Eagle P139-HD Instructions For Continued Airworthiness Download

Page: 5 / 101

SUBJECT

REF. MDL.

REPORT NO.

INSTRUCTIONS FOR CONTINUED AIRWORTHINESS

GA182

ICA182-2
Rev. A
10/15/12

SEE NON-DISCLOSURE NOTICE ON THE COVER PAGE

5 of 101

Eagle Copters

TABLE OF CONTENTS

Identification and Title

Page

SECTION 1.0

INTRODUCTION ...................................................................................................................... 9
1.1

COPE

............................................................................................................................ 9

1.2

URPOSE

......................................................................................................................... 9

....................................................................................... 9

....................................................................................... 9

1.5

PPLICABILITY

................................................................................................................. 9

........................................................................... 9

1.7

RECAUTIONS

.................................................................................................................. 10

1.8

ISTRIBUTION

.................................................................................................................. 10

1.9

ESCRIPTION

................................................................................................................... 10

SECTION 2.0

AIRWORTHINESS LIMITATIONS ........................................................................................... 20

SECTION 3.0

INSPECTION REQUIREMENTS AND OVERHAUL SCHEDULE ........................................... 21
3.1

NSPECTION

EQUIREMENTS

.............................................................................................. 21

3.2

VERHAUL

CHEDULE

...................................................................................................... 21

SECTION 4.0

ANALOG AUDIO ROUTER REMOVAL, INSPECTION AND RE-INSTALLATION ................. 22
4.1

NALOG

OUTER

EMOVAL

.............................................................................................. 22

........................................................................................... 22

................................................................................... 26

SECTION 5.0

DIGITAL AUDIO ROUTER REMOVAL, INSPECTION AND RE-INSTALLATION .................. 27
5.1

IGITAL

OUTER

EMOVAL

............................................................................................... 27

....................................................... 29

................................................................................... 30

SECTION 6.0

CABLE MAINTENANCE .......................................................................................................... 32
6.1

ENERAL

OTES

.............................................................................................................. 32

6.2

ABLE

AINTENANCE

....................................................................................................... 33

6.3

ABLE

ONSTRUCTION

..................................................................................................... 37

SECTION 7.0

AUDIO SYSTEM TESTING ...................................................................................................... 93
7.1

........................................................................................ 93

.................................................................................. 94

7.3

INAL

NSPECTION

............................................................................................................ 95

ERFORM FINAL INSPECTION OF INSTALLATION CONFIRMING

: ............................................................ 95

HERE ARE NO CHAFFING ISSUES

. ...................................................................................... 95

HERE ARE NO MECHANICAL INTERFERENCE ISSUES

. ............................................................ 95

ECURITY OF FASTENERS

. ................................................................................................. 95

EMOVAL OF ALL TOOLS

. ................................................................................................... 95

HIPS

SHAVINGS AND OTHER DEBRIS ARE REMOVED

. ........................................................... 95

ROPER REASSEMBLY OF AIRCRAFT

.................................................................................... 95

IRCRAFT IS AIRWORTHY PRIOR TO RETURNING TO SERVICE

.................................................. 95

SECTION 8.0

WEIGHT AND BALANCE ........................................................................................................ 96

SECTION 9.0

TYPICAL ANALOG AUDIO SYSTEM WIRING CONFIGURATIONS ...................................... 97

Summary of Contents for P139-HD

Page 1: ...ters ECL and constitute trade secrets for the purpose of the Trade Secrets and Freedom of Information Act Disclosures to any party for any reason without the permission of GA is prohibited except that disclosures may be made within the FAA s organization consistent with the need to evaluate GA s technical data INSTRUCTIONS FOR CONTINUED AIRWORTHINESS FOR P139 HD DIGITAL AUDIO SYSTEM MDL GA182 FOR ...

Page 2: ...12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 2 of 101 Copyright 2012 Eagle Copters All Rights Reserved DETAILS OF REVISIONS REV DATE PAGE DESCRIPTION APPROVED N C 01 20 09 All Initial Release C Bonar A 10 15 12 19 Added G13115 G13116 C Bonar 21 Added Section 3 1 2 80 92 Updated wiring diagrams ...

Page 3: ...IRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 3 of 101 Copyright 2012 Eagle Copters All Rights Reserved RECORD OF SERVICE BULLETINS S B S S B NO DATE DESCRIPTION There are no Service Bulletins applicable to this STC ...

Page 4: ...ntents 5 A List of Figures 6 7 A List of Applicable Documents 8 N C Section 1 0 Introduction 9 19 A Section 2 0 Airworthiness Limitations 20 N C Section 3 0 Inspection Requirements and Overhaul Schedule 21 A Section 4 0 Analog Audio Router Removal Inspection and Re Installation 22 26 N C Section 5 0 Digital Audio Router Removal Inspection and Re Installation 27 31 N C Section 6 0 Cable Maintenance...

Page 5: ...EMOVAL 22 4 2 ANALOG ROUTER INSPECTION 22 4 3 ANALOG ROUTER REINSTALLATION 26 SECTION 5 0 DIGITAL AUDIO ROUTER REMOVAL INSPECTION AND RE INSTALLATION 27 5 1 DIGITAL ROUTER REMOVAL 27 5 2 DIGITAL ROUTER AND SUPPORT BRACKET INSPECTION 29 5 3 DIGITAL ROUTER RE INSTALLATION 30 SECTION 6 0 CABLE MAINTENANCE 32 6 1 GENERAL NOTES 32 6 2 CABLE MAINTENANCE 33 6 3 CABLE CONSTRUCTION 37 SECTION 7 0 AUDIO SYS...

Page 6: ...ETAIL CRIMPING TOOL 43 FIGURE 28 CABLE ASSEMBLY DETAIL CONTACTS AND SHIELD 44 FIGURE 29 CABLE ASSEMBLY DETAIL INLINE SPLICE 45 FIGURE 30 CABLE ASSEMBLY DETAIL AMPHENOL R A SMA CONNECTOR 46 FIGURE 31 CABLE ASSEMBLY DETAIL BNC COAXIAL 47 FIGURE 32 CABLE ASSEMBLY DETAIL BNC TRIAXIAL 48 FIGURE 33 CABLE ASSEMBLY DETAIL SPICE AND SHIELD STAGGERING 49 FIGURE 34 CABLE ASSEMBLY DETAIL SPICE AND SHIELD STAG...

Page 7: ...DIO CABLE 73 FIGURE 86 G12598 BE54 TONE OUT TO AUDIO BACKPLANE AUDIO CABLE 74 FIGURE 87 G12628 VTR TO VTR AUDIO CONTROL J2 AUDIO CABLE 74 FIGURE 88 G12737 NON STANDARD ALL D9F ENDS DATA ONLY PIGTAIL GNET CABLE 75 FIGURE 89 G12805 MW AUDIO EXPANDER TO BE30 AND MWTX AUDIO CABLE 75 FIGURE 90 G12871 AUDIO SYSTEM DUAL FOOT SWITCH CABLE 76 FIGURE 91 G12910 BULKHEAD XLR3F TO INLINE XLR3M AUDIO CABLE 76 F...

Page 8: ...SS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 8 of 101 Copyright 2012 Eagle Copters All Rights Reserved LIST OF APPLICABLE DOCUMENTS Document Number Description GA182 3 Rotorcraft Flight Manual Supplement Eurocopter AS350 AS355 Series ...

Page 9: ... in peak operating efficiency with the greatest service life 1 3 Revision Control Procedure All revisions to this document shall be identified in the Details of Revisions All pages will be summarized on page 4 List of Effective Pages 1 4 Service Difficulty Reporting A record of sales shall be maintained by Eagle Copters Any changes to these instructions resulting from service difficulties shall be...

Page 10: ...rcraft crew members and passengers There are 2 Options for installing the Audio System Option 1 is a sub set of the full Electronic News Gathering system requiring only the GA182 and the installation of the Modular Equipment Rack GA179 Option 2 is a Basic or simplified audio system installation requiring only the items covered in this STC 1 9 1 The P139 HD Digital Audio System Includes the Followi...

Page 11: ...Audio Router d Sheet metal support brackets and required hardware for mounting G11431 Control Panels if installed 1 9 2 The following is a list of optional Eagle Copters equipment that can also be installed in conjunction with the Audio System a Electrical System Upgrade GA107 STC SH4747NM b Supplemental Avionics Console GA158 STC SR00222SE c Improved Pedestal and Panel GA162 STC SR00242SE d Modul...

Page 12: ...2005 G12263 G12032 G12264 CO PILOT HEADSET GROUP PASSENGER GROUPS REPEATER CONTROL PANEL BACKPLANE AIRCRAFT ALERT TONE INPUT CUSTOMER EQUIPMENT CONTROLLED BY AUDIO SYSTEM SWITCHES NIGHTSUN TRANSFER VCR RECORD ON OFF VCR AUDIO INPUT ON OFF G12019 G12019 TYPICAL RADIOS for reference only COM1 COM2 G12264 J4 G11428 J5 G11428 J1 J2 J1 J3 J2 J2 J1 J11 J13 J14 J15 J16 J12 J29 J28 J9 J5 J10 J6 J27 J1 J2 ...

Page 13: ...FOR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 13 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 2 G11426 6 Slot Analog Audio Router Figure 3 G12320 8 Slot Analog Router ...

Page 14: ... ICS SWITCH ICS SWITCH HEADSET JACK XMIT SWITCH COPILOT HEADSET GROUP COPILOT CONTROL PANEL PASSENGERS 6 10 CONTROL PANEL PASSENGERS 6 10 GROUPS COM 2 RADIOS 2 12 20 G13000 DIGITAL AUDIO ROUTER XMIT SWITCH HEADSET JACK ICS SWITCH ICS SWITCH HEADSET JACK XMIT SWITCH PASSENGERS 1 5 CONTROL PANEL PASSENGERS 1 5 GROUPS COM 1 RADIOS 1 3 11 PILOT ISOLATE SWITCH XMIT SW ON CYCLIC ICS SW ON CYCLIC HEADSET...

Page 15: ...L REPORT NO INSTRUCTIONS FOR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 15 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 5 G13000 Digital Router ...

Page 16: ...TRUCTIONS FOR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 16 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 6 G11431 Control Panel Figure 7 G11460 Control Panel ...

Page 17: ...IONS FOR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 17 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 8 G11462 Control Panel Figure 9 G11470 Auxiliary Control Panel ...

Page 18: ...RUCTIONS FOR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 18 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 10 G11480 Control Panel Figure 11 G11490 Control Panel ...

Page 19: ...RUCTIONS FOR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 19 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 12 G13115 Control Panel Figure 13 G13116 Control Panel ...

Page 20: ...pyright 2012 Eagle Copters All Rights Reserved Section 2 0 Airworthiness Limitations There no airworthiness limitations associated with this STC The Airworthiness Limitation section is FAA approved and specifies inspections and other maintenance required under Part 43 16 and 91 403 of Federal Regulations unless an alternate program has been FAA approved ...

Page 21: ...er Section 4 0 for the Analog Routers and Section 5 0 for the Digital Router Corrosion that has penetrated more than 02 is cause for replacement in machined aluminum components Corrosion that has penetrated more than 02 is cause for replacement on sheet metal components d Inspect all wiring for damage and proper security Any wires that are damaged need to be repaired or completely replaced e Reins...

Page 22: ...he metal case of the equipment to equalize any electrostatic potential Once the cables are disconnected conductive dust caps or conductive grid tape should be placed on the connector receptacles Circuit cards and components should be packaged in ESD protective packaging prior to leaving the ESD workstation Static shielding bags which have a static dissipative inner layer and a conductive outer lay...

Page 23: ...URE NOTICE ON THE COVER PAGE 23 of 101 Copyright 2012 Eagle Copters All Rights Reserved NOTE The Audio Control Boards have no serviceable parts If an Audio Control Board is found to be broken or defective it must be returned to Eagle Copters for repair or replacement Figure 14 Typical 6 Slot Router Configuration ...

Page 24: ...on requirements Parts List for Figure 14 I N QTY PART NUMBER DESCRIPTION 1 G11182 Rail Guide With Camloc Assembly 1 G11268 Backplane 1 G11426 Shell 1 G11426 1 Case 1 G11426 3 Side Cover a G11426 4 Cover Plate a G11426 8 Wire Guide Cover Panel 1 b G11427 COM1 Direct Board 1 b G11437 Relay Module Board a G11428 Audio Board a G11429 ICS Audio Board a c G12358 Headset Expander a c G11430 Audio Expande...

Page 25: ...tion NOTE Assembly shown is typical in configuration Optionally the quantities and positions for G11428 G11429 G12358 G11426 4 G11426 8 and G11426 10 may change depending on the installers desired configuration requirements G11437 Relay Module may Replace G11427 COM1 Direct Board depending on the installers desired configuration requirements G11430 Audio Expander may be omitted depending on the in...

Page 26: ...ig Port a Quantities and positions for these components may change depending on the installer s desired configuration requirements b Audio systems shall be fitted with either one G11427 COM1 Direct OR G11437 Relay Module c Audio systems shall be fitted with either G11429 ICS Audio Board OR G12358 Headset Expander Boards 4 3 Analog Router Reinstallation a The router may be mounted into a rack such ...

Page 27: ...mbly out of the slots located on the Hat Sections connected to the FS168 Bulkhead as shown in Figure 16 c Remove the Backplate from the Router by removing the 4 10 32 MS24693S272 Flat Head Screws connected to the Router as shown in Figure 16 Note The Hat Section Brackets do not need to be removed on a regular basis for inspection or overhaul The Hat Section Brackets should only be removed if crack...

Page 28: ...ICE ON THE COVER PAGE 28 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 16 AS350 AS355 Digital Router Installation Parts List for Figure 16 I N QTY PART NUMBER DESCRIPTION 1 G13000 P139 HD Router 2 G13005 1 Hat Section 1 G13005 2 Backplate 2 28 MS20470AD4 4 Rivet 3 4 MS24693S272 Screw Flat Head 10 32 x 5 ...

Page 29: ...Bracket Inspection a The Digital Router contains no user serviceable internal components Do not disassemble router or the factory warranty will be voided Return the unit to Eagle Copters for service b Inspect all sheet metal doublers and brackets for cracks or excessive corrosion If any of the parts are cracked or excessively corroded refer to Section 3 1 1 for corrosion limits they must be remove...

Page 30: ...ave been replaced continue to step a a Before installing new Hat Sections assemble with G13005 2 Back Plate to maintain proper spacing Locate G13005 1 Hat Sections over two of the stiffening ribs as shown in Figure 16 Back drill two mounting holes in bulkhead and Cleco in place Remove back plate b For each Hat Section back drill bulkhead and install 14 4 Rivets MS20470AD4 4 as shown in Figure 16 c...

Page 31: ...RT NO INSTRUCTIONS FOR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 31 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 17 Digital Router Connector Layout ...

Page 32: ...onmetallic clamps is addressed by the use of nylon cable ties The part numbers and description of these ties is as follows Cable Tie Selection Chart Thomas Betts Brand Cat No UPC Bod Width in Length in Max Wire Bundle Dia in Military Standard Part No Tensile Strength lbs TY23M 82436 091 3 62 625 MS3367 4 18 TY24M 82447 140 5 50 1 125 MS3367 5 40 TY25M 82457 184 7 31 1 750 MS3367 1 50 c Following t...

Page 33: ...tailed wiring schematic used in the installation of an Audio System with a Digital Router b Each cable configuration and location will vary from installation to installation Refer to notes made during installation to determine exactly where each cable is installed Be sure to carefully document the Radios and Control panels installed and their related connections for future maintenance and troubles...

Page 34: ...EPORT NO INSTRUCTIONS FOR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 34 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 18 Audio System Pilot CoPilot ...

Page 35: ... REPORT NO INSTRUCTIONS FOR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 35 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 19 Audio System Passenger ...

Page 36: ...NO INSTRUCTIONS FOR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 36 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 20 Audio System Router Com1 Direct Hookup ...

Page 37: ...IONS FOR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 37 of 101 Copyright 2012 Eagle Copters All Rights Reserved 6 3 Cable Construction Figure 21 Connector and Wire Parts List Part 1 ...

Page 38: ... NO INSTRUCTIONS FOR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 38 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 22 Connector and Wire Parts List Part 2 ...

Page 39: ...NO INSTRUCTIONS FOR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 39 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 23 Cable Assembly Detail Wire Termination ...

Page 40: ...O INSTRUCTIONS FOR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 40 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 24 Cable Assembly Detail Wire Termination 2 ...

Page 41: ...NO INSTRUCTIONS FOR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 41 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 25 Cable Assembly Detail Wire Preparation ...

Page 42: ...O INSTRUCTIONS FOR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 42 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 26 Cable Assembly Detail Wire Preparation 2 ...

Page 43: ... NO INSTRUCTIONS FOR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 43 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 27 Cable Assembly Detail Crimping Tool ...

Page 44: ... INSTRUCTIONS FOR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 44 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 28 Cable Assembly Detail Contacts and Shield ...

Page 45: ... NO INSTRUCTIONS FOR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 45 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 29 Cable Assembly Detail Inline Splice ...

Page 46: ...STRUCTIONS FOR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 46 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 30 Cable Assembly Detail Amphenol R A SMA Connector ...

Page 47: ...T NO INSTRUCTIONS FOR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 47 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 31 Cable Assembly Detail BNC Coaxial ...

Page 48: ...T NO INSTRUCTIONS FOR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 48 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 32 Cable Assembly Detail BNC Triaxial ...

Page 49: ...R CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 49 of 101 Copyright 2012 Eagle Copters All Rights Reserved FOR ALL D SUB ASSEMBLIES Figure 33 Cable Assembly Detail Spice and Shield Staggering ...

Page 50: ...IRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 50 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 34 Cable Assembly Detail Spice and Shield Staggering Figure 35 Cable Assembly Detail AMP 22395 1 50 OHM ...

Page 51: ...ORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 51 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 36 G12002 Passenger Audio and Keying Cable Figure 37 G12005 COM 1 Direct to Audio Control Interconnect Cable ...

Page 52: ...INESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 52 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 38 G12006 Audio Control J2 to Audio Expander J3 Cable Figure 39 G12007 Audio Expander to Backplane Interconnect Cable ...

Page 53: ...ORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 53 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 40 G12008 Radio to Backplane Interconnect Cable Figure 41 G12009 Bulkhead XLRs to from Audio Backplane Cable ...

Page 54: ...82 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 54 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 42 G12010 Receive Audio to Backplane Cable Figure 43 G12011 Scanner Audio Cable Figure 44 G12012 Inline XLR3F to Audio Backplane Cable ...

Page 55: ...WORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 55 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 45 G12013 Audio to Backplane Cable Figure 46 G12014 Audio Backplane J17 Cable Figure 47 G12015 Audio Cable ...

Page 56: ...NESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 56 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 48 G12016 From Backplane to Bulkhead XLR3M Cable Figure 49 G12017 Audio Cable Figure 50 G12018 Audio Router Power Cable ...

Page 57: ...agle Copters All Rights Reserved 0 5 6 7 8 9 1 6 7 8 9 2 5 7 8 9 3 7 8 9 4 5 6 8 9 5 6 8 9 6 5 8 9 7 8 9 8 5 6 7 9 9 6 7 9 A 5 7 9 B 7 9 C 5 6 9 D 6 9 E 5 9 F NONE ADDRESS OPTIONAL CONNECT THE FOLLOWING PINS TOGETHER FOR GNET ADDRESSING AS SPECIFIED IN SYSTEM REQUIREMENTS Figure 51 G12019 Standard GNET Cable Figure 52 G12020 GNET Non Standard D9F to D9F and D9M Cable ...

Page 58: ...RUCTIONS FOR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 58 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 53 G12021 GNET Non Standard D9F to D9F Power Only Cable ...

Page 59: ...9 5 6 8 9 6 5 8 9 7 8 9 CONNECT THE FOLLOWING PINS TOGETHER FOR GNET ADDRESSING AS SPECIFIED IN SYSTEM REQUIREMENTS ADDRESS OPTIONAL Figure 54 G12022 Non Standard Data Only GNET Cable 8 5 6 7 9 9 6 7 9 A 5 7 9 B 7 9 C 5 6 9 D 6 9 E 5 9 F NONE 0 5 6 7 8 9 1 6 7 8 9 2 5 7 8 9 3 7 8 9 4 5 6 8 9 5 6 8 9 6 5 8 9 7 8 9 CONNECT THE FOLLOWING PINS TOGETHER FOR GNET ADDRESSING AS SPECIFIED IN SYSTEM REQUIR...

Page 60: ...rs All Rights Reserved Figure 56 G12033 Power Cable Figure 57 G12036 Pilot Isolate Cable 0 5 6 7 8 9 1 6 7 8 9 2 5 7 8 9 3 7 8 9 4 5 6 8 9 5 6 8 9 6 5 8 9 7 8 9 8 5 6 7 9 9 6 7 9 A 5 7 9 B 7 9 C 5 6 9 D 6 9 E 5 9 F NONE ADDRESS OPTIONAL CONNECT THE FOLLOWING PINS TOGETHER FOR GNET ADDRESSING AS SPECIFIED IN SYSTEM REQUIREMENTS Figure 58 G12038 Non Standard Male End GNET Cable ...

Page 61: ... GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 61 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 59 G12041 Scanner Power Cable Figure 60 G12046 Antenna Coax Cable Figure 61 G12047 Non Standard Triple D9F Data Only GNET Cable ...

Page 62: ...A182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 62 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 62 G12048 Shielded Cable Figure 63 G12050 TX or ICS Keying Audio Footswitch Figure 64 G12063 Non Standard D9F to D9F and D9M Data Only GNET Cable ...

Page 63: ...ONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 63 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 65 G12064 Non Standard D9F to D9F External Power GNET Cable Figure 66 G12088 Cable ...

Page 64: ... GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 64 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 67 G12092 12V External Jumper Power Cable Figure 68 G12096 FM Radio Pigtail Antenna Cable Figure 69 G12099 Triax Antenna Cable ...

Page 65: ...OR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 65 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 70 G12263 Pilot Copilot Audio Cable Figure 71 G12264 Passenger Audio Cable ...

Page 66: ...NS FOR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 66 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 72 G12265 Audio Router Power Cable Figure 73 G12296 PA Audio Cable ...

Page 67: ...THINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 67 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 74 G12297 Receive Only Audio Cable Figure 75 G12299 Auxiliary In Audio Cable Figure 76 G12306 Coax Antenna Cable ...

Page 68: ...012 Eagle Copters All Rights Reserved 0 5 6 7 8 9 1 6 7 8 9 2 5 7 8 9 3 7 8 9 4 5 6 8 9 5 6 8 9 6 5 8 9 7 8 9 8 5 6 7 9 9 6 7 9 A 5 7 9 B 7 9 C 5 6 9 D 6 9 E 5 9 F NONE ADDRESS OPTIONAL CONNECT THE FOLLOWING PINS TOGETHER FOR GNET ADDRESSING AS SPECIFIED IN SYSTEM REQUIREMENTS Figure 77 G12360 Terminal GNET Cable Figure 78 G12361 Headset Expander to Audio Cable ...

Page 69: ...NUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 69 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 79 G12467 D9M to XLR3F Audio Cable Figure 80 G12468 Dual Auxiliary Audio Input Audio Cable ...

Page 70: ... NO INSTRUCTIONS FOR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 70 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 81 G12475 Rear Passengers Audio Wiring ...

Page 71: ... INSTRUCTIONS FOR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 71 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 82 G12538 1 GNEET Config Port Extension Cable ...

Page 72: ...VER PAGE 72 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 83 G12538 GNET Config Port Assembly Parts List for Figure 83 I N QTY PART NUMBER DESCRIPTION 1 1 G12538 1 GNET Config Port Extension Cable 2 1 G10426 10 Cable Guide Cover Plate 3 3 8493 Bushing Split Black Keystone 4 2 534 7231 Jackscrew Nut Washer Set Mouser ...

Page 73: ...INESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 73 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 84 G12590 MW Expander Out to BrightEye 30 Analog in Audio Cable Figure 85 G12597 Expander J2 to VU Meter Audio Cable ...

Page 74: ...RTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 74 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 86 G12598 BE54 Tone Out to Audio Backplane Audio Cable Figure 87 G12628 VTR to VTR Audio Control J2 Audio Cable ...

Page 75: ...GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 75 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 88 G12737 Non Standard All D9F Ends Data Only Pigtail GNET Cable Figure 89 G12805 MW Audio Expander to BE30 and MWTX Audio Cable ...

Page 76: ...RWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 76 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 90 G12871 Audio System Dual Foot Switch Cable Figure 91 G12910 Bulkhead XLR3F to Inline XLR3M Audio Cable ...

Page 77: ...TINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 77 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 92 G12912 MWTX Audio Monitor Out Audio Cable Figure 93 G12914 Backplane J17 Audio Cable ...

Page 78: ...WORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 78 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 94 G12915 Repeater Audio Control Board Jumper Plug Figure 95 G12999 Dual XLR3F to Link L1050 Encoder Cable ...

Page 79: ...THINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 79 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 96 G13010 Link L2000 Receiver Audio XLR5F to Dual XLR3M Cable Figure 97 G13011 Audio Expander to Dual XLR3M Cable ...

Page 80: ...RT NO INSTRUCTIONS FOR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 80 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 98 Notes for Digital Router Wiring ...

Page 81: ... INSTRUCTIONS FOR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 81 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 99 Digital Audio System Plug Wiring Map P1 P2 ...

Page 82: ...NSTRUCTIONS FOR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 82 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 100 Digital Audio System Plug Wiring Map P3 P4 P5 ...

Page 83: ...INSTRUCTIONS FOR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 83 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 101 Digital Audio System Router J1 Connections ...

Page 84: ...INSTRUCTIONS FOR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 84 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 102 Digital Audio System Router J2 Connections ...

Page 85: ...INSTRUCTIONS FOR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 85 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 103 Digital Audio System Router J3 Connections ...

Page 86: ...INSTRUCTIONS FOR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 86 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 104 Digital Audio System Router J4 Connections ...

Page 87: ...O INSTRUCTIONS FOR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 87 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 105 Single Board Router Wiring Map P2 P4 P5 ...

Page 88: ... NO INSTRUCTIONS FOR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 88 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 106 Single Board Router J2 Connections ...

Page 89: ... NO INSTRUCTIONS FOR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 89 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 107 Single Board Router J4 Connections ...

Page 90: ...INSTRUCTIONS FOR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 90 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 108 Digital Audio System Router J5 Connections ...

Page 91: ...O INSTRUCTIONS FOR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 91 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 109 Digital Audio System GNET Interconnects ...

Page 92: ...PORT NO INSTRUCTIONS FOR CONTINUED AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 92 of 101 Copyright 2012 Eagle Copters All Rights Reserved Figure 110 G13115 Control Head Wiring ...

Page 93: ...n ammeter Amprobe Instrument model number ACDC 600A or equivalent c Perform the branch circuit load analysis test by powering up all equipment that is intended to be operated at the same time on the branch circuit that the audio system is connected to Additionally key the three highest power communication transmitters at the same time if possible while the current measurements are being taken d Me...

Page 94: ...ng power to the system Incorrect wiring may cause damage to the units b Connect headset adapter cables headsets and switches Apply power to audio system radios and related accessories Activate ICS and confirm proper operation Place PILOT ISOLATE NORMAL switch in PILOT ISOLATE position Key transmit switch and confirm proper operation of COM1 If a Co Pilot COM2 Isolate switch is installed repeat thi...

Page 95: ...12 Eagle Copters All Rights Reserved 7 3 Final Inspection Perform final inspection of installation confirming a There are no chaffing issues b There are no mechanical interference issues c Security of fasteners d Removal of all tools e Chips shavings and other debris are removed f Proper reassembly of aircraft g Aircraft is airworthy prior to returning to service ...

Page 96: ...AIRWORTHINESS GA182 ICA182 2 Rev A 10 15 12 SEE NON DISCLOSURE NOTICE ON THE COVER PAGE 96 of 101 Copyright 2012 Eagle Copters All Rights Reserved Section 8 0 Weight and Balance Refer to helicopter equipment list for updated weight and balance information ...

Page 97: ...EW G12032 J5 J4 J3 J2 J1 J1 J2 J1 J2 J3 J4 J8 J7 J6 J5 J9 J10 J11 J12 J16 J15 J14 J13 J2 J1 G11428 G11427 BACKPLANE a b AUXILARY SWITCH PANEL REAR VIEW c J2 J1 J2 J1 Figure 111 Auxiliary Switch Panel Wiring CO PILOT CONTROL PANEL REAR VIEW G12263 CO PILOT HEADSET GROUP SEE G12305 G12019 a b a b J2 J1 J1 J2 J3 J4 J8 J7 J6 J5 J9 J10 J11 J12 J16 J15 J14 J13 G11428 J5 J4 J2 J2 J3 J1 J2 J1 J1 BACKPLANE...

Page 98: ...L PANEL REAR VIEW G12264 PASSENGER 1 HEADSET GROUP G12019 J1 J2 J3 J4 J6 J5 PASSENGER 6 HEADSET GROUP G12264 G12358 b a b a a b J2 J1 J2 G11428 ICS SWITCH HEADSET JACK XMIT SWITCH ICS SWITCH XMIT SWITCH HEADSET JACK Figure 113 Passenger Audio Wiring G12008 G12008 G11427 J4 J5 J3 J1 J2 BACKPLANE a b a b OPTIONAL OPTIONAL J1 J2 J3 J4 J8 J7 J6 J5 J9 J10 J11 J12 J16 J15 J14 J13 J2 J2 J1 J1 Figure 114 ...

Page 99: ... Rights Reserved REPEATER CONTROL PANEL REAR VIEW G12032 a b J2 J1 J1 J2 J3 J4 J8 J7 J6 J5 J9 J10 J11 J12 J16 J15 J14 J13 G11428 J5 J4 J2 J2 J3 J1 J2 J1 J1 BACKPLANE J2 J1 c VCR AUDIO INPUT ON OFF VCR RECORD ON OFF CUSTOMER EQUIPMENT CONTROLLED BY AUDIO SYSTEM SWITCHES NIGHTSUN TRANSFER USER DEFINED G12347 AUXILIARY CONTROL MODULE TYPICAL Figure 115 Auxiliary Control Module Optional ...

Page 100: ...right 2012 Eagle Copters All Rights Reserved AVIONICS GROUND POWER 12 28 VDC G12018 BACKPLANE J1 J27 J28 J29 J17 J5 J9 J13 J2 J6 J10 J14 J3 J7 J11 J15 J4 J8 J12 J16 AIRCRAFT LIGHTING DIMMER G12088 J2 J1 OPTIONAL G12266 DIMMER INTERFACE J3 CIRCUIT BREAKER OR FUSE G2538 GNET CONFIG PORT OPTIONAL Figure 116 Aircraft Power Supply and Lighting Dimmer Connection ...

Page 101: ...gle Copters All Rights Reserved J1 J2 PILOT CONTROL PANEL REAR VIEW G12019 PILOT ISOLATE SWITCH PILOT HEADSET GROUP SEE G12305 G12036 G12263 J5 J4 J3 J2 J1 J1 J2 J1 J2 J3 J4 J8 J7 J6 J5 J9 J10 J11 J12 J16 J15 J14 J13 J2 J1 G12005 G12007 G11428 G11427 BACKPLANE a b a a a a b b b b XMIT SW ON CYCLIC HEADSET JACK ICS SW ON CYCLIC Figure 117 Pilot Control Panel Connection ...

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Eagle P139-HD, Instructions For Continued Airworthiness

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