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VR-CM50 CONSOLE SYSTEM

INSTALLATION GUIDE

Second Printing
February 1996
Supersedes 004-3039-274 May 1995

Summary of Contents for VR-CM50

Page 1: ...VR CM50 CONSOLE SYSTEM INSTALLATION GUIDE Second Printing February 1996 Supersedes 004 3039 274 May 1995 ...

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Page 3: ...lies with Part 15 of the FCC rules Operation is subject to the condition that this device does not cause harmful interference In addition changes or modification to this equipment not expressly approved by E F Johnson could void the user s authority to operate this equipment FCC rules 47CFR Part 15 19 DO NOT allow the antenna to come close to or touch the eyes face or any exposed body parts while ...

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Page 5: ...TER SYSTEM CONNECTIONS 2 12 2 12 LOGGING RECORDER CONNECTIONS 2 12 2 13 PRINTER INSTALLATION 2 13 2 14 MODEM INSTALLATION 2 13 2 15 CONNECTION TO AUXILIARY CONTROL FUNCTIONS Standard Cabinet 2 13 2 16 CONNECTION TO AUXILIARY CONTROL FUNCTIONS 14 Card Central Cabinet 2 15 2 17 PA SYSTEM FEED 2 16 2 18 CONNECTIONS TO AC POWER 2 16 3 CABINETRY ASSEMBLY FOR CRT CONSOLE SYSTEMS 3 1 INTRODUCTION 3 1 3 2...

Page 6: ...ons TDV OP406 407 409 5 4 5 9 INSTALL SECOND VOLUME CONTROL KNOB 5 4 5 10 SET UP AND OPERATION OF THE HEADSET JACK 5 5 5 11 CONNECTING A TELEPHONE INSTRUMENT TO THE TELCO INTERFACE 5 5 6 EQUIPMENT CHECK OUT AND ADJUSTMENTS 6 1 INITIAL POWER UP AND CHECK OUT 6 1 6 2 CPP ADJUSTMENTS 6 2 6 3 CONSOLE ADJUSTMENTS 6 2 6 4 ALIGN THE CRT TOUCHSCREEN WITH THE PC COMPUTER 6 3 6 5 AFTER SYSTEM CHECK OUT 6 4 ...

Page 7: ...3 9 3 17 INSTALLING TINNERMAN CLIPS 3 9 3 18 CRT MONITOR SHELF 3 10 4 1 PC AND UPS SLIDE TRAY ASSEMBLY 4 1 4 2 CIP POWER SUPPLY 4 2 4 3 CIP TRAY WITH MICROPHONE 4 3 5 1 CPU AND UPS POWER CONNECTIONS 5 1 5 2 CIP POWER SUPPLY LINE TERM BOARD A1709230 5 2 5 3 TOUCHSCREEN INSTALLATION 5 3 5 4 CABLE CONNECTION TO CIP PS 5 3 5 5 HEADSET JACK 5 4 5 6 CIP BOARD 5 4 5 7 CONNECTOR HEADSET 5 5 5 8 TELCO CONN...

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Page 9: ...equirement of certain OEM vendors that equipment returned for repair must be shipped in its original carton This specificallyapplies to the Moni tor PC and UPS units for CRT based consoles You are strongly advised to save at least one shipping car ton for each of these devices in the event a return for repair is needed You as the consignee are responsible for filing any claims for loss or damage E...

Page 10: ...1 Phillips Screwdriver 2 Phillips Screwdriver 7 16 Open End Wrench 3 8 Nut Driver 3 16 Ball Point Driver 3 8 Square Drive 3 16 Hex Bit If you are installing cabinetry the tools required for those assemblies are listed in Section 3 3 16 Hex Key 3 8 Square Drive 7 16 Socket 3 8 Drive Ratchet Wrench Wire Strippers Carpenter s Level Hand Terminal Crimp Tool Champ Tool Figure 1 1 HARDWARE INCLUDED FOR ...

Page 11: ...mity to other electrical lines that can induce interference the use of a Remote Interface Adapter RIA is required 6 In placement of the cabinet the front door of the enclosure must be readily accessible for service 7 A connection to an outside telephone line is required for diagnostic modem access If a dedicated modem line cannot be provided an administrative line or a phone patch line can be used...

Page 12: ...CENTRAL PROCESSOR PACKAGE INSTALLATION 2 2 February 1996 Part No 004 3039 274 Figure 2 1 REAR VIEW JOINING TWO CPU CABINETS ...

Page 13: ...re if the cables are marked with GREEN dots see Figure 2 2 In some cases it may be necessary to connect I O ribbon cables or intercabinet mute wiring Instruc tions for these details are unique to each system and will be found in a document titled Installation Notes at the front of the Customer Data Section in in Vol ume 1 of the VR CM50 Console Service Manual 2 3 1 CABLE ROUTING 60 CPP cabinets ar...

Page 14: ...how the Surge Arrestor Boxes would appear on a typical panel board complete with the common copper ground bracket assembly 2 4 2 WALL OR PANEL BOARD INSTALLATION Use 1 4 diameter screws not furnished to attach the surge arrestor boxes and the common ground bracket assembly to the wall Wall mount key holes see Figure 2 3 are provided on the surge arres tor boxes If the wall is of masonry constructi...

Page 15: ...mage to system compo nents in the event of lightning or power surges and injury to personnel in extreme cases The VR CM50 uses a STAR GROUNDING SYS TEM below in which each console is individually bonded to a common point at the CPP using a 6 insulated wire Connectivity instructions with exploded views are continued on the following pages I M P O R T A N T Ground the system before connecting any ra...

Page 16: ... bracket assembly to the ground lug on each console position A ground lug and hardware has been furnished with the cable kit for each console 2 6 GROUNDING INSTALLATION 1 Lug Connect a 6 THHN bare ground wire to the TOP RIGHT first copper lug on the common ground bracket assembly to all RTL kits make this by taking a length of the 6 THHN wire and stripping it If multiple surge arrestor boxes are u...

Page 17: ...one I O panel each panel is numbered The I O panels are hinged to allow easy access to the rear of the card cages In routing the I O cables all wiring should be dressed from the hinge side of the panel Fourteen card CPPs have a single I O panel as shown in Fig 2 9 This panel is at the lower left side of the cabinet as viewed from the rear This panel is fixed in position no rear access is required ...

Page 18: ...e is more than one connector I O panel a report will be pro vided for each panel An illustration of the I O Connector Panel Assignments report is shown in SAMPLE 1 below Separate reports for RTL I O Lines are shown as SAMPLES 2 3 and 4 A sample Auxiliary Con trol Relay Assignments report is shown as SAMPLE 5 These can be found on the following pages A separate report is provided for each I O Con n...

Page 19: ...CENTRAL PROCESSOR PACKAGE INSTALLATION 2 9 February 1996 Part No 004 3039 274 Figure 2 8 RTL I O PANEL ASSIGNMENTS Figure 2 9 VOTING COMPARATOR DISPLAY CONTROL MODULE ...

Page 20: ...CENTRAL PROCESSOR PACKAGE INSTALLATION 2 10 February 1996 Part No 004 3039 274 Figure 2 10 LOGGING RECORDER Figure 2 11 AUXILIARY CONTROL RELAY ASSIGNMENTS ...

Page 21: ...e telephone cable to connect the surge arrestor block to an RTL demarcation point punch block following the standard color code assignment shown in Table 2 3 Since not all installations use all pairs present on the surge arres tor block some installers prefer to use individual 24 gauge solid twisted pair cross connect wires rather than a 25 pair cable Dress the cable or wire pairs using standard t...

Page 22: ...tion Guide P N 700901 ECL A for spe cific voter shelf connection details 2 12 LOGGING RECORDER CONNECTIONS Mixed Tx Rx audio for each individual channel is provided for connection to a logging recorder The logging recorder output is a 600W balanced line at a level of 10 dBm On tone controlled channels the transmit audio will be stripped of guard tone 2175 hz and function tones On DC controlled cha...

Page 23: ... cabinets P8 on 26 cabinets The printer has been programmed and tested prior to shipment Refer to the printer instruction manual should problems be encountered 2 14 MODEM INSTALLATION This system is equipped with a modem to allow remote diagnostics and programming via a dial up phone line The modem has been properly configured for 2400 baud operation and tested at the factory prior to shipment Do ...

Page 24: ...dication and B inputs control the right or on indication Inputs must be a logic ground which can sink approximately 20 ma Use extreme caution in wiring the auxiliary func tions The application of AC line voltage to an A or B input terminal will cause serious damage to the pro cessor circuitry Each auxiliary output is a 4PDT relay having a contact rating of 5 amperes at 120 VAC If higher voltages o...

Page 25: ...p Note care fully the location of the COIL terminals the relay sockets are rotated 900 clockwise from the CPU main Relay Panel as shown in Figure 2 14 The TDM AUX E8 accessory provides relays 9 through 16 just as in the larger cabinets In this pack age however the accessory relay strip is stacked above the primary relay strip as shown in Figure 2 14 with addition of AUX E8 The A and B control inpu...

Page 26: ...o is obtained from terminals A1 and A2 The audio output is a 600W balanced line at 10 dBm 3 PA PTT is obtained from terminals K1 an K2 PTT is an isolated normally open dry contact closure which may be wired into the audio path or used to control an amplifier gate preferable 2 18 CONNECTIONS TO AC POWER The CPP is connected to its AC power feed via a surge protected power distribution strip in the ...

Page 27: ...writing surfaces must be joined 3 3 CONSOLE ARRANGEMENT Consoles are shipped in 2 3 or 4 bay sections depending on the final cabinet configuration Before assembly begins arrange the console sections bays in their proper room layout positions Individual sec tions will be identified with letters A B and C beginning with left most section The letter designa tions will appear on the inside ends of the...

Page 28: ...aligning console sections a 2 Phil lips screwdriver may be placed through one of the centermost holes and used as an alignment tool Figure 3 2 WRITING SUPPORT MOUNTING HOLES Figure 3 3 ASSEMBLY OF CONSOLE SEC TIONS 3 5 CONSOLE LEVELING 1 Consider carefully where the consoles are located Any gross unevenness in the flooring should be eliminated Small deviations can be compensated using the individu...

Page 29: ...each side by side cabinet bay consisting of two or more consoles including pie shaped pieces For two bay cabinetry one support rail is provided at each end and in the middle For convenience the rails and their mounting locations are numbered 1 Install the writing support rail number at the corre sponding location number found on the side of the console frame Figure 3 5 LEVELING THE CONSOLE 3 6 FOR...

Page 30: ... Slide the support rail through the slot and replace the bolt 2 Fasten the writing support rail with three 1 4 20x3 4 Keps nuts as shown in Figure 3 6 One support rail must be used on either side of writing surface break as previously marked 3 All other bays use only one support rail per bay as shown in Figure 3 6 4 It may become necessary to partially remove the equipment in the sloped turret to ...

Page 31: ...is advisable to glue the biscuits into place using white carpenter s glue 3 Pass the driver through the access in the bottom of the support rail and drive 10x3 4 flakeboard screws up into the Formica writing surface Refer to Figure 3 9 4 Align as necessary using an electric screwdriver with a 2 Phillips driver NOTE Hex extensions or long hex drivers will not pass through the holes C A U T I O N Us...

Page 32: ... to Figure 3 11 For cabinetry consisting of two or more in line cabinet bays two 2 stabilizer kits are required one at each end of the console For 3 9 FORMICA WRITING SURFACE AND TRIM 1 Align the Formica writing surface end trim with the double holes in the last writing support rail Use the bottom most hole on the rail to mount the Formica writing surface end trim 2 Fasten the Formica writing surf...

Page 33: ...acing hole plugs as shown in Figure 3 11 Figure 3 11 STABILIZER KIT 3 10 2 ADJUSTABLE KEYBOARD SEAT OP TION 2 Refer to Figure 3 12 1 Mount the keyboard support rail 2 short rail in the rear of the keyboard opening 2 Align the adjustable keyboard seat with the writing surface cutout 3 Drive seven 7 10 x 3 4 flakeboard screws up into the wood using the pre drilled holes Figure 3 12 ADJUSTABLE KEYBOA...

Page 34: ...each trian gle brace 2 Flip the typewriter extension over on its top side to attach the other side of the triangle brace Use three 3 10x3 4 flakeboard screws for each triangle brace and attach to the typewriter extension 3 Attach the typewriter extension support to the type writer extension using four 4 10x3 4 flakeboard screws On 21 typewriter extensions five 5 10x3 4 flakeboard screws are used 4...

Page 35: ...ght side inner closure by sliding it in from the front of the console and placing its shim between the already installed EIA shims and inner closure itself All holes line up when seated properly Screw in the right side closure with the four 4 12 24x1 black truss head Phillips screws and 12 black nylon washers Repeat this procedure for the left side 2 Mount the CRT Monitor Shelf The monitor shelf i...

Page 36: ...RDWARE Qty Part No Description 16 12 4 4 4 2 1 1 1 280621122400 280114122408 280129122416 280359120010 141140093B 144153069 144153161I 144153161R 144153162 Tinnerman Clips 12 24x1 2 Pan Head Philips Screw 12 24x1 Truss Head Philips Screw 12 Black Nylon Washer EIA Shim 10 5 inch Long Shim Left Inner Closure Right Inner Closure Monitor shelf ...

Page 37: ... CIP 4 3 1 INSTALL THE CIP POWER SUPPLY 1 Install the CIP Power Supply is installed in the upper turret of the console directly behind the CIP tray Use the four 4 Tinnerman clips and four 4 12 24x1 2 pan head Phillips screws to secure the power supply to the console frame Table 4 1 PC UPS OPTION NUMBERS PC CPU Part No 200TC4862501 Possible option numbers for the PC UPS Part Number Country TDV OP40...

Page 38: ... two innermost Tinner man clip positions see Figure 4 3 NOTE These instructions will have to be interpreted broadly when using another manufacturer s cabinetry NOTE If the CIP power supply and the CIP tray are being mounted over the monitor in a 5 or 10 turret a shield plate has to be installed between the monitor and turret Use a 16 ga cold rolled steel magnetic shield plate The part number used ...

Page 39: ...lation requirements and will not be included in this Installation Guide Table 4 5 CIP TRAY CABLE CONNECTIONS CIP Tray Board Connections A1709228 CIP PS Line Term Board Connections A1709230 1st Line Term Cable P9 I O 1 Connect to P1 I O 1 2nd Line Term Cable P6 I O 2 Connect to P1 I O 2 Red Black CIP Power Cable Connect to P2 13 7V DC on CIP Tray Ground Cable A600966 18 Connect to CIP Power Supply ...

Page 40: ...CRT BASED ELECTRONICS ASSEMBLY PART I 4 4 February 1996 Part No 004 3039 274 This page intentionally left blank ...

Page 41: ...d Table 5 1 PC UPS OPTIONS PC CPU Part No 200TC4862501 Possible option numbers for the PC UPS Part Number Country TDV OP400 A TDV OP400 GB TDV OP400 E TDV OP400 I TDV OP400 NZ North America Great Britain S Africa Europe India New Zealand Australia 7 Place the PC UPS TDV OP400 XX onto the swivel mount so that the feet engage the holes Refer to Figure 4 1 5 3 CONNECT THE PC CPU AND PC UPS POW ER COR...

Page 42: ...Cable Connections Footswitch Cable A210906 Connect to Footswitch Jack Red to AUX FSPTT TB11 Green to AUX FSMON TB11 Black to AUX GND TB11 Mounts in the 5 8 hole at the base of the bay where the CIP is installed If there is no hole provide one Power Fail Cable A2109116 Connect to PC UPS see Figure 5 1 Green to AUX AUX1 TB11 Red to AUX AUX2 TB11 Black to AUX GND TB11 POWER FAIL connector Console Ser...

Page 43: ... with mounting tabs that have been installed on the front of the CRT moni tor at the factory In the event that they were not installed perform the following 1 Slide the CRT Touchscreen onto the CRT monitor and hold it firmly in place Transfer the two side holes on the Touchscreen to the CRT monitor by marking with a thin sharp pointed pencil 2 Remove the paper from the back of the tabs to expose t...

Page 44: ...et to P5 HSJ I O 2 Refer to Figure 5 6 4 Install the black trim strip 141230970A 5 Secure the tray using the four 12 24x1 black truss head screws 280129122406 and 12 black nylon washers 280359120010 provided Figure 5 6 CIP BOARD 5 9 INSTALL SECOND VOLUME CONTROL KNOB TDV OP409 Electronic 1A2 TELCO Headset will be equipped with two volume control knobs The volume control knob mounted on the right s...

Page 45: ...or normal dispatch operation In the MIC Off position the headset earpiece is active but the MIC is disabled for use by a trainee in parallel with a trained operator Figure 5 7 CONNECTOR HEADSET 5 11 CONNECTING A TELEPHONE INSTRU MENT TO THE TELCO INTERFACE The telephone instrument must be headset com patible The instrument must have a separate mic path and earpiece path The telephone instrument sh...

Page 46: ...CRT BASED ELECTRONICS ASSEMBLY PART II 5 6 February 1996 Part No 004 3039 274 This page intentionally left blank ...

Page 47: ...inated and there are no red LEDs illuminated it may initially be assumed that the system is functioning properly 4 Check the Printer Output Report n The printer should begin to print the startup log immediately upon power up This printout will require several seconds to complete Large systems may require nearly a minute to complete the report Check the printed report for any failure or error messa...

Page 48: ...DC current generator appliqu board disconnected to pre vent accidental electric shock injury to the installer These appliqu s must be plugged in prior to testing any DC controlled channels The Tx and Rx levels between the CPP and the Console are fixed and cannot be adjusted The nomi nal level is 0 dBm across 600W If the console is being operated through a Remote Interface Adapter RIA level adjustm...

Page 49: ...VR CM50 Console Service Man ual Volume 1 CRT Technical Manual Section for jumper configuration settings External Encoder If the console is equipped with an external paging encoder such as ZETRON the input sensitivity is adjusted by the ENCDR control R33 There is no sig nal compression in the external encoder audio path If the data furnished to E F JOHNSON at the time of order did not specify the u...

Page 50: ...____________________________________________________________________________________ When the calibration is complete the message SF CAL Written Calibration updated on Installed SFKERN Driver will be displayed c prompt will display 4 Initialize the CRT Console Reboot the system by pressing the RESET button on the computer The Main Screen will then be displayed NOTE if the Main Screen does not appe...

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E.F. Johnson Company VR-CM50, Installation Manual

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