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Eaton Compressor POLAR AIR P01PXXXP20H120V208X, User Manual, Page: 2 / 42

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Eaton Compressor POLAR AIR P01PXXXP20H120V208X User Manual Download Page 2

Operating Instructions

2

Polar Air designs and manufactures products for safe operation. However, operators and maintenance persons 
are responsible for maintaining safety. All safety precautions are included to provide a guideline for minimizing 
the possibility of accidents and property damage while equipment is in operation. 

Keep these instructions for 

reference.

ELECTRIC OPERATED,

PISTON COMPRESSORS

Summary of Contents for POLAR AIR P01PXXXP20H120V208X

Page 1: ...Polar Air Electric Operated Piston Compressors 1...

Page 2: ...rators and maintenance persons are responsible for maintaining safety All safety precautions are included to provide a guideline for minimizing the possibility of accidents and property damage while e...

Page 3: ...230V 208 230 460 575 208 230 460 575 Pump Model APP2I0524T APP4V1043T APP3Y1544T APP4V1043T APP3Y1544T Pump RPM 650 640 600 640 600 Noise DB A 73 73 76 73 76 Outlet Connection NPT 3 4 NPT 3 4 NPT 1 N...

Page 4: ...nk Size 120 Gallon Vertical 120 Gallon Horizontal 120 Gallon Horizontal 120 Gallon Horizontal Pump Model APP3Y2062T APP3Y2062T APP4V2598T APP4V2598T Pump RPM 640 640 640 740 Noise DB A 76 76 78 79 Out...

Page 5: ...condition is corrected 3 Install use and operate the compressor only in full compliance with all pertinent OSHA regulations and all applicable Federal State Local codes standards and regulations 4 NE...

Page 6: ...ressor and its controls comply with all applicable OSHA Federal State and Local regulations codes and standards relating to personal protective equipment This includes respiratory protective equipment...

Page 7: ...to lifting feature 2 Make sure lifting points are in good condition and tighten any loose nuts or bolts before lifting 3 Use provided lifting feature or appropriate sling A sling must be used when mov...

Page 8: ...motor is recommended Check nameplate for motor type 6 Insulate cold water or other low temperature pipes that pass overhead to avoid condensation dripping on compressor which could cause rust and or...

Page 9: ...ns See figure 2 Refer to figure 3 for recommended closed loop installation 5 Make sure any tube pipe or hose connected to the unit can withstand operating temperatures and retain pressure 6 Never use...

Page 10: ...ions of compressed air systems determine total length of system and select correct pipe size Make sure underground lines are buried below frost line and avoid areas where condensation could build up a...

Page 11: ...reaker NFB according to kW output of compressor 3 Ensure incoming service has adequate ampere rating 4 Ensure supply line has the same electrical characteristics voltage cycles and phase as the electr...

Page 12: ...tall power leads into terminals opposite motor wires Ensure power supply and internal wiring is adequate according to voltage and frequency stated on motor nameplate and starter Voltage should not var...

Page 13: ...ower leads 1 Make sure all operators receive product training read and understand all instructions Three Phase Motors See figure 7 WARNING Ensure wiring is installed according to voltage required for...

Page 14: ...ody parts and clothing away from couplings flywheel and other moving parts of the equipment 11 DO NOT use air tools that are rated below the maximum rating of the compressor Select air tools air hoses...

Page 15: ...e figure 9 Stop continuous run feature by closing valve so compressor will start and stop according to pressure switch Always make sure main power is off before touching belts or other moving parts of...

Page 16: ...sor 6 DO NOT leave compressor unattended with exposed electrical components Be sure to tag and disconnect all power if temporary absence is necessary 1 Proper belt tension is determined by pressing on...

Page 17: ...pe oil Change oil every 90 days or if oil becomes milky Check proper operation of safety valve before each use Refer to figure 12 If valve does not open manually replace immediately Discharge pressure...

Page 18: ...Check CFM requirements change tool or use compressor with higher air output 4 Remove valves from cylinder head repair or replace as necessary 5 Check power supply rewire as necessary 1 Keep duty cycle...

Page 19: ...EE FROM DEFECTS IN MATERIAL WORKMANSHIP AND PARTS FOR 5 YEARS FOR THE COMPRESSOR PUMP AND 2 YEARS ON THE REMAINDER OF THE UNIT FROM THE DATE OF PURCHASE The UNIT also carries a 1 year labor warranty E...

Page 20: ...nts and property damage while equipment is in operation Keep these instructions for reference AMNU000001 0810 Operating Instructions Model Specification Charts 2 Safety Information 3 Tag Definitions 3...

Page 21: ...ches Model APP3Y0521T APP2I0524T APP3Y0732T APP4V1043T APP3Y1544T APP3Y2062T APP4V2598T Description 5HP 3cyl 5HP 2cyl 7 5HP 10HP 15HP 20HP 25HP CFM Displacement 21 24 32 43 44 62 98 CFM Pressure 100 p...

Page 22: ...o use this compressor pump Failure to follow the instructions procedures and safety precautions in this manual can result in accidents and injuries 2 NEVER start or operate the compressor pump under u...

Page 23: ...lit area Be sure installation area can maintain a temperature range between 35 110 F 2 Insulate cold water or other low temperature pipes that pass overhead to avoid condensation dripping on compresso...

Page 24: ...e size and rated CFM Select appropriate valves accordingly in accordance with the manufacturer s recommendations 1 Place tank feet on 1 4 thick rubber pads Thicker padding will increase vibration and...

Page 25: ...system to minimize noise vibration unit damage and pump wear Pulley Size Chart Pulley size in inches Pump Model No Electric Motor Hp 1750 RPM 4 Pole Motor 3450 RPM 2 Pole Motor Gas Engine Hp Gas Engi...

Page 26: ...ound lines are buried Be sure to find and repair all leaks before using compressor Never install a shut off valve such as a glove or gate valve between the pump discharge and the air tank unless a saf...

Page 27: ...hut off compressor and allow it to cool Keep sparks flames and other ignition sources away and DO NOT permit smoking in the vicinity 9 Stop compressor and disconnect power if a hazardous condition ari...

Page 28: ...4 3 Push power switch to make sure system is working 4 Ensure motor rotation is correct Refer to unit operating instructions if necessary 1 Make sure repairs are done in a clean dry well lighted and...

Page 29: ...il every 90 days or if oil becomes milky High humidity and excessive temperature changes can cause moisture to form in the pump This moisture will cause oil to break down and become milky Be sure to c...

Page 30: ...3 Check CFM requirements change tool or use compressor with higher air output 4 Remove valves from cylinder head repair or replace as necessary 5 Check power supply rewire as necessary 1 Keep duty cyc...

Page 31: ...erein will void this warranty Exclusions include service such as OIL CHANGES FILTER REPLACEMENTS GASKET TIGHTENING TO CORRECT OIL SEEPAGE or DRIVE BELT TIGHTENING and VALVE CLEANING and are not covere...

Page 32: ...APP3Y2062T EC20T...

Page 33: ...R EYE STARTS AUTOMATICALLY MOVING PARTS DO NOT TOUCH KEEP GUARDS IN PLACE COMPRESSOR DOES NOT SUPPLY BREATHABLE AIR RISK OF BURSTING DO NOT ADJUST REGULATOR TO RESULT IN OUTPUT PRESSURE GREATER THAN M...

Page 34: ...d at the end of the pipes with a hood to protect them from the elements Special size filters are required for that pipe If the compressor has to be located where the motor will be exposed to appreciab...

Page 35: ...n the motor and check for proper rotation The pump must run counter clockwise when facing the pulley side of the compressor The compressor pumps are equipped with intake filters that require no piping...

Page 36: ...ion of the arrow on the flywheel and be sure that the direction of rotation is correct when the machine is started Correct direction is counter clockwise when standing facing the flywheel Air should b...

Page 37: ...apy water if necessary replace or tighten threaded parts Compressor too small for equipment being operated Check air requirements an add to compressor capacity consult dealer Leaking head valves Remov...

Page 38: ...NG are not covered under warranty Warranty shall be void under the following conditions Failure to routinely change oil and to maintain a clean filter Exceeding 65 duty cycle resulting in overheating...

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Page 41: ...ASKET084 CYLINDER GASKET PCS 3 Item Part No Part Description UNIT QTY 34 WASHER010 LOCK WASHER 12MM PCS 12 35 BOLT024 BOLT HEX M12 1 75 30MM PCS 12 36 CYLINDER15 CYLINDER LP PCS 2 37 GASKET029 HEAD GA...

Page 42: ...0 UNLOADING PLUNGER ORING HP PCS 1 79 PLUNGER007 UNLOADING PLUNGER HP PCS 1 80 STOPPER006 INTAKE VALVE COVER STOPPER HP PCS 1 81 STOPPER005 EXH VALVE COVER STOPPER HP PCS 1 82 TEE005 UNLOADING TEE 1 8...

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