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EARTHSTONE OVENS PRE-ASSEMBLED INSTALLATION INSTRUCTIONS--- ETL LISTED                                  

17

 

What kind of wood to use?:

 

Oak, Almond, Walnut, Citrus, Apple, Cherry and most fruit and hard woods. 
 

Moisture Content:

 

Moisture content should not exceed 15 to 25 percent.  Firewood from suppliers should be within 
this range. 
 
For those of you that have your own orchards, fresh cut wood from live trees will dry to about 20 
percent  moisture  in  about  six  to  nine  months,  assuming  that  it  is  out  of  the  weather.  Air 
circulation,  exposure  of  end  grain,  and  lengthwise  splitting  of  larger  pieces  will  accelerate  the 
drying process. 
 

Unit of Measurement:

 

Firewood  is  purchased  by  the  cord.    A  cord  of  wood  is  a  pile  8ft  d  x  4ft  w  x  4ft  h.  Standard 
practices  recognizes  90  cubic  feet  of  solid  wood  as  the  customary.    Some  suppliers  do  bundle 
wood in smaller bags for an extra fee. 
 

Firing Oven: 

IMPORTANT NOTE: 

Pre-assembled ovens are pre-cured at the factory; however a two day curing process is required 
before  using  the  oven.  Oven  curing  is  a  process  of  removing  moisture  from  the  oven  that  has 
accumulated during the oven installation. This process consists of two small fires; One fire each 
day for one hour, for a total of two days. (You can also do one fire in the morning and one in the 
late evening) When curing, each of the fires should lightly touch the dome of the oven. After one 
hour  let  the  fire  burnout  and  close  door.  Do  not  be  alarmed  if  the  temperature  gauge  is  not 
moving, this is normal and is due to the moisture in the stone.  If you still see moisture from the 
oven  you  may  need  to  cure  the  oven  for  a  few  more  days.    Improper  curing  may  cause  small 
pieces  of  the  oven  to  pop.    Although  this  is  not  harmful  to  the  oven  in  anyway,  please  follow 
these procedures. 

 

At first a small amount of kindling should be used.  These pieces should range from ½ inch to 1 
inch in diameter and 12 to 18 inches in length. Split 2” x 4”s will also work great to start a fire. 
 
Place a fire starter in the middle of the hearth.  You can then start to place your kindling on top of 
the fire starter in a teepee format.  You can also use a larger piece of wood, about 2 -3 inches in 
diameter, as a support for the kindling.  Light the fire starter.  Once the fire is burning well, you 
can start to add larger pieces of wood.  Note that proper ventilation is needed in order to have a 
good burning fire, therefore overloading with wood will probably smother the fire. 
 
Have no more than four large pieces of wood in the oven at one time, this depends on the size of 
the oven.  Usually 2-3 inch diameter pieces of wood or the split wood equivalent (A 5-6 inch 
diameter piece split in two), along with a nice bed of embers is sufficient.  The fire should 
aggressively hit the dome and extend out about 10 to 12 inches each way.  After about one hour 
of firing, the dark soot should start to disappear from the dome of the oven. This is a good 
indication that the oven is getting hot. After the firing has been burning for an hour or so, move 
the fire to the side where your pizzas will be placed.  This will give extra floor heat to this area.  
Then you can move the coals back to the opposite end. 

Summary of Contents for 90-PAGW

Page 1: ...1 TELEPHONE 800 840 4915 818 553 1134 FAX 818 553 1133 www earthstoneovens com e mail info earthstoneovens com A MAJOR CAUSE OF OVEN RELATED FIRES IS FAILURE TO MAINTAIN REQUIRED CLEARANCES AIR SPACES...

Page 2: ...Table of contents Page Instructions for moving and lifting oven NEXT PAGE Parts list 1 Installation procedures written portion 2 5 Required clearances and air gaps 6 Exhausting 4 6 8 Operating instru...

Page 3: ...y place forks through inside of tube steel supports legs and position under horizontal tube steel members Slowly lift and move oven as needed See dia A 2 USING A PALLET JACK Determine if pallet jack c...

Page 4: ...MBLED INSTALLATION INSTRUCTIONS ETL LISTED 1 LIST OF SUPPLIED ITEMS OVEN ADDITIONAL ITEMS CAST ALUMINUM DOOR DIAL TEMPERATURE GAUGE FOR WOOD FIRE OVENS DIGITAL THERMOMETER FOR GAS FIRE OVENS REQUIRES...

Page 5: ...uct In most areas this will include a permit to construct the oven and a permit for the exhaust system Sometimes an electrical permit is also necessary for connecting the exhaust fan All construction...

Page 6: ...act with hearth is restricted to pizzas and bread products only Refer to manufacture for other foods 3 The manual recommends the use of untreated wood only no more than four pieces at a time 4 Burn in...

Page 7: ...ing WARNING DO NOT PACK REQUIRED AIR SPACES WITH INSULATION OR OTHER MATERIALS A minimum of 3 inches must be maintained between any combustibles and the top of the metal covering over the oven enclosu...

Page 8: ...ored in the same room as the oven Refer to NFPA 96 for wood storage requirements OVEN CURING PA PAG and PAGW ovens are pre cured however the first two fires should be small in order to properly cure t...

Page 9: ...E DIAMETER MODEL 60 33 X 32 MODEL 90 50 MODEL 110 58 MODEL 130 70 MODEL 160 86 ALL CLEARANCES SPECIFIEDARE THE MINIMUM REQUIRED AIR SPACES WARNING DO NOT PACK REQUIRED AIR SPACES WITH INSULATION OR OT...

Page 10: ...EARTHSTONE OVENS PRE ASSEMBLED INSTALLATION INSTRUCTIONS ETL LISTED 7 4 to 6 conc Floor slab Embed 4 min Oven stand Base plate Dia Anchors Coat with Simpson s epoxy FIGURE 17 A...

Page 11: ...CTIONS CONTACT LOCALAU THORITY HAVING JURISD ICTI ON REGARDING FIRE RATED DUCT SHAFT NOTE OTHER U L LISTED SYSTEMS MAY BE SUBSTITUTED FOR THE METALBESTOS SYSTEM DEPICTED IN T HIS DIAGRAM TO MAINTAIN T...

Page 12: ...OKE SPILLAGE WHEN REMOVING DOOR FROM IN FRONT OF DOOR OPENING SLIDE DOOR OUT 2 3 INCHES FROM OPENING AND THEN WAIT 15 SECONDS BEFORE REMOVING DOOR COMPLETELY FLARE UPS CAN OCCUR WHEN DOOR IS OPENED SU...

Page 13: ...e being set into the oven h When finished cooking spread remaining embers on the floor of the oven hearth Close door against door opening This will clean the oven floor 9 CAUTION Many structure fires...

Page 14: ...emoval of both creosote and grease from flues and ducts should be contracted to do the inspection and cleaning The inspection and cleaning schedule must be adjusted as needed to prevent the buildup of...

Page 15: ...ven may cause negative pressure servicing proper operation If this area is to be covered with a facade it must be of a non combustable material Temperature gauge and On off switch can be extended to a...

Page 16: ...on Proper installation Roof False Ceiling Air flow Air flow 24 x24 opening needed for combustion air Only one intake should be installed located in the front or back of oven Gas Burner system Air flow...

Page 17: ...ressure below where the gas burner islocated The air underneathwill travel towards the air flow above creating a suction which will force the gas flame downwards To prevent this a non combustable lid...

Page 18: ...ISTED 15 Expansion cracks due to the refractory mass are normal in the front entrance and on any interior surface This will not effect the performance efficiency and longevity of the oven in any way N...

Page 19: ...ll fires One fire each day for one hour for a total of two days You can also do one fire in the morning and one in the late evening When curing each of the fires should lightly touch the dome of the o...

Page 20: ...is due to the moisture in the stone If you still see moisture from the oven you may need to cure the oven for a few more days Improper curing may cause small pieces of the oven to pop Although this is...

Page 21: ...2 to 3 hours Model 130 5 6 hours Model 160 6 8 hours Larger ovens models 130 160 used in restaurants will heat much faster after the first initial heat up The large mass needs at least 2 3 days of fir...

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