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Technical Support

1-800-248-0892

Ext. 2

II.  Preparing the Vehicle

1. Remove the belt, belt tensioner, positive battery cable, back

and side alternator bolts, computer and bracket, and radiator
overflow.

2. It will be necessary to slightly bend the inner fender to obtain

adequate clearance for the compressor.  Use a pry bar or a 2 x
4 and pry using the frame (Figure 6).

3. Unbolt and move the evacuation line from the front of the

manifold to the rear of the manifold (Figure 7).

4. Remove and replace the idler pulley with the pulley (F) supplied.

5. Attach bracket (P) and idler pulley back onto the vehicle using

the existing bolts removed (Figure 8).  Tighten securely.

6. Install the upper bracket (N) using the existing bolt previously

removed (Figure 9).  Leave loose at this time.

7. Install the back bracket (O) using the 8mm bolt (LL), lock washer

(NN),  and flat washer (MM) provided.  NOTE:  The flange faces
to the rear of the vehicle.  Leave loose at this time.

Figure 6

Figure 7

Figure 8

Figure 9

Summary of Contents for 27325

Page 1: ...ion 1 If the compressor or engine is run without having oil in the compressor then the warranty is void 2 If the belt is misinstalled or the belt does not have the proper tension then the warranty is void 3 Failure to use included installation components properly voids the warranty 4 Failure to check proper oil level and conditions will void the warranty 5 This compressor must only be used in an a...

Page 2: ...2 T echnical Support 1 800 248 0892 Ext 2 Figure 1 To Air Tank To Keyed Power Source A GG L II JJ DD DD I S S J Y Y EE AI V Y Y Y BB W H CC Z X R AA ...

Page 3: ...ighten securely to the shaft Figure 4 3 Attach the small clamp that came with the clutch using bolt FF and flat washer GG Route the wire through the clamp Figure 3 4 Attach the plate L to the left side of the compressor engine side using bolts II lock washers JJ and flat washers GG Be sure to insert the carriage bolt HH before bolting the plate down Figure 5 NOTE The long tab at the bottom of the ...

Page 4: ...the evacuation line from the front of the manifold to the rear of the manifold Figure 7 4 Remove and replace the idler pulley with the pulley F supplied 5 Attach bracket P and idler pulley back onto the vehicle using the existing bolts removed Figure 8 Tighten securely 6 Install the upper bracket N using the existing bolt previously removed Figure 9 Leave loose at this time 7 Install the back brac...

Page 5: ...dler pulley etc 6 Install the new serpentine belt with air B NAPA part 25060945 or without air C NAPA part 25060849 Route the belt per Figure 11 NOTE Figure 11 is without air conditioning 7 Be sure that the compressor and belt is fully aligned before securing the mounting hardware If not aligned unattach the belt and adjust the compressor as needed Tighten all mounting and bracket hardware only wh...

Page 6: ...alignment NOTE DO NOT ENGAGE CLUTCH YET Adjust if necessary VII Installing the Filter 1 Using the provided thread sealant assemble the bushing Z and relief valve W to the brass street tee EE Install a 1 2 NPTM x 1 2 tube straight fitting Y to the tee Figure 1 2 With the arrow pointing in the direction of the flow assemble the coelescing filter H to the brass tee assembly using the supplied sealant...

Page 7: ... assembly Figure 1 7 The open leg on the cross routes into a 1 2 hose going to the existing air tank Figure 1 Bushing Compressor Fitting Compressor Leader Hose To Air Tank To Check Valve Figure 16 Figure 17 8 Using the thread sealant provided assemble two of the brass couplings DD to both ends of the steel leader hose J Tighten securely Figures 1 and 17 9 Remove the caps to the discharge and suppl...

Page 8: ...n reduced component life X Wiring the Electrical System 1 The hot lead to the compressor is the black wire on the clutch Cut off the fitting on the end of the black wire and using butt connector ZZ splice a length of the red wire WW to the black wire Run red wire to spade terminal on the pressure switch Attach a blue spade connector AB to the red wire and attach to one of the terminals on the pres...

Page 9: ...9 T echnical Support 1 800 248 0892 Ext 2 ...

Page 10: ...Assistance call 1 800 248 0892 Thank you for purchasing Air Lift Products Mailing Address Street Address AIR LIFT COMPANY AIR LIFT COMPANY P O Box 80167 2727 Snow Rd Lansing MI 48908 0167 Lansing MI 48917 Local Phone 517 322 2144 Fax 517 322 0240 www airliftcompany com Printed in the USA EASYSTREET ...

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