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E.L.B. F-350, Operating Manual, Page: 8 / 48

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E.L.B. F-350 Operating Manual Download Page 8

 

 

8

 

 

 

 

Before making any other electrical connection, link up the protective earth 
terminal and a protective earth conductor. 

 

Before switching on, ensure that the operating voltages of the control unit 
and the digital/proportional controller correspond to mains voltage. 

 
 

Ensure that only fuses of the specified type and the appropriate current 
rating are used as replacements. Jumpering or bypassing of fuses or back-up 
fuses is inadmissible on principle. 

 

 

Whenever you open covers or remove parts- except if this is easily possible 
by hand  - it is possible  that electrically live parts may be exposed. Even 
terminal components may be electrically live. 

 

The units comply with the state of the art and must only be connected to 
systems which have been approved for this purpose by E.L.B. Ex-Geräte 
Bachmann GmbH. 

 

It is prohibited for the operator or his staff to open the units. This may only be 
done by specifically authorized personnel of E.L.B. Ex-Geräte Bachmann 
GmbH.  

E.L.B. Ex-Geräte Bachmann GmbH is not liable for any subsequent damage. 

                           

Modifications and conversions to the units are not permissible and will cause 
the Ex protection and the guarantee to become void. 

E.L.B. Ex-Geräte Bachmann GmbH is not liable for any subsequent damage. 

 

The operating voltage of the units shall only lie within the limits specified in 
the technical documentation under Technical Data. 

E.L.B. Ex-Geräte Bachmann GmbH in not liable for any susequent damage.  

 

The technical data specified for the hazardous area comply with the values 
certified in the European EEx approval. The user bears the sole responsibility 
of examining the equipment with regard to ist suitability for the intended 
application and environmental conditions. 

E.L.B.Ex-Geräte Bachmann GmbH accepts no liability for any lack of 
suitability. 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for F-350

Page 1: ...Operating Manual System F 350 Documentation F 350 Version 2 99 04 2005 Sigrist Doku 10204E Ver 3 ...

Page 2: ... EN 60079 2 2004 EN 60954 1 1996 EN 50018 2000 EN 60079 7 2004 EN 50020 1994 EN 60079 18 2004 including amendments A quality management system according to ISO 9001 and ATEX 94 9 is established since 1998 and will be periodly supervised from a notified body TÜV CE 0032 Managing Director E L B Ex Geräte Bachmann GmbH Co KG Postanschrift An der Hartbrücke 8 64625 Bensheim Telefon 06251 637 36 Fax 06...

Page 3: ...of the Controller during Malfunctions 15 3 4 1 Faults during the Flushing Process 15 3 4 2 Faults during Normal Operation 16 3 5 Faults and Troubleshooting 17 4 Use for the Intended Purpose 22 4 1 Transportation and Storage 22 4 2 Authorized Persons 22 4 3 Cleaning and Maintenance 22 4 3 1 Safety Precautions 23 4 3 2 Cleaning and Maintenance Work 23 4 3 3 Cleaning and Maintenance Intervals 23 4 3 ...

Page 4: ...echnical Data of the Digital Controller F 220 2B 40 7 2 Connection of the Digital Controller F 220 2B 41 8 Decommissioning 42 8 1 Dismantling the Components 42 8 2 Disposal and Recycling 42 9 Glossary 43 9 1 User Classes AK 43 9 2 ATEX 43 9 3 ElexV 12 96 43 9 4 Explosion Protection 44 9 5 ExVO 12 96 New Ordinance on Explosion Protection 44 9 6 Equipment Groups for Hazardous Areas 44 9 7 Equipment ...

Page 5: ...th cases the enclosure should have at least IP 65 protection 1 3 1 Operation with Compensation for Leakage Losses Is this mode after an initial purging which removes the potentially explosive gas mixture of the surrounding atmosphere from the enclosure has been performed a sufficient flow of compressed air or inert gas is introduced to compensate for the leakage of the enclosure and to maintain a ...

Page 6: ...ocessing ensure that the safety level AK4 is met smallest system worldwide for new possibilties realizing Ex p protection in ex areas Robust and wear proof sensor engineering Robust acid and oil resistant GRP enclosure also suitable for applications in the offshore sector Clear text display with choice of language in 3 lines with 12 characters each Innovative and intuitive Wheel Shuttles user guid...

Page 7: ...inances and provisions concerned with explosion protection VDE 0160 VDE 0165 or EN 60079 14 EN 50014 50039 as well as the Accident Prevention UVV Before setting the units to work read the technical documentation carefully The latest version of the t echnical documentation or the corresponding technical supplements is valid in each case Installation maintenance and cleaning of the units must only b...

Page 8: ...hmann GmbH It is prohibited for the operator or his staff to open the units This may only be done by specifically authorized personnel of E L B Ex Geräte Bachmann GmbH E L B Ex Geräte Bachmann GmbH is not liable for any subsequent damage Modifications and conversions to the units are not permissible and will cause the Ex protection and the guarantee to become void E L B Ex Geräte Bachmann GmbH is ...

Page 9: ...be free of any hazardous materials acids alkalis solutions potentially explosive gas mixtures etc b All units and or systems sent to E L B must be treated so that they do not contain any dangerous fluids or other hazardous materials For this reason in the case of units or systems which have come into contact with hazardous working materials see the Ordinance on Hazardous Materials GefStoffV these ...

Page 10: ...The controller itself monitors and regulates the overpressure in the enclosure while the digital proportional controller doses the air quantity needed to achieve the pressurized apparatus Fig 1 Schematic diagram As options you can also expand the F 350 system with the following components an external lockable switch F 480 an external operating unit F 411 a switching amplifier F 420 for contact loa...

Page 11: ... the internal pressure of the EEx p enclosure with regard to the surrounding atmosphere during normal operation 1 In three lines of 12 characters each the digital display shows the enclosure s internal pressure during normal operation and the remaining purge time in minutes and seconds in combination with the flow rate during the initial purge process During normal operation you can call up furthe...

Page 12: ...t the operating voltage of Control unit and purge valve are equal to the voltage you want to connect The operating voltage of the units shall only lie within the limits specified in the technical documentation under Technical Data E L B Ex Geräte Bachmann GmbH is not liable for any subsequent damage Immediately after the compressed air supply is opened and the main voltage is applied the internal ...

Page 13: ... General function T1 T1 When the mains voltage and the compressed air supply are applied the functional test self check begins followed by the purge process of the EEx p enclosure with a quantity fo air corresponding to at least five times the enclosure volume T2 The purge process has ended The specified internal enclosure pressure see Chapter 5 Parametrizing the Controller here 2 mbar is attained...

Page 14: ...lows the excessive internal pressure to drop The valve closes again when the internal enclosure pressure has again attained normal values factory setting 3 5 mbar Fig 4 Normal operation T1 The purge process has ended The specified internal enclosure pressure see Chapter 5 Parametrizing the Controller here 2 mbar is attained The units inside the EEx p enclosure are activated T2 Normal operation beg...

Page 15: ...ess is aborted if the mains voltage fails for longer than 2 s the internal enclosure pressure falls below the set MIN value factory setting 0 8 mbar the internal enclosure pressure rises above the set MAX value factory setting 15 0 mbar the volume flowrate of compressed air or i nert gas falls below the set minimum flowrate value pressure difference between switchpoint of purge start and the facto...

Page 16: ...ated T2 Normal operation begins The internal enclosure pressure see Chapter 5 Parametrizing the Controller factory setting 2 mbar is regulated to the setpoint value T3 The internal enclosure pressure drops If the pressure value falls below the Switchpoint of Minimum Pressure see 5 Parametrizing the Controller factory setting 0 9 mbar in relation to the external pressure the units located inside th...

Page 17: ...Fault number Explanation Remedy 01 Checksum error EPROM defective Report the fault to the manufacturer s service department 02 Remote control is defective Exchange the remote control 03 EEprom fault EEprom is defective Values of the same variable differ in all three Eeproms Report the fault to the manufacturer s service department 04 A D converter DSS1 is defective Conversion not in the value rang...

Page 18: ...ressure is below MIN value Internal enclosure pressure not sufficient after purge Pressure drops off Seal off enclosure and internal installations possibly readjust leakage air nozzle Air quantity is not sufficient for successful purge Cross section of inlet for compressed air inert gas is too small Increase the diameter of the air supple hose Pressure regulator incorrectly set e g 2 0 bar static ...

Page 19: ...gas is too small Increase the diameter of the air supply hose Recalibrate to 1 bar inlet pressure Double the purge time Normal operation does not begin after successful purge process Display for enclosure pressure is shown for approx 4 s and then switches off Pressure is below MIN value Internal enclosure pressure is insufficient after purge Pressure drops off Seal off enclosure and internal insta...

Page 20: ...l connections Unit switches off automatically during normal operation Unit switches off sporadically followed by a new purge start Internal enclosure pressure too near the limit Readjust leakage air nozzle Inlet pressure of the system fails briefly possibly through activation of a large consumer Increase the inlet pressure at the pressure regulator up to 3 5 bar maximum Automatic switching off of ...

Page 21: ...logged Open or clean the air outlet opening of the control unit Display of enclosure pressure does not disappear 4 s after pressure drop e g through opening of enclosure door Switchpoint of Minimum Pressure is incorrectly set Readjust the limit value Lockable switch for EEx bypass has been activated Turn lockable switch to off position ...

Page 22: ...al Data shall apply 4 2 Authorized Persons Only persons specially trained for the purpose are authorized to handle the EEx p controller F 350 they must be familiar with the unit and must be aware of the applicable ordinances and provisions for explosion protection as well as the relevant accident prevention regulations The user can familiarize himself with the unit through training at the manufact...

Page 23: ...familiar with the units All that might be necessary is to clean the sight glass of the monitoring unit F 351 mounted externally on the enclosure or the operating unit F 411 which may be connected if the sight glass is very dirty Use only mild soap solutions or similar mild detergents Maintenance work on the system and on all components belonging to the system must only be performed by personnel wh...

Page 24: ...p Control Unit F 351 T V 02 ATEX 1801 Ü DC IN OUT Fig 7 Front cover panel of the controller 5 0 Menus 5 0 1 Factory Settings If you want to reset all values to the factory settings please follow this procedure 1 Separate the controller from the mains 2 Switch the Wheel Shuttle to the one o clock position one step clockwise from the position shown in figure 7 3 Keep the INFO button pressed then con...

Page 25: ...automatically The following figure shows the menu functions in detail only visible with connected remote unit F 411 enclosure pressure xx x mbar OK INFO purge volume xxx ltr function relay K1 xxxxxxxxxx switchpoint min pressure x xx mbar switchpoint overpressure x xx mbar min purge volume x xx ltr s temperature xx C funct ON OFF switch F 411 on off MENU after 10 s after 10 s after 10 s after 10 s ...

Page 26: ...ng Bypass fault Bypass input data input data preset pulsed preset purging two position pulsed enter password 5112 function bypass ON OFF function bypass ON OFF Back to factory settings presets turn to 1 o clock switch off power supply keep pressed switch on power supply wait for display message Loading factory settings in Bearbeitung Language English German Enter purge volume Temperature control F...

Page 27: ...tting is 200 ltr The display now shows the saved value Confirm the displayed value by pressing OK again Turn the Wheel Shuttle clockwise or counterclockwise to continue the parametrization 5 3 Enter Switchpoint min Pressure Select in the display using OK The min pressure range is from 0 8 mbar to 25 mbar and can be adjusted in steps of 0 05 mbar by turning the Wheel Shuttle If you press OK while t...

Page 28: ...isplay using OK The minimum volume flow range is from 0 1 to 99 9 litres sec and can be adjusted in steps of 0 1 liters sec by turning the Wheel Shuttle If you press OK while turning the Wheel Shuttle the step size is 1 ltr s Save the selected value by pressing OK Factory presetting is 0 3 ltr s Turn the Wheel Shuttle clockwise or counterclockwise to continue the parametrization 5 6 Display Contra...

Page 29: ...lay is constantly closed during low pressure and alternates with a frequency of 2 Hz while the controller is bypassed Electrical isolation setting Isolation The relay is normally closed and opens in case of fault System fault setting System fault quiescent current principle The relay is normally closed and opens in case of a system fault In such a case the following is shown in the display XX is t...

Page 30: ...e factory setting of pulsed by turning the Wheel Shuttle The values two point for use with the digital controllers F 220 2 and F 220 2B and pulsed for use with the digital controller F 220 3 are available Confirm the selected type of pressure regulation with OK Turn the Wheel Shuttle clockwise or counter clockwise to continue the parametrization 5 11 Function Bypass Select in the display using OK ...

Page 31: ...at any unit casings can be purgeed properly Furthermore ensure that the electrical units are de energized if there is any loss of pressure This includes the isolation of any data lines 6 2 Installation It is permissible to mount the EEx p system F 350 on or in any casing which is suitable for applications with overpressure but at least IP 54 The wall thickness of the casing should not exceed 4 mm ...

Page 32: ... system F 350 Remote unit F 411 Lockable bypass switch F 480 Switching amplifier F 417 418 419 Outlet valve F 250 30 External pressure sensor F 470 External temperature sensor F 460 Dirt rain protection cap Options Additional units for system F 350 Installation kind of flow measurement Mode __l Mode selection Ask service to change mode 32 ...

Page 33: ..._ Liter Switchpoint MIN pressure Value ____ mbar Switchpoint overpressure Value ____ mbar Enter min volume flow Value _____ l sec Display contrast Function _____ function of relay K1 Function _______ Pressure regulation Function _______ Parametrization according to Menu diagram End of purge time observe display Purge valve closes Enabling contacts activated Purge time ended System is ready Setting...

Page 34: ...r Switchpoint overpressure Value ____ mbar Enter min volume flow Value _____ l sec Display contrast Function _____ function of relay K1 Function _______ Pressure regulation Function _______ Parametrization according to Menu diagram End of purge time observe display Settings 2 Purge valve closes Enabling contacts activated Purge time ended System is ready 34 ...

Page 35: ...sition is possible but ensure that the display is easy to read Fig 9 Dimensions of the controller F 351 Fig 9a Drilling plan to mount controller on cabinet 1 Cover F 351 2 Mounting screws 4x M5x20 3 F 351 housing 4 Sealing 33 7 x 2 2 mm 5 Sealing 33 7 x 3 5 mm 6 Inlet screw with hole 1 Fig 10 Mounting of F 351 6 5 80 0 30 0 25 0 90 0 0 5 42 0 air inlet screw R1 23 0 51 0 82 0 104 0 120 0 144 0 106...

Page 36: ...with regard to its suitability for the intended application and environmental conditions E L B Bachmann GmbH Ex Geräte Bachmann GmbH accepts no liability for this Mains voltage 230 V AC 8 5 10 48 62 Hz Optional 24 115 VAC 10 250 5 15 VAC 12 24 V DC Current consumption 35 mA at 230 250 V AC 60 mA at 115 V AC 300 mA at 24 V AC 200 mA at 12 24 V DC Contact circuit 10 s to 99 mins on delay Contact loa...

Page 37: ...ion Ambient temperature during operation 30 C bis 60 C without condensation Enclosure material GRP epoxy resin black Dimensions mm height of enclosure 122 width of enclosure 120 depth of enclosure approx 94 5 protrusion of air outlet 40 protrusion of cable glands approx 35 protrusion of connection for external units approx 1 5 protrusion of connection with plug 22 diameter of air outlet 40 cable g...

Page 38: ... connection example external alarm light EEx p release valve type 2 _ _ alarm light L1 function of K1 fault flash N PE F 351 K1 1 2 3 4 5 6 7 8 9 10 F 351 K1 1 2 3 4 5 6 7 8 9 10 Ensure that only fuses of the specified type and appropriate current rating are used as replacements Jumpering or bypassing of fuses or back up fuses are inadmissible on principle Important ...

Page 39: ... diagram Fig 13 Adjustment of the leakage compensation nozzle 6 2 21 Technical Data of the Pressure Regulator Dimensions mm length 82 width 63 height 112 135 hole drilled in enclosure 17 Connector pressure supply internal thread G Connectable pressure 0 5 25 0 bar Extraction pressure 0 0 6 0 bar Flowrate 1 bar 490 l min Weight 0 5 kg 39 Number of turns leakage nozzle 5 0 4 5 4 0 3 5 3 0 2 5 2 0 1 ...

Page 40: ... Dimensioned drawing of the digital controller F 220 2B Mains voltage 230 V AC 10 universal current Optional 12 24 115 V universal current Current consumption 30 mA at 230 V back up fuse 0 08 A 60 mA at 115 V back up fuse 0 125 A 300 mA at 24 V back up fuse 0 63 A 600 mA at 12 V back up fuse 1 0 A Ambient temperature during storage transport 40 C bis 60 C without condensation Ambient temperature d...

Page 41: ... 2B Ensure that only fuses of the specified type and the appropriate current rating are used as replacements Jumpering or bypassing of fuses or back up fuses is inadmissible on principle Fig 30 Circuit diagram of the digital controller F 220 2B 41 ...

Page 42: ...lly live parts may be exposed Even terminal components may be electrically live 8 1 Dismantling the Components Before commencing any work on the system or in the enclosure switch off the supplies to the system and all units located in the enclosure and secure them against renewed powering up Remove the units mounted on and in the EEx p enclosure only with the voltage switched off and if possible o...

Page 43: ...rotection systems These are aimed at protecting the employees ATEX 100a also known as the EC Ex Protection Directive regulates for the whole of Europe the manufacture of equipment and protective systems intended for use in potentially explosive atmospheres Safety devices controlling devices and regulating devices intended for use outside potentially explosive atmospheres but required for or contri...

Page 44: ...orce In this so called article ordinance article 1 contains the Ordinance on the Bringing onto the Market of Equipment and Protective Systems for Potentially Explosive Areas Ordinance on Explosion Protection ExVo With this ordinance the Directive 94 9 EC of the European Parliament and the Council of 23 March 1994 on the approximation of the laws of the Member States concerning equipment and protec...

Page 45: ...equipment Zone 1 Zone 21 formerly Zone 11 Categorie 3 normal degree of safety Equipment for use in areas zones in which an explosive gas atmosphere can be expected not to occur at all Sofern eine explosionsfähige If an explosive gas atmosphere does occur then only with low probability and for a short period only For normal operation equipment of category 3 provides an adequate degree of safety Zon...

Page 46: ...ced Plastic Glass fibre reinforced plastic is used in manufacturing the enclosure of the control unit It has a surface conductivity of less than 109 Ω 9 10 Ingress Protection IP Code The IP Code DIN EN 60529 1992 describes the protection an enclosure affords against external influences The code consists of the letters IP and two digits The first digit indicates the protection against solid substan...

Page 47: ... 60529 1991 Protection against 0 0 No protection 1 1 Impact 0 225 J 2 2 Impact 0 375 J 3 3 Impact 0 5 J 4 Not defined 5 4 Impact 2 0 J 6 Not defined 7 5 Impact 6 0 J 8 Not defined 9 6 Impact 20 J The IP Codes have their approximate equivalents this is not a 1 1 correspondence in the NEMA codes commonly used in the USA and Canada IP NEMA 23 30 1 30 31 2 32 3R 55 12 64 3 65 12K and 13 66 4 and 4X 67...

Page 48: ...r and against water during occasional temporary submersion at a limited depth No damage from external formation of ice on the enclosure inside or outside 6P Against ingress of dust and hose directed water and against water during occasional temporary submersion at a limited depth No damage from external formation of ice on the enclosure inside or outside 7 Against potentially explosive atmospheres...

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