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4

3.1  Design of the entire system

The CPC20 bus controller is the centre 
piece of the 

ControlPlex

®

 system. It allows 

consistent communication between the 
ESX60D electronic circuit protectors and 
the superordinate control level, connected 
HMIs and even into the Cloud.  

The PROFINET interface to the 
superordinate control unit  is implemented 
as two RJ45 connectors. It allows 
connection of the required control unit with 
the 

ControlPlex

®

 system, This enables 

display, analysis as well as diagnosis of the 
individual measuring values. In addition, it 
allows control of the individual electronic 
circuit protectors. An additional Ethernet 
interface enables direct access of the 
integral web server of the bus controller. 
Service staff can thus directly access the 

system on site. Moreover, access via the 
connected infrastructure of the company 
is enables and thus global access. OPC 
UA* and MQTT* allow transmission of all 
measuring values and status information 
e.g. to a superordinate cloud application, 
independently of the control system. 

Revised measuring values of all electronic 
circuit protectors are also forwarded to 
the automation system. This enables the 
user to have unrestricted access to the 
safety-relevant functions even in the event 
of an interruption. Any occurring failures 
will be detected quickly and can be 
remedied without delay. The 

ControlPlex

®

 

system effectively reduces system 
downtimes and significantly increases 
the productivity.

16 power distribution modules with up to 
16 2-channel ESX60D electronic circuit 
protectors can be directly connected to 
the CPC20  bus controller. This number 
can be doubled with the transfer module. 
Thus the bus controller operates up to 64 
channels. This is done in a cycle time of 
520 ms. 

fig. 1: System overview

* under preparation. Can be retrofitted via firmware 

update when available.

M

M

CPU

CPU

HMI

HMI

ERP

MES

Central computer

Online services

Remote 
maintenance

Summary of Contents for ControlPlex CPC20

Page 1: ...User Manual ControlPlex CPC20PN Controller...

Page 2: ...rsonnel This user manual must exclusively be used by qualified personnel who are able based on their training and experience to realise arising problems when handling the product and to avoid related...

Page 3: ...dating one double channel electronic circuit protector In the end the user has max 32 channels for his protection system When using a transfer module the number of channels can even be doubled once mo...

Page 4: ...global access OPC UA and MQTT allow transmission of all measuring values and status information e g to a superordinate cloud application independently of the control system Revised measuring values of...

Page 5: ...dule 3 4 Dimensions 18plus AM03 connection module 3 5 Dimensions 18plus TM03 transfer module fig 4 Dimensions of 18plus AM03 connection module fig 5 Dimensions of 18plus TM03 transfer module 7 5 105 1...

Page 6: ...ons of 18plus AM03 connection module fitted with ESX60D fig 7 Status indication and terminals CPC20 XD1 supply LED US1 LED BF LED SF X3 USB service interface X2 extension interface X1 Ethernet interfa...

Page 7: ...d X1 and the 0V of X41 3 7 2 Connector for the additional ELBus X2 Direct connection with 18plus no wiring required X52COM 2 Connection for the second power distribution system 18plus Cable length max...

Page 8: ...d LED colour description US1 green Normal duty SF or BF possible orange The breaker is in the start up phase red blinking Firmware update is presently carried out BF orange The breaker is in the start...

Page 9: ...9 4 Mounting and installation 4 1 Mounting of the system The preferred mounting position of the ControlPlex system is horizontal fig 10 Installation drawing...

Page 10: ...troller with 18plus TM03 transfer module for extension of the number of circuit protec tors to be connected to 32 devices The connection between CPC20 and the 18plus TM03 has to be realised manually P...

Page 11: ...meterisation of the electronic circuit protectors because all required data sets are saved within the CPC20 By means of the web server the electronic circuit protectors their status and parameters can...

Page 12: ...measuring values for the load current and the output voltage of the electronic circuit protector or to only send the circuit protector status to the superordinate control unit The choice between the...

Page 13: ...the entire scope of measuring data status information parameterisation options an d control function of the CPC20 bus controller The parameterisation of the interface is described separately 6 4 1 1 D...

Page 14: ...side by side with the CPC20 are configured at slot 2 The 18plus AM03 connection modules connected to the 18plus TM03 transfer module are configured at slot 3 The power distribution system ControlPlex...

Page 15: ...iguration The module type is not directly checked i e if 4 x AM03 modules are plugged in during the project planning stage but eventually 8 x 18plus modules are connected this configuration will boot...

Page 16: ...mber HARDWARE_REVISION 2 bytes I M0 revision index SOFTWARE_REVISION 4 bytes I M0 firmware version REVISION_COUNTER 2 bytes I M0 revision counter PROFILE_ID 2 bytes I M0 profile ID 0000h PROFILE_SPECI...

Page 17: ...4 command buffer overflow bit 5 reserve bit 6 reserve Bit7 no communication with at least one PWR board Bit8 reserve Bit9 CPC temporary error Bit10 CPC hardware error Bit11 reserve Bit12 reserve Bit13...

Page 18: ...control circuit protector fig 18 Control channel 8 3 Submodule measuring values Depending on the number of 18plus AM03 connection modules used one 18plus AM03 connection module equals two channels fo...

Page 19: ...of 10 mV is made available Example for calculation of the measuring value Value 2512 100 25 12 Volt byte type range description Load voltage 0 HighByte 1 LowByte Int A standardised 16 bit value with a...

Page 20: ...1 00 1 W Action commands for all channels and the CPC20 see chapter 9 1 3 9 Non cyclical data Non cyclical PROFINET services allow exchange of more data with the CPC20 controller and the circuit prot...

Page 21: ...l see chapter 9 2 4 05 2 3 01 32 1 W action commands for a channel see chapter 9 2 5 06 2 3 01 32 22 R diagnosis data of a channel see chapter 9 2 6 07 2 3 01 32 200 R bar chart measuring values 0 199...

Page 22: ...ersion 2 HighByte 3 LowByte Int 0 65535 holds the hardware version of the installed product assembly order no internal 4 HwHb 5 HwLB 6 LwHB 7 LwLB Dint 0 4294967295 holds the assembly order no of the...

Page 23: ...hannel 1 16 5 HighByte 6 LowByte Word 0xFFFF Each bit represents a channel bit 0 channel 1 bit1 channel 2 If the bit is set this means that the channel is not switched on or off via the control unit o...

Page 24: ...meters to factory settings 212 switch off load output 216 reset load output 200 reset trip counter 220 reset statistics mean value Other values will not be accepted fig 27 System commands CPC 9 1 3 Sy...

Page 25: ...5 Here it is determined after which period of time in the overload range the load output shall be disconnected The range is from 50 ms up to 10 000 ms It is calculated with the factor 50 Example for 3...

Page 26: ...of the installed product assembly order no internal 4 HwHb 5 HwLB 6 LwHB 7 LwLB Dint 0 4294967295 holds the assembly order no of the installed product production facilities number 8 HwHb 9 HwLB 10 LwH...

Page 27: ...ar chart available bit 2 new current rating available bit 3 channel off via momentary switch switch bit 4 reserve bit 5 reserve bit 6 reserve bit 7 device error detected True means the status is activ...

Page 28: ...1 50 Ampere max load current 13 HighByte 14 LowByte Int Contains the highest measured current of the channel since the last reset A standardised 16 bit value with a resolution of 10 mA is made availab...

Page 29: ...to be read with the four indices They are read with COM 1 2 channel 1 32 and index 7 10 Measuring values 1 200 are picked up with index 7 the measuring values 201 400 with index 8 the measuring values...

Page 30: ...g 16 Diagnostic data 17 Fig 17 Status channel 18 Fig 18 Control channel 18 Fig 19 Load current channel 18 Fig 20 Load voltage channel 19 Fig 21 Total current 19 Fig 22 Index structure 20 Fig 23 Set up...

Page 31: ...31 Notes...

Page 32: ...0518 Altdorf GERMANY Phone 49 9187 10 0 Fax 49 9187 10 397 E Mail info e t a de www e t a de Bedienungsanleitung Instruction manual CPC20PN ENG Bestell Nr Ref number Y31271502 Index Issue 09 2019 Alle...

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