Disable ABM ABM Action Buttons Configure ABM link to ABM in Settings UPS Operating I...

Page 136: ...ting level of user required to access a particular setting If there is no lock icon against a setting its accessible for default user and above The Settings screen shown in Figure 86 gives the operator access through sub menus to basic system information such as serial number installed firmware version etc Advanced settings are available to configure system parameters and will require password log...

Page 137: ...revious Results Reminders 3 Service Warranty Reminders Display 2 Adjust Backlight Brightness Adjust Idle Timeout Test Lamp Levels and Passcodes 2 Enable Locks Change Passcodes for all levels Legal 1 EULA Terms and Conditions Licenses Reset Statistics 2 Clear all statistics Clear Alarms 2 Description of what clear alarm does level 2 required Reset Settings 3 Reset All Settings to Default 7 7 4 4 U ...

Page 138: ...eature NOTE Do not close battery breaker until pre charge is complete i e Bypass Mode or Online Mode has been achieved NOTE If Batteries Disconnected and or Battery Breaker Open alarms are present close the battery breaker The rectifier and inverter turn on The inverter continues to ramp up to full voltage When the inverter reaches full voltage the static switch turns off if auto bypass enabled Po...

Page 139: ...t locks into place see Figure 87 The switch latches into the activated state The battery breaker or disconnect is tripped and the power module is turned off immediately without asking for verification on all UPSs Do not attempt to restart the system after the Load Off until the cause of the shutdown has been identified and cleared 2 To deactivate the REPO pushbutton switch in preparation for resta...

Page 140: ...em 1 Close all Module Output Breakers MOBs 2 Close all UPS input feeder circuit breakers 3 Close all UPS Bypass input feeder circuit breakers 4 Observe the UPS control panel displays becoming active indicating logic power 5 Press the Padlock icon on any screen The Sign In screen is displayed see Figure 60 Use operator password to log in factory default password is 1010 see Table 24 6 Select the Ov...

Page 141: ... Use operator password to log in factory default password is 1010 see Figure 60 and Table 24 5 Select the Overview screen and verify the UPS status 6 Return to the Home screen and select the Control see Figure 64 7 On the Control screen select Go To Bypass see Figure 81 Select Go to Bypass when prompted 8 From the Home screen menu select Timeline and verify no alarms are active on the Active Event...

Page 142: ...he online UPSs 8 On the Controls screen select Go Online see Figure 81 Select Go Online when prompted If Auto Bypass is enabled factory default the critical load is immediately supplied after pre charge by the bypass source in Bypass mode from all UPSs until the inverter turns on and the UPSs transfer to Online mode The status indicator on the UPS control panel indicates the UPS is in Bypass mode ...

Page 143: ...systems MOBs 4 Open the input and bypass feeder circuit breakers on all UPSs 7 7 5 5 6 6 C Ch ha ar rg ge er r C Co on nt tr ro oll To turn on the battery charger 1 Press the Control button on the menu bar The Controls screen is displayed see Figure 81 2 Select This UPS from the Control screen see Figure 88 Figure 88 Charger Control Settings Overview Timeline Meters Control Settings Overview Timel...

Page 144: ... UPS to be shut down The System screen is displayed see Figure 81 2 On the Controls screen select LOAD OFF The Load Off screen is displayed providing a choice to proceed or abort the shutdown When LOAD OFF is selected the input contactor opens and the power module is turned off on the UPS 3 If another UPS is to be shut down proceed to that UPS and repeat Steps 1 through 6 Do not attempt to restart...

Page 145: ...er module is turned off immediately without asking for verification on all UPSs Do not attempt to restart the system after the Load Off until the cause of the shutdown has been identified and cleared 2 To deactivate the REPO pushbutton switch in preparation for restarting the UPS insert the supplied key and rotate clockwise until the red pushbutton releases see Figure 87 To remove the key rotate t...

Page 146: ...n 9395XC UPS 1200kW 1200kVA 1350kW 1350kVA or 1500kW 1500kVA 164001079 Rev 01 Figure 89 REPO Operation Deactivated Unlock pushbutton to release Activated Pushbutton locked into place UPS Operating Instructions ...

Page 147: ...Network managers can view critical downstream device information such as status power energy and power quality data with an easy to use interface Industrial Relay Card Minislot IRC MS can be used to indicate the operating status of the UPS system using the customer s monitoring equipment The Industrial Relay Card uses five isolated normally open or normally closed dry relay contacts to indicate th...

Page 148: ... to a Software and Monitoring analyst or Technical Support specialist Critical events are remotely diagnosed to expedite repairs including smart dispatch of field technicians with probable cause and likely parts avoiding return visits due to lack of required parts Through this service the CRC can take pre emptive corrective action to ensure the highest level of availability of your Eaton 9395XC UP...

Page 149: ...e power devices on your network even in a virtualized environment This innovative software solution combines the most critical applications in ensuring system uptime and data integrity not only power monitoring and management but also graceful shutdown during an extended power outage Because it can manage redundant power systems it is an ideal solution for the most critical IT environments with st...

Page 150: ... 5A maximum ATTENTION Ne pas faire fonctionner les contacts à plus de 30 VCA à 5 A maximum NOTE If contact ratings are required that can be operated above the rated voltage and current available with the UPS general purpose relay contacts an IRC MS card should be used and separation of Class 1 and Class 2 wiring is observed Communication ...

Page 151: ...ted with the cabinet doors open or protective panels removed Do not make any assumptions about the electrical state of any cabinet in the UPS system Failure to follow these instructions could result in severe injury or death AVERTISSEMENT L installation et l entretien ne doivent être effectués que par du personnel qualifié PRÉSENCE DE TENSIONS MORTELLES Ne pas faire fonctionner cette unité lorsque...

Page 152: ...Ensure the area is not cluttered allowing free access to the unit 2 Ensure the air intakes vents on the front door or panels and the exhaust openings on top of the ISBM PM section are not blocked 3 Ensure the operating environment is within the parameters specified in paragraph 3 2 2 Environmental and Installation Considerations and Chapter 10 Product Specifications 4 Ensure the UPS is in Normal m...

Page 153: ... washed or new PM section filters with the retained hardware d Reinstall the PM section front panels removed in Step a and secure with the retained hardware e Open the ISBM front door see Figure 91 f Remove the screws securing the filters and retain the hardware see Figure 92 g Install the washed or new ISBM section filter with the retained hardware h Reinstall the PM section front panels removed ...

Page 154: ... Eaton 9395XC UPS 1200kW 1200kVA 1350kW 1350kVA or 1500kW 1500kVA 164001079 Rev 01 Figure 92 ISBM PM Section Air Filter Replacement Deadfront Filter Front Panel Typical Screws 6 Front Door UPS Maintenance ...

Page 155: ...e es s NOTE There is no manual DC disconnect device within the UPS Install batteries in accordance with the battery and battery system manufacturer s instructions 9 9 3 3 1 1 R Re ec cy yc clliin ng g t th he e U Us se ed d B Ba at tt te er ry y o or r U UP PS S Contact your local recycling or hazardous waste center for information on proper disposal of the used battery or UPS Do not dispose of th...

Page 156: ...al contact your local recycling reuse or hazardous waste center Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information RISK OF ELECTRIC SHOCK Observe the warning associated with the risk of electric shock symbol CAUTION REFER TO OPERATOR S MANUAL Refer to your operator s manual for additional information such as important operatin...

Page 157: ...350 1350 1350 kW 1350 kVA 50 60 Hz Eaton 9395XC 1500 1500 1500 kW 1500 kVA 50 60 Hz 1 10 0 2 2 S Sp pe ec ciif fiic ca at tiio on ns s The following sections detail the input output environmental and battery specifications for the UPS 1 10 0 2 2 1 1 U UP PS S I In np pu ut t Operating Input Voltage 480 Vac Operating Input Frequency Range 50 60 Hz Operating Input Current See Table 5 Reduced for Gen...

Page 158: ...mum Load Compatibility 0 7 pF Leading 0 7 pF Lagging Overload Capability kVA or kW 110 for 10 minutes 125 for 120 seconds 150 for 300 seconds NOTE The 125 and 150 overloads are based on the non derated hardware capability of the UPS 1 10 0 2 2 3 3 U UP PS S E En nv viir ro on nm me en nt ta all Operating Temperature 0 to 40 C 32 to 104 F at elevation up to 1000m without derating The recommended op...

Page 159: ... Rev 01 141 1 10 0 2 2 4 4 B Ba at tt te er ry y R Ru un n T Tiim me e R Ra at tiin ng gs s kVA kW Ambient Temperature Battery Runtime minutes 1100 1100 35 C 95 F 12 1100 1000 40 C 104 F 20 1000 1100 40 C 104 F 20 NOTE Timer will be disabled below 700kW Product Specifications ...

Page 160: ...16400107901 164001079 01 ...

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