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3  General description

The customers' demands for a constant 
quality of the produced goods, while at 
the same time increasing the quantities, 
pose great challenges to the mechanical 
and plant engineering industry. At the 
same time, globalisation is creating 
worldwide value flows and production 
chains. Machines and plants that had still 
been regionally organised just a few years 
ago are now networked worldwide. These 
developments extend the requirements 
of machine and plant control as well as 
of the installed components. An ever 
growing number of measuring data need 
to be recorded, analysed, evaluated and 
saved. This increases the transparency 
of the manufacturing process and thus 
system availability. 

The DC 24 V power distribution is also 
affected by this development. The 
control voltage supplies all essential 
components of the machine or system. 
These include, besides programmable 
control units, for example actuators and 
sensors. Therefore, the control voltage 
has a special importance in the entire 
production process. Its availability and 
stability is crucial for system availability 
and quality of the produced goods. The 
REX system is equal to the task. It consists 
of electronic circuit protectors which are 
connected with each other via an integral 
connector arm without requiring additional 
components. Power supply is via the 
EM12 supply module which can supply 
the circuit protectors with max. 40 A. The 
new CPC12 bus controller additionally 
allows access to all system-relevant data 

of the superordinate control systems. This 
can be via the the PROFINET interface as 
well as via an additional Ethernet interface.

The CPC12 connects the circuit 
protectors with the superordinate control 
unit. Its internal 

ELBus

®

 interface realises 

the connection with the REX intelligent 
circuit protectors

1

. The CPC12 allows 

entire access on all required parameters 
of the electronic circuit protectors, their 
control unit and the visualisation of the 
device data. 

This is made available at the field bus 
interface for the superordinate control 
unit and also at the third RJ45 interface 
for further connection. Thus the system 
offers a fully parameterisable protection of 
the DC 24 V circuits and ensures selective 
overcurrent protection of sensors and 
actuators, decentralised peripheral 
sub-assemblies etc. and there supply 
lines.

1

  To simplify presentation and explanation, the naming of intelligent circuit breakers is limited to the system designation REX. This 

designation includes the REX12D and REX22D circuit breakers. 

Summary of Contents for ControlPlex CPC12 T Series

Page 1: ...User Manual ControlPlex Controller CPC12PN...

Page 2: ...4 LED status indication 9 4 Mounting and installation 9 4 1 Mounting of the system 9 5 Operating modes of the CPC12 bus controller 10 5 1 Operating mode Start up mode 10 5 2 Operating mode System erro...

Page 3: ...PC12 controller 19 9 1 1 Device information CPC12 controller 19 9 1 2 Configuration data CPC12 controller 20 9 1 3 Action commands CPC12 controller 20 9 1 4 Dynamic information CPC12 controller 21 9 2...

Page 4: ...Qualified personnel This user manual must exclusively be used by qualified personnel who are able based on their training and experience to realise arising problems when handling the product and to av...

Page 5: ...sk It consists of electronic circuit protectors which are connected with each other via an integral connector arm without requiring additional components Power supply is via the EM12 supply module whi...

Page 6: ...of all measuring values and status information independently of the control system e g to a superordinate cloud application Revised measuring values of all electronic circuit protectors are also forw...

Page 7: ...5 98 5 92 snap on socket for rail EN 60715 35x7 5 not included Ensure space for plugs and cables Label e g from Phoenix Contact ZBF 21 connector arm X1 Ethernet interface XF1 PROFINET interface XF2 PR...

Page 8: ...C12 bus controller is guaranteed via the supply module and the related connector arm The use of the line terminals is optional 3 3 2 PROFINET interfaces with integral switch connection sleeve XF1 XF2...

Page 9: ...No connected device or bus error n a orange blinking n a n a PROFINET device localisation n a n a n a red blinking Operating mode Indication of operating mode Link available green No link available of...

Page 10: ...of the various electronic circuit protectors After connection is built up to ion level is remedied this operating mode will be left and the control unit will take over control again as master If durin...

Page 11: ...ed with the available parameters for address slot Transmission of the parameters will be without interruption of the cyclical data exchange between the CPC and the electronic circuit protector 6 3 Abo...

Page 12: ...aximum number of circuit protectors can be configured This configuration will influence the length of the cyclical data The power distribution system ControlPlex uses the following PROFINET model Bus...

Page 13: ...1 total current of all connected channels This module is firmly assigned SubSlot 2 Status control bytes and measuring values of the circuit protectors In this subslot you can configure the number of...

Page 14: ...M0 serial number HARDWARE_REVISION 2 bytes I M0 revision index SOFTWARE_REVISION 4 bytes I M0 firmware version REVISION_COUNTER 2 bytes I M0 PROFILE_ID 2 bytes I M0 profile ID 0000h PROFILE_TYP 2 byte...

Page 15: ...rs in sub slot 2 8 2 1 Submodule total current The sub module total current supplies a standardised 16 bit value with the calculated total current of all circuit protectors in a slot 2 byte input data...

Page 16: ...e status is active Load current channel 1 1 HighByte 2 LowByte UInt16 0 65535 A standardised 16 bit value with a resolution of 10 mA is made available Example for calculation of the measuring value va...

Page 17: ...sequence circuit protector 1 channel 1 1 status address 0 load current address 1 2 load voltage address 3 4 circuit protector 1 channel 1 2 status address 5 load current address 6 7 load voltage addre...

Page 18: ...ndex digit description Channel no on ELBus Decimal numbers 103 and 102 Number of channel to be queried Valid value range 01 32 Parameter index Decimal numbers 101 and 100 The parameter index defines t...

Page 19: ...slot 1 channel 0 and parameter index 2 All device information with possible conditions are described in the following table byte type range description Circuit breaker p n 0 HighByte 1 LowByte UInt16...

Page 20: ...nds disable ELBus 1 on CPC channel 1 16 1 HighByte 2 LowByte UInt16 0 65535 Each bit represents a channel bit 0 channel 1 bit1 channel 2 If the bit is set this means that the channel cannot be switche...

Page 21: ...nds for the CPC12 shall reset the following data Parameters rated current 10 A limit value load current 80 of each channel PLC lock bit of each channel default True i e Channel not controllable by PLC...

Page 22: ...rmines at which percentage of the current rating of a channel the limit value is exceeded Exceedance is signalled with a bit in the status channel of the cyclical data The range is from 50 to 100 The...

Page 23: ...TB1 101 CL2 36970 REX12D TA2 101 CL2 37130 REX22D TD2 100 CL2 37162 REX22D TD2 100 37129 REX22D TD1 100 37161 REX22D TA1 100 37134 REX22D TE2 100 37166 REX22D TE2 100 CL2 37194 REX22D TD2 101 CL2 372...

Page 24: ...e for the channel The device type always influences a circuit protector i e both possible channels 36873 REX12D TA1 100 36874 REX12D TA2 100 36878 REX12D TE2 100 36910 REX12D TE2 100 CL2 36905 REX12D...

Page 25: ...C lock bit of each channel default True i e channel not controllable by PLC configured device types default REX12D TA1 0x9009 36873 the statistical values min 655 35 A V max 0 A V avg 0 A V of the cha...

Page 26: ...Load voltage 5 HighByte 6 LowByte UInt16 0 65535 Contains the highest measured voltage of the channel since the last reset A standardised 16 bit value with a resolution of 10 mV is made available Exam...

Page 27: ...0 65535 Holds the supply voltage actuator voltage of the channel A standardised 16 bit value with a resolution of 10 mV is made available Example for calculation of the measuring value value 2512 100...

Page 28: ...fig 12 Input data circuit protector 16 fig 13 Output data circuit protector 17 fig 14 Set up of PROFINET index 18 fig 15 Division of parameter index CPC12 18 fig 16 Division of parameter index channel...

Page 29: ...29...

Page 30: ...f GERMANY Phone 49 9187 10 0 Fax 49 9187 10 397 E mail info e t a de www e t a de Bedienungsanleitung Instruction manual BA_CPC12PN_Y31348202_ENG_081220 Bestell Nr Ref number Y31348202 Index b Issue 0...

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