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5  Operating modes of the CPC20 bus controller

5.1  Operating mode: Start-up mode

The CPC20 bus controller is initialised by applying the supply 
voltage. The device will carry out implemented programme 
memory tests and self test routines. During this time a 
communication via the interfaces is not possible.

5.2  Operating mode: System error mode

If a failure is detected during the self test routines, the bus 
controller will change into operating mode System Error. This 
operating mode can only be discontinued by way of re-starting 
the device and it prevents the data exchange via the interfaces. 
If the bus controller is in this operating mode, it is unable to 
control the electronic circuit protectors and these will stay in the 
stand-alone mode (overcurrent protection). 

5.3  Operating mode: Configuration error 

mode

If there are no valid or invalid configuration data available in 
the bus controller, it will change into this operating mode. This 
operating mode only allows non-cyclical data exchange. Cyclical 
data exchange is prevented. Leave this operating mode upon 
receipt of the correct slot parameters and configuration data.

5.4  Operating mode: stand-alone mode

In normal duty there is a connection between the bus controller 
and the superordinate control unit. Thus the control of the 
electronic circuit protectors and the change of their  parameters 
is executed by the superordinate control unit. Should the 
communication between both participants fail, this has no 
influence on the protective function of the circuit protectors. In 
this case the CPC20 bus controller  will automatically adopt the 
control and parameterisation of the electronic circuit protectors, 
because all required data sets are saved within the CPC20. By 
means of the web server, the electronic circuit protectors, their 
status and parameters can be accessed via the Ethernet interface 

interface. It is thus possible to change e.g. parameter data of 
the various electronic circuit protectors. If the failure on the 
communication level is remedied, this operating mode will be left 
and the superordinate control unit will take over control again as 
master. If during this time a parameter was changed while there 
was no communication, this will be signalled to the superordinate 
control unit. In this case the user can correspondingly define the 
control behaviour and it can be programmed in the programmable 
control unit. This allows the user to select a reaction meeting his 
requirements.

5.5  Operating mode: Slave mode 

In this operating mode the CPC20 is involved in a PROFINET 
system. Communication to the CPC20 bus controller works 
faultlessly and the controller can be addressed and controlled 
by the superordinate control unit. 
The behaviour of the bus controller with simultaneous use of 
a field bus interface and of the web server or the USB service 
and maintenance interface can be determined by means of the 
configuration of the device in the superordinate control unit. It can 
be pre-selected there that Ethernet and/or the USB service and 
maintenance interface are granted either only reader access or 
reader and editor access. In the event of editor access, changes 
of the parameterisation of the electronic circuit protectors can be 
carried out in parallel to the field bus system. These parameter 
changes will then be advised to the superordinate control system 
and can be adopted by it or also overwritten. The user can select 
the behaviour accordingly.

Summary of Contents for ControlPlex CPC20

Page 1: ...User Manual ControlPlex CPC20PN Controller...

Page 2: ...rsonnel This user manual must exclusively be used by qualified personnel who are able based on their training and experience to realise arising problems when handling the product and to avoid related...

Page 3: ...dating one double channel electronic circuit protector In the end the user has max 32 channels for his protection system When using a transfer module the number of channels can even be doubled once mo...

Page 4: ...global access OPC UA and MQTT allow transmission of all measuring values and status information e g to a superordinate cloud application independently of the control system Revised measuring values of...

Page 5: ...dule 3 4 Dimensions 18plus AM03 connection module 3 5 Dimensions 18plus TM03 transfer module fig 4 Dimensions of 18plus AM03 connection module fig 5 Dimensions of 18plus TM03 transfer module 7 5 105 1...

Page 6: ...ons of 18plus AM03 connection module fitted with ESX60D fig 7 Status indication and terminals CPC20 XD1 supply LED US1 LED BF LED SF X3 USB service interface X2 extension interface X1 Ethernet interfa...

Page 7: ...d X1 and the 0V of X41 3 7 2 Connector for the additional ELBus X2 Direct connection with 18plus no wiring required X52COM 2 Connection for the second power distribution system 18plus Cable length max...

Page 8: ...d LED colour description US1 green Normal duty SF or BF possible orange The breaker is in the start up phase red blinking Firmware update is presently carried out BF orange The breaker is in the start...

Page 9: ...9 4 Mounting and installation 4 1 Mounting of the system The preferred mounting position of the ControlPlex system is horizontal fig 10 Installation drawing...

Page 10: ...troller with 18plus TM03 transfer module for extension of the number of circuit protec tors to be connected to 32 devices The connection between CPC20 and the 18plus TM03 has to be realised manually P...

Page 11: ...meterisation of the electronic circuit protectors because all required data sets are saved within the CPC20 By means of the web server the electronic circuit protectors their status and parameters can...

Page 12: ...measuring values for the load current and the output voltage of the electronic circuit protector or to only send the circuit protector status to the superordinate control unit The choice between the...

Page 13: ...the entire scope of measuring data status information parameterisation options an d control function of the CPC20 bus controller The parameterisation of the interface is described separately 6 4 1 1 D...

Page 14: ...side by side with the CPC20 are configured at slot 2 The 18plus AM03 connection modules connected to the 18plus TM03 transfer module are configured at slot 3 The power distribution system ControlPlex...

Page 15: ...iguration The module type is not directly checked i e if 4 x AM03 modules are plugged in during the project planning stage but eventually 8 x 18plus modules are connected this configuration will boot...

Page 16: ...mber HARDWARE_REVISION 2 bytes I M0 revision index SOFTWARE_REVISION 4 bytes I M0 firmware version REVISION_COUNTER 2 bytes I M0 revision counter PROFILE_ID 2 bytes I M0 profile ID 0000h PROFILE_SPECI...

Page 17: ...4 command buffer overflow bit 5 reserve bit 6 reserve Bit7 no communication with at least one PWR board Bit8 reserve Bit9 CPC temporary error Bit10 CPC hardware error Bit11 reserve Bit12 reserve Bit13...

Page 18: ...control circuit protector fig 18 Control channel 8 3 Submodule measuring values Depending on the number of 18plus AM03 connection modules used one 18plus AM03 connection module equals two channels fo...

Page 19: ...of 10 mV is made available Example for calculation of the measuring value Value 2512 100 25 12 Volt byte type range description Load voltage 0 HighByte 1 LowByte Int A standardised 16 bit value with a...

Page 20: ...1 00 1 W Action commands for all channels and the CPC20 see chapter 9 1 3 9 Non cyclical data Non cyclical PROFINET services allow exchange of more data with the CPC20 controller and the circuit prot...

Page 21: ...l see chapter 9 2 4 05 2 3 01 32 1 W action commands for a channel see chapter 9 2 5 06 2 3 01 32 22 R diagnosis data of a channel see chapter 9 2 6 07 2 3 01 32 200 R bar chart measuring values 0 199...

Page 22: ...ersion 2 HighByte 3 LowByte Int 0 65535 holds the hardware version of the installed product assembly order no internal 4 HwHb 5 HwLB 6 LwHB 7 LwLB Dint 0 4294967295 holds the assembly order no of the...

Page 23: ...hannel 1 16 5 HighByte 6 LowByte Word 0xFFFF Each bit represents a channel bit 0 channel 1 bit1 channel 2 If the bit is set this means that the channel is not switched on or off via the control unit o...

Page 24: ...meters to factory settings 212 switch off load output 216 reset load output 200 reset trip counter 220 reset statistics mean value Other values will not be accepted fig 27 System commands CPC 9 1 3 Sy...

Page 25: ...5 Here it is determined after which period of time in the overload range the load output shall be disconnected The range is from 50 ms up to 10 000 ms It is calculated with the factor 50 Example for 3...

Page 26: ...of the installed product assembly order no internal 4 HwHb 5 HwLB 6 LwHB 7 LwLB Dint 0 4294967295 holds the assembly order no of the installed product production facilities number 8 HwHb 9 HwLB 10 LwH...

Page 27: ...ar chart available bit 2 new current rating available bit 3 channel off via momentary switch switch bit 4 reserve bit 5 reserve bit 6 reserve bit 7 device error detected True means the status is activ...

Page 28: ...1 50 Ampere max load current 13 HighByte 14 LowByte Int Contains the highest measured current of the channel since the last reset A standardised 16 bit value with a resolution of 10 mA is made availab...

Page 29: ...to be read with the four indices They are read with COM 1 2 channel 1 32 and index 7 10 Measuring values 1 200 are picked up with index 7 the measuring values 201 400 with index 8 the measuring values...

Page 30: ...g 16 Diagnostic data 17 Fig 17 Status channel 18 Fig 18 Control channel 18 Fig 19 Load current channel 18 Fig 20 Load voltage channel 19 Fig 21 Total current 19 Fig 22 Index structure 20 Fig 23 Set up...

Page 31: ...31 Notes...

Page 32: ...0518 Altdorf GERMANY Phone 49 9187 10 0 Fax 49 9187 10 397 E Mail info e t a de www e t a de Bedienungsanleitung Instruction manual CPC20PN ENG Bestell Nr Ref number Y31271502 Index Issue 09 2019 Alle...

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