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Automatic Standby Generator Owner’s Manual

19

Section 4              

Maintenance

NOTE: Proper maintenance and proper and safe operation is crucial to the life of the generator. Genuine Generac parts MUST be used 
to ensure warranty coverage.

NOTE: Since most maintenance alerts will occur at the same time (most have two year intervals), only one will appear on the Control 
Panel display at any one time. Once the first alert is cleared, the next active alert will be displayed.

All service to this generator must be performed by a qualified service person only.

4.1 — Performing Scheduled Maintenance

t is important to perform Maintenance as specified in the Service Schedule for proper generator operation and to ensure that the generator com-
plies with the applicable emission standards for the duration of its useful life. Service and repairs may be performed by any qualified service per-
son or repair shop. Additionally, emissions critical maintenance must be performed as scheduled in order for the Emissions Warranty to be valid. 
Emissions critical maintenance consists of servicing the air filter and spark plugs in accordance with the Service Schedule. The controller will 
prompt for Schedule A or Schedule B maintenance to be performed. Schedule A maintenance consists of the oil, oil filter and tune-up. Schedule 
B maintenance includes the oil, oil filter, tune-up, air cleaner, spark plug(s) and valve clearance.

4.2 — Service Schedule

ATTENTION: All service work must be performed by a qualified service person only.

System Component

Procedure

Frequency

X = Action
R= Replace as Necessary
* = Notify Dealer if Repair is Needed

Inspect

Change Clean

W = Weekly

M = Monthly

Y = Yearly

Fuel

Fuel lines and connections*

X

M

Lubrication

Oil level

X

M or 24 hours of continuous operation

Oil

X

2Y or 200 hours of operation**

Oil filter

X

2Y or 200 hours of operation**

Cooling

Enclosure louvers

X

X

W

Battery

Remove corrosion, ensure dryness

X

X

Y

Clean and tighten battery terminals

X

X

Y

Check charge state

X

R

Y

Electrolyte level (unsealed batteries only)*

X

R

Every 6 M

Engine and Mounting

Air cleaner

X

R

400 hours

Spark plug(s)

X

R

400 hours

Valve Clearance

X

400 hours***

General Condition

Vibration, Noise, Leakage*

X

M

Complete Tune-Up*

To be completed by a Dealer

2Y or 200 hours

* Contact the nearest Dealer for assistance if necessary.
** Change oil and filter after the first 25 hours of operation. Continue to check at intervals of 200 hours, or 2 years, whichever occurs first. 
Change sooner when operating under a heavy load or in a dusty or dirty environment or in high ambient temperatures.
*** Check valve clearance after the first 25 hours of operation. Continue to check at intervals of 400 hours.

*

Summary of Contents for 8 kW Air-cooled

Page 1: ...the unit Eaton Generator Support 1 800 975 8331 n NOT INTENDED FOR USE IN CRITICAL LIFE SUPPORT APPLICATIONS n ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION n DEADLY EXHAUST F...

Page 2: ...re that all maintenance for safe operation is performed promptly and to have the equipment checked periodically by an Authorized Service Dealer Normal maintenance service and replace ment of parts are...

Page 3: ...ransfer Operation 14 3 5 Turning the Generator Off When Operating Under Load 15 3 6 Manual Transfer Operation 15 3 7 Side Compartment 16 3 8 Alarm Response Procedures 17 3 9 Battery Charger 17 3 10 Se...

Page 4: ...iii This page intentionally left blank...

Page 5: ...t Authorized Service Dealer for starting operating and servicing procedures SAVE THESE INSTRUCTIONS The manufacturer suggests that this manual and the rules for safe operation be copied and posted nea...

Page 6: ...ards For safety reasons this equipment should only be installed serviced and repaired by a Service Dealer or other competent qualified electri cian or installation technician who is familiar with appl...

Page 7: ...tor AVOID DIRECT CONTACT WITH THE VICTIM Use a nonconducting implement such as a dry rope or board to free the victim from the live conductor If the victim is unconscious apply first aid and get immed...

Page 8: ...e to install a transfer switch The transfer switch must effectively isolate the electrical system from the utility distribution system when the generator is operating NEC 702 Failure to isolate an ele...

Page 9: ...UIT BREAKERS FUEL INLET BACK CONTROL PANEL OIL DIPSTICK AIR FILTER DATA LABEL SEE SAMPLE EXHAUST ENCLOSURE COMPOSITE BASE OIL FILTER OIL FILL CAP BATTERY COMPARTMENT FUEL REGULATOR CIRCUIT BREAKERS FU...

Page 10: ...s follows The control panel contains a display which alerts the operator when a fault condition occurs The above list is not all inclusive For more informa tion about alarms and control panel operatio...

Page 11: ...able emission standards for the duration of the engine s life it is important to follow the maintenance specifications in the Section 4 Maintenance This generator is certified to operate on Liquid Pro...

Page 12: ...lies and CSA C22 2 No 100 04 Standard for Motors and Generators Natural Gas ratings will depend on specific fuel Btu joules content Typical derates are between 10 20 off the LP gas rating Circuits to...

Page 13: ...ted into the control panel module in all models It operates as a Smart Charger which ensures output charging lev els are safe and continuously optimized to promote maximum battery life 2 4 6 Engine Oi...

Page 14: ...10 Automatic Standby Generator Owner s Manual This page intentionally left blank...

Page 15: ...ks are securely locked See Figure 3 1 The enclosed keys provided with this unit are for service personnel usage only Figure 3 1 Generator With Lid Open Side Lock Location Set to AUTO the engine may cr...

Page 16: ...crank and start the generator Transfer to standby power will not occur unless there is a utility failure Feature Description HOME page The default page which will be displayed if no buttons are presse...

Page 17: ...ut of updating During update process the Blue Manual light flashes then the Green Auto light flashes Sequence does this twice When update is complete the unit returns to Install Wizard menu When the c...

Page 18: ...e utility source 3 4 1 2 Cranking The system will control the cyclic cranking as follows 8kW unit 5 cranking cycles as follows 15 second crank seven 7 second rest followed by four 4 additional cycles...

Page 19: ...have been completely turned off Failure to turn off all power voltage supplies may result in extremely hazardous and possi bly fatal electrical shock Prior to automatic operation manually exercise the...

Page 20: ...to the transfer switch using the means provided 7 Press the Control Panel AUTO button 3 7 Side Compartment Local codes may require this compartment to be locked A hasp is provided so the owner operato...

Page 21: ...r and correct Warning and Alarm conditions contact the nearest Authorized dealer or Trained Technician 3 9 Battery Charger NOTE The battery charger is integrated into the control module in all models...

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Page 23: ...hedule A maintenance consists of the oil oil filter and tune up Schedule B maintenance includes the oil oil filter tune up air cleaner spark plug s and valve clearance 4 2 Service Schedule ATTENTION A...

Page 24: ...unning in the residence using the electrical panel s main disconnect Then turn the generator s Main Circuit Breaker to the OFF position 2 Press the Control Panel OFF button Wait 5 minutes 3 Remove the...

Page 25: ...r 1 Start the engine by pressing the MANUAL button on the control panel and allow the engine to run until it is thoroughly warmed up Then press the Control Panel OFF button to shut down the engine 2 A...

Page 26: ...e the wire clip 8kW 4 5 Spark Plugs Reset the spark plug s gap or replace the spark plug s as necessary 1 With the generator shut down lift the lid and remove the front panel 2 Clean the area around t...

Page 27: ...4 4 Make sure the engine is at 60 to 80 F 16 to 27 C Make sure that the spark plug wire is removed from the spark plug and out of the way Remove the four screws attaching the valve cover Loosen the r...

Page 28: ...the Dealer or a qualified Service Technician check the state of charge and condition Do not dispose of the battery by incineration The battery is capable of exploding A battery presents a risk of ele...

Page 29: ...tention After Submersion If the generator has been submerged in water it MUST NOT be started and operated Following any submersion in water have a Dealer thor oughly clean dry and inspect the generato...

Page 30: ...replace the battery 4 Clean and wipe down the entire generator 5 Make sure the 7 5 Amp fuse is removed from the generator Control Panel 6 Reconnect the battery Observe battery polarity Damage may occ...

Page 31: ...l pressure incorrect 4 Confirm fuel pressure to regulator is 10 12 water column 19 22mm mercury for LP and 5 7 water column 9 13mm mercury for natural gas 5 Fuel selector in wrong position 5 Move sele...

Page 32: ...28 Automatic Standby Generator Owner s Manual This page intentionally left blank...

Page 33: ...ill not start in AUTO with utility loss RED Check the LEDs Screen for alarms LOW OIL PRESSURE Check oil level Add oil per Owner s Manual Contact servicing dealer if oil level is correct Unit will not...

Page 34: ...icing dealer if battery is GOOD Replace battery If CHECK BATTERY is displayed Yellow LED illuminated in any state YELLOW Check screen for additional information BATTERY PROBLEM Contact servicing deale...

Page 35: ......

Page 36: ...c All rights reserved Specifications are subject to change without notice No reproduction allowed in any form without prior written consent from Generac Power Systems Inc Generac Power Systems Inc S45...

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