background image

5

Section IV – Installation and Operating Instructions

A. Installation Drawings 5.

The installation drawings listed in Table 1 show operating
characteristics, installation dimensions and port locations.

B. Mounting and Drive Connections
6.

CAUTION

Pump shafts are designed to be installed in couplings
with a slip fit. Pounding can injure the bearings. Shaft
tolerances are shown on the installation drawings.
(See Table 1.)

1.  Direct Mounting – A pilot on the pump mounting

flange (Figure 3) assures correct mounting and shaft
alignment. Make sure the pilot is firmly seated in the
accessory pad of the power source. Care should be
exercised in tightening the mounting screws to prevent
misalignment.

Pilot

Flange

Figure 3.  Mounting Flange and Pilot

2.  Indirect Drive is not recommended for these pumps

without Vickers engineering approval.

C. Shaft Rotation 7.

Pumps are assembled for either right hand (clockwise) or left
hand (counterclockwise) shaft rotation as viewed from the
shaft end.

CAUTION

Never drive a pump in the wrong direction of
rotation. Seizure will result, necessitating expensive
repairs.

D. Piping and Tubing 8.

1.  All pipes and tubing must be thoroughly cleaned

before installation. Recommended methods of cleaning are
sand blasting, wire brushing, pickling and power flushing
with clean solvent to remove loose particles.

NOTE

For information on pickling, refer to 694.

2.  To minimize flow resistance and the possibility of

leakage, only as many fittings and connections as are
necessary for proper installation should be used.

3.  The number of bends in tubing should be kept to a

minimum to prevent excessive turbulence and friction of oil
flow. Tubing must not be bent too sharply. The
recommended minimum radius for bends is three times the
inside diameter of the tube.

E. Hydraulic Fluid Recommendations
9.

General Data

Fluid in a hydraulic system performs the dual function of
lubrication and transmission of power. It constitutes a vital
factor in a hydraulic system, and careful selection of it should
be made with the assistance of a reputable supplier. Proper
selection of fluid assures satisfactory life and operation of
system components with particular emphasis on hydraulic
pumps. Any fluid selected for use with pumps is acceptable
for use with valves or motors.

Fluid recommendations noted in 694 are based on our
experience in industry as a hydraulic component
manufacturer. Where special considerations indicate a need
to depart from the recommended fluids or operating
conditions, see your Vickers sales engineer.

Cleanliness

Thorough precautions should always be observed to insure
the hydraulic system is clean.

1.  Clean (flush) entire new system to remove paint,

metal chips, welding shot, etc.

2.  Filter each change of fluid to prevent introduction of

contaminants into the system.

3.  Provide continuous filtration of fluid to remove sludge

products of wear and corrosion generated during the life of
the system.

4.  Provide continuous protection of system from entry

of filters, breathers, reservoirs, etc., cannot be over
emphasized.

5.  During usage, proper fluid filling and servicing of

filters, breathers, reservoirs, etc., cannot be over
emphasized.

6.  Thorough precautions should be taken by proper

system and reservoir design, to insure that aeration of the
fluid will be kept to a minimum.

Summary of Contents for 20 Design 282 Series

Page 1: ...I 3157 S Reprinted 6 1 96 Quiet Intra Vane Single Pumps 25V T 35V T 45V T Series 20 Design 282 283 Series Service Data Vickers Vane Pumps ...

Page 2: ...ft Rotation 5 D Piping and Tubing 5 E Hydraulic Fluid Recommendations 5 F Sound Levels 6 G Overload Protection 6 H Start Up 6 V Service Maintenance A Circuit Inspection 6 B Adding Fluid to the System 6 C Adjustments 6 D Lubrication 6 E Replacement Parts 6 F Product Life 7 G Troubleshooting 7 VI Overhaul A Service Tools 8 B Unit Removal 8 C Disassembly 8 D Cleaning 9 E Inspection Repair and Replace...

Page 3: ...talog Installation 25V I 3158 S 25VT I 3154 S 35V I 3177 S 560 35VT I 3149 S 560 45V I 3159 S 45VT I 3151 S Table 1 Related Publications Model Code 2 2 4 5 6 7 8 9 10 11 1 Viton seals 1 3 12 3 Pump series Quiet intra vane type pump 4 Omit if not required Thru shaft connection mtg SAE 2 bolt adapter flange 5 SAE rated delivery USgpm 1200 RPM at 100 PSI A A flange B B flange C C flange 6 Port connec...

Page 4: ... rotor turns Centrifugal force and pressure under the vanes hold them out against the cam ring Pumping chambers are formed between the vanes and the cam ring and are enclosed by the two support plates The 282 283 series pumps are of a balanced intra vane design see Figure 2 Outlet pressure is constantly applied to the small intra vane area of the vane As the pump vane rotates through the high and ...

Page 5: ...s in tubing should be kept to a minimum to prevent excessive turbulence and friction of oil flow Tubing must not be bent too sharply The recommended minimum radius for bends is three times the inside diameter of the tube E Hydraulic Fluid Recommendations 9 General Data Fluid in a hydraulic system performs the dual function of lubrication and transmission of power It constitutes a vital factor in a...

Page 6: ...ystem resulting in noisy and or erratic operation 2 Clean fluid is the best insurance for long service life Therefore the reservoir should be checked periodically for dirt or other contaminants If the fluid becomes contaminated the system should be drained and the reservoir cleaned before new fluid is added 3 Filter elements also should be checked and replaced periodically A clogged filter element...

Page 7: ...and operate system until purged Bleed hydraulic lines at highest point down stream of pump while system is under pressure Vacuum condition Check inlet suction line and fittings for air leaks Oil too thick Be certain correct type of oil is used in system Warm up pump in cold weather until noise disappears Damaged or missing pump seals at mating surfaces Locate and replace damaged or missing seals C...

Page 8: ...f hydraulic oil source to pump inlet if an overhead reservoir is used 2 Remove the unit from the system 3 Cap all system and unit openings to prevent entry of dirt or moisture C Disassembly The index numbers on Figure 8 are in order of the disassembly sequence 1 Thoroughly clean pump exterior 2 Use a prick punch and mark the position of cover 4 with respect to the body 29 Mark position of the flan...

Page 9: ...eck bearing 25 for wear looseness and pitted or cracked races 3 Inspect the seal and bushing mating surfaces on shaft 26 for scoring and wear Replace the shaft if marks cannot be removed by light polishing F Assembly Refer to parts and service drawing listed in Table 1 for replacement parts Always replace old seals with new seals when overhauling a unit If a cartridge kit needs replacing new seals...

Page 10: ...ct adapter flange 6 to inlet cover 4 with four screws 5 NOTE Lockwashers are used with screw 5 for C adapter flanges only Torque screws 5 to specifications noted in Table 5 Screw 5 Torque Specifications Model Adapter Flange N m lb ft 25VT 35VT A or B 54 68 40 50 45VT 35VT C 31 40 23 30 45VT C 31 40 23 30 Table 5 Screw 5 Torque Specifications 11 Install key 2 on shaft 26 12 Place pump into mounting...

Page 11: ...ket Kit Key Screw Cover Screw Adapter Flange O Ring Spline Coupling Retaining Ring Screw Cartridge Kit items 12 22 Back up Ring O Ring Sealing Ring O Ring 1 1 4 1 4 1 A R 1 1 4 1 1 1 1 1 Item Nomenclature Qty 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Screw Inlet Support Plate Pin Ring Rotor Vanes Intra Vanes Outlet Support Plate Spirolox Ring Retaining Ring Bearing Shaft Washer Shaft Seal Body 2 1...

Reviews: