E-T-A EM12D-TMB Series Instruction Manual Download Page 6 | Manualshive

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3.1 Design of the entire system

EM12D-
TMB-xxx

X81

X82

0V

LINE + 1

Modbus

RTU

Modbus RTU

EM12D-TMB

CPU

DC24V

REX12D-
TA2-100

DC24V

REX12D-
TA2-100

2A

2A

4A

4A

DC24V

REX12D-
TA2-100

6A

6A

COM

COM

COM

CPU

HMI

HMI

fig. 1: System overview

The Modbus controller EM12D-TMB is the centre of the

ControlPlex

®

system. It collects all information of

the REX12D electronic circuit protectors and forwards it to the superordinate Modbus server and thus to the
superordinate control unit.

The Modbus interface to the superimposed control unit is realised with a 3-wire cable. It allows connection
of the

ControlPlex

®

system to the Modbus server, thus enabling display and analysis of the individual

measuring values as well as diagnosis and control of the individual electronic circuit protectors. The user has
unrestricted access to the safety-relevant functions in the event of a system disruption. Any occurring failures
will be detected quickly and can be remedied without delay. The

ControlPlex

®

system effectively reduces

system downtimes and significantly increases the productivity.

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Summary of Contents for EM12D-TMB Series

Page 1: ...Instruction manual Controller EM12D TMB ...

Page 2: ...ommunication connector socket X81 X82 8 5 Operating modes of the device EM12D TMB 9 5 1 Operating mode system start 9 5 2 Operating mode critical failure 9 5 3 Operating mode non critical failure 9 5 4 Operating mode independent operation 10 5 5 Operating mode faultless operation 10 5 6 Operating mode bootloader 10 5 7 Signalling of the various operating modes 10 5 8 Signalling of operating condit...

Page 3: ...els via PLCLock in the EM12D supply module 25 8 3 10 Device type of EM12D supply module 25 8 3 11 Serial number EM12D 26 8 3 12 Hardware version EM12D 26 8 3 13 Softwareversion EM12D 26 8 3 14 Application Specific Tag EM12D 27 8 3 15 Current rating REX12D 27 8 3 16 Limit value load current REX12D 27 8 3 17 Channel diagnosis REX12D 28 8 3 18 Error memory REX12D 29 8 3 19 Trip counter REX12D 29 8 3 ...

Page 4: ...ble based on their training and experience to realise arising problems when handling the product and to avoid related hazards These persons have to ensure that the use of the product described here meets the safety requirements as well as the requirements of the presently valid directives standards and laws 2 3 Use The product is part of a continuous enhancement process Therefore there might be de...

Page 5: ...r Part of the information is the permanent transmission of status indication regarding each individual circuit protector In addition the present load current of the circuit breaker and the load voltage are transmitted to the superordinate control unit A parameterisable limit value allows creation of a warning threshold which advises the user of changing system conditions The new generation of elec...

Page 6: ...hus to the superordinate control unit The Modbus interface to the superimposed control unit is realised with a 3 wire cable It allows connection of the ControlPlex system to the Modbus server thus enabling display and analysis of the individual measuring values as well as diagnosis and control of the individual electronic circuit protectors The user has unrestricted access to the safety relevant f...

Page 7: ...A B G N D Entrance Module EM12D TMB 000 DC24V 40A Modbus RTU LED CE CM view X Modbus RTU X81 X82 COM interface RS485 communication A communication B communication GND 0 V DC LINE DC 3 pole plus view X snap on socket for rail mounting EN 60715 35x7 5 G E R M A N Y x10 x1 Baudrate Bus Address parity E T A D 90518 Altdorf Made in Germany xxxx xxx x fig 3 status indicators and terminals EM12D light em...

Page 8: ...rrent of the supply module is 40A Using a supply voltage outside the indicated operating range can cause malfunctions or destruction of the device 4 3 1 Connector sockets for the Modbus RTU communication connector socket X81 X82 These connector sockets serve for connection of the Modbus controller EM12D TMB with the superordinate control unit This connection is a one to one wiring 1 communication ...

Page 9: ...t implemented programme memory tests and self test routines During this time a communication via the interfaces is not possible 5 2 Operating mode critical failure If a failure is detected during the self test routines the Modbus controller will change into operating mode critical failure In the event of a critical failure the device will also change into this operating mode This operating mode ca...

Page 10: ...of the circuit protector is frozen FREEZE or all circuit protectors are switched off UNFREEZE Should the connection between the Modbus controller and the superordinate control unit be restored after a previous interruption the operating mode independent operation will be quitted 5 5 Operating mode Faultless operation If there is neither a critical nor a non critical failure and if there is a conne...

Page 11: ...Internal cycle times The cycle time via the ELBus is 530ms During the aforementioned period the status and the load current of each circuit protector is cyclically transmitted to Controller EM12D TMB fig 9 Cycle times of the system 6 2 Hot swap of circuit protectors The electronic circuit protector REX12D can at any time be mounted side by side with a supply module or an existing system By closing...

Page 12: ...4A 4A DC24V REX12D TA2 100 2A 2A COM COM COM DC24V REX12D TA2 100 2A 2A DC24V REX12D TA2 100 4A 4A COM COM X81 X82 0V LINE 1 Modbus RTU X81 X82 0V LINE 1 Modbus RTU EM12D TMB xxx fig 10 ControlPlex Controller Model fitted with 8x 2 channeled REX12D TA2 xx results in 16 channels DC24V REX12D TA2 100 DC24V REX12D TA2 100 4A 4A 2A DC24V REX12D TA2 100 4A 4A COM COM COM DC24V REX12D TA2 100 DC24V REX1...

Page 13: ...protector has to be removed and the supply voltage has to be switched off and on again 7 2 Physical interface The physical interface used is RS485 Protocol used is the Modbus RTU protocol It is unsusceptible to EMC disturbances and allows artless implementation of the bus communication 7 3 Setting the communication parameters The parameters for the communication to the Modbus server are realised b...

Page 14: ...e fig 14 Display of communication speed The left DIP switch fixes the parity The switching status is defined as follows Position 1 Position 0 fig 15 Switching status of the DIP switches In our example the DIP switch is set to position 1 and the parity bit is set to none The DIP switches 2 3 4 define the communication speed Stoppbit For Stoppbit are two fix defined ...

Page 15: ...voltage F3 47016 2 byte read 100 load voltage F16 47101 2 byte read 100 load current F1 47102 2 byte read 100 load current F2 47103 2 byte read 100 load current F3 47116 2 byte read 100 load voltage F16 47200 3 2 byte status controller 47201 3 1 byte read status F1 47202 3 1 byte read status F2 47203 3 1 byte read status F3 47216 3 1 byte read status F16 47301 6 16 2 byte write control F1 47302 6 ...

Page 16: ...6012 3 read software version x minor x 46013 3 read software version x x build 460 14 29 16 3 read write application specific tag 40101 6 3 read write current rating F1 40201 6 3 read write current rating F2 40301 6 3 read write current rating F3 41601 6 3 read write current rating F16 40102 6 3 read write limit value load current F1 40202 6 3 read write limit value load current F2 40302 6 3 read ...

Page 17: ...reason F1 40213 3 read trip reason F2 40313 3 read trip reason F3 41613 3 read trip reason F16 40116 3 read 100 Ø load voltage F1 40216 3 read 100 Ø load voltage F2 40316 3 read 100 Ø load voltage F3 41616 3 read 100 Ø load voltage F16 40117 3 read 100 max load voltage F1 40217 3 read 100 max load voltage F2 40317 3 read 100 max load voltage F3 41617 3 read 100 max load voltage F16 40118 3 read 10...

Page 18: ...16 40121 3 read 100 min load current F1 40221 3 read 100 min load current F2 40321 3 read 100 min load current F3 41621 3 read 100 min load current F16 40122 3 read device type F1 40222 3 read device type F2 40322 3 read device type F3 41622 3 read device type F16 40123 3 read hardware version F1 40223 3 read hardware version F2 40323 3 read hardware version F3 41623 3 read hardware version F16 40...

Page 19: ... version built F3 41626 3 read software version built F16 40127 3 read serial number F1 40128 3 read 40227 3 read serial number F2 40228 3 read 40327 3 read serial number F3 40328 3 read 41627 3 read serial number F16 41628 3 read 40129 6 write action command F1 40229 6 write action command F2 40329 6 write action command F3 41629 6 write action command F16 45000 6 3 read write history memory chan...

Page 20: ...8 load voltage circuit protector 8 3 2 Load current circuit protector Register 47101 47116 for channel 1 16 only readable functional code 3 Load current is determined for each electronic circuit protector and transmitted cyclically to the interface module value range 0 65535 equals 0 0 655 35 A data length 1 word The load current is made available as a standardised 16 bit value with a solution of ...

Page 21: ... readable functional code 3 Status for each electronic circuit protector is cyclically transmitted to the interface module Individual status information is shown in the following table value range 0 65535 data length 1 word Word bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 description 128 64 32 16 8 4 2 1 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 load output ON OFF 0 1 short circuit 0 1 overload 0 ...

Page 22: ...0 1 reserve 0 1 Word bit 15 bit 14 bit 13 bit 12 bit 11 bit 10 bit 9 bit 8 description 32768 16384 8192 4096 2048 1024 512 256 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 reserve 0 1 reserve 0 1 reserve 0 1 reserve 0 1 reserve 0 1 reserve 0 1 reserve 0 1 reserve 0 1 status not set 0 status set 1 fig 22 Controlling the circuit protectors 8 3 6 System commands EM12D Register 46001 writable functional code...

Page 23: ... 0 bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 description 128 64 32 16 8 4 2 1 TN_SysNoConfig 0 1 TN_SysConfigMismatch 0 1 0 1 0 1 TN_SysQueueFull 0 1 0 1 0 1 TN_ELBusDown 0 1 byte 1 bit 15 bit 14 bit 13 bit 12 bit 11 bit 10 bit 9 bit 8 description 32768 16384 8192 4096 2048 1024 512 256 0 1 TN_SysWatchdogReset 0 1 TN_SysHardwareError 0 1 TN_SysBrownout volt age dip 0 1 0 1 0 1 0 1 0 1 fig 23...

Page 24: ...4 bit 13 bit 12 bit 11 bit 10 bit 9 bit 8 description 32768 16384 8192 4096 2048 1024 512 256 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 fig 24 Configuration data of the EM12D intelligent supply module Behaviour in the event of communication disruption Bit 1 unfreeze 0 all load outputs channels of the circuit protectors are switched off and the EM12D TMB changes into the operating mode independent operation ...

Page 25: ... 12 bit 11 bit 10 bit 9 bit 8 description 32768 16384 8192 4096 2048 1024 512 256 PLCLock channel 9 0 1 PLCLock channel 10 0 1 PLCLock channel 11 0 1 PLCLock channel 12 0 1 PLCLock channel 13 0 1 PLCLock channel 14 0 1 PLCLock channel 15 0 1 PLCLock channel 16 0 1 fig 25 Configure controllability of the channels via PLCLock in the EM12D supply module Setting the bit means that the channel cannot b...

Page 26: ...4194304 2097152 1048576 value 0 1 0 1 0 1 0 1 byte 4 HIGH bit 27 bit 26 bit 25 bit 24 description 134217728 67108864 33554432 16777216 value 0 1 0 1 0 1 0 1 byte 4 HIGH bit 31 bit 30 bit 29 bit 28 description 2147483648 1073741824 536870912 268435456 value 0 1 0 1 0 1 0 1 fig 26 Serial number EM12D 8 3 12 Hardware version EM12D Register 46010 readable functional code 3 This register holds informat...

Page 27: ... functional codes 3 and 6 The parameter returns the current rating of the channel in Amp depending on the device type This value is both readable and writable value range 1 10 integer default value 1 data length 1 word 8 3 16 Limit value load current REX12D Register 4 01 16 02 for channel 1 16 readable writable functional codes 3 and 6 The parameter determines at how many percent of the rated curr...

Page 28: ...outside of the valid range 1 0 0 1 0 0 0 0 Reserve 1 0 0 1 0 0 0 1 Channel locked The channel was locked out by actuating the integral momentary switch and cannot be switched on by the IO link master 1 0 0 1 0 0 1 0 Low voltage detected The operating voltage is below the safe range 1 0 0 1 0 0 1 1 Reserve 1 0 0 1 0 1 0 0 Device tripped A reset command has to be sent 1 0 0 1 1 0 0 0 No error 0 0 0 ...

Page 29: ...nter REX12D Register 4 01 16 12 for channel 1 16 readable functional code 3 The number of all trippings occurred up to now are stored in this parameter Each trip operation of the circuit protector is stored and added Thus the service personnel has an exact overview of the number of trip operations 8 3 20 Trip reason REX12D Register 4 01 16 13 for channel 1 16 readable functional code 3 The paramet...

Page 30: ... resolution of 10 mV Example measuring value operating voltage 2512 real measuring value 25 12 Volt 8 3 22 Maximum voltage REX12D Register 4 01 16 17 for channel 1 16 readable functional code 3 Contains the highest measured voltage of the channel since the last reset value range 0 65535 equals 0 0 655 35 V data length 1 word byte LOW bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 description 128 ...

Page 31: ...oltage 2512 real measuring value 25 12 Volt 8 3 24 Current average REX12D Register 4 01 16 19 for channel 1 16 readable functional code 3 Contains the current average of the channel since the last reset value range 0 65535 equals 0 0 655 35 V data length 1 word byte LOW bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 description 128 64 32 16 8 4 2 1 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 byte HIGH ...

Page 32: ...6 readable functional code 3 Contains the lowest current value of the channel since the last reset value range 0 65535 equals 0 0 655 35 A data length 1 word byte LOW bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 description 128 64 32 16 8 4 2 1 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 byte HIGH bit 15 bit 14 bit 13 bit 12 bit 11 bit 10 bit 9 bit 8 description 32768 16384 8192 4096 2048 1024 512 25...

Page 33: ...error Hardware version not available 65535 data length 1 word byte LOW bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 description 128 64 32 16 8 4 2 1 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 byte HIGH bit 15 bit 14 bit 13 bit 12 bit 11 bit 10 bit 9 bit 8 description 32768 16384 8192 4096 2048 1024 512 256 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 fig 38 Device information channel hardware version 8 3 2...

Page 34: ...bit 13 bit 12 bit 11 bit 10 bit 9 bit 8 description 32768 16384 8192 4096 2048 1024 512 256 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 byte 3 bit 19 bit 18 bit 17 bit 16 description 524288 262144 131072 65536 value 0 1 0 1 0 1 0 1 byte 3 bit 23 bit 22 bit 21 bit 20 description 8388608 4194304 2097152 1048576 value 0 1 0 1 0 1 0 1 byte 4 HIGH bit 27 bit 26 bit 25 bit 24 description 134217728 67108864 33...

Page 35: ...d character byte 1 bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 description 128 64 32 16 8 4 2 1 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 reset error memory 115 0 1 1 1 0 0 1 1 reset trip counter 116 0 1 1 1 0 1 0 0 reset minimum statistics 117 0 1 1 1 0 1 0 1 reset maximum statistics 118 0 1 1 1 0 1 1 0 reset medium value statistics 119 0 1 1 1 0 1 1 1 reset all statistical values 120 0 1 1 1 1 0...

Page 36: ... current circuit protector 20 fig 20 Status of interface module 21 fig 21 Status of circuit protector 21 fig 22 Controlling the circuit protectors 22 fig 23 Diagnostic information of the intelligent interface module EM12D 23 fig 24 Configuration data of the EM12D intelligent supply module 24 fig 25 Controllability of the channels configure PLCLock of EM12D supply module 25 fig 26 Serial number EM1...

Page 37: ...37 ...

Page 38: ...RF GERMANY Phone 49 9187 10 0 Fax 09187 10 397 E Mail info e t a de www e t a de Bedienungsanleitung Instruction manual B_CP_EM12D TMB xxx_e_140218 Bestell Nr Ref number Y31274802 Index b Issue 11 2018 Alle Rechte vorbehalten All rights reserved http www e t a de QR1033 ...

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