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Powerbox F series User Manual

User Manual

POWERBOX F

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Summary of Contents for POWERBOX F Series

Page 1: ...Powerbox F series User Manual User Manual POWERBOX F ...

Page 2: ...ions for installation 11 3 1 1 Environmental requirements 11 3 1 2 Tools and data 11 3 1 3 Technical preparation 12 3 1 4 Open the box to have inspection 12 3 1 5 Engineering coordination 14 3 2 Equipment installation 14 3 2 1 Floor installation 15 3 2 2 Mounted on the wall 16 3 2 3 Electrical installation 18 3 2 4 Battery module DIP switch definition and description 22 4 Use maintenance and troub...

Page 3: ...uirements of environmental protection and personal safety The storage use and disposal of the products shall be carried out in accordance with the product manual relevant contract or relevant laws and regulations Customer can check the related information on the website of Jiangsu Daqin New Energy Technology Co Ltd when the product or technology is updated Please note that the product can be modif...

Page 4: ...other abnormal phenomenon For your safety device shall be ground connected properly before normal use To assure the proper use please make sure parameters among the relevant device are compatible Please do not mixed use batteries from different manufacturers different types and models as well as old and new together Ambient and storage method could impact the life span and product reliability plea...

Page 5: ... device structure parameters basic procedure and method of installation operation maintenance Safety Statement Only qualified trained professionals are allowed to install operate maintain the device Please comply with local safety regulations and operational rules when installation operation and maintenance or it could lead to human injury or device damage Mentioned attentions are only as a supple...

Page 6: ...ems features as below Comply with European ROHS Certified SGS employ non toxic non pollution environment friendly battery Anode materials are lithium iron phosphate LiFePO4 safer with longer life span Carries battery management system with better performance possesses protection function like over discharge over charge over current abnormal temperature Self management on charging and discharging S...

Page 7: ...d be aware of the dangers Read the user manual before using The scrapped battery cannot be put into the garbage can and must be professionally recycled After the battery life is terminated the battery can continue to be used after it recycled by the professional recycling organization and do not discard it at will This battery product meets European directive requirements This battery product pass...

Page 8: ...2 2 Performance Parameter Table 2 2 POWERBOX F performance parameter Item POWERBOX F 2 5 POWERBOX F 5 0 POWERBOX F 7 5 POWERBOX F 10 0 Nominal Voltage V 48 48 48 48 Work Voltage Range V 42 54 42 54 42 54 42 54 Nominal Capacity Ah 50 100 150 200 Nominal Energy kWh 2 4 4 8 7 2 9 6 Nominal Power kW 0 7 1 5 2 2 2 9 Max Power kW 2 4 4 8 4 8 4 8 1S Peak Power kW 2 64 5 28 7 92 10 56 1S Peak Current A 55...

Page 9: ...nnected to the inverter CAN RS485 interface through the communication cable When the system is used in parallel This CAN RS485 communication socket is connected to the COM OUT interface of the previous Powerbox through communication cable 3 Negative socket The battery DC output negative pole which is connected to the negative pole of the inverter through the cable 4 COM OUT When the system is used...

Page 10: ...l automatically sleep after the device without external load and power for 72 hours 11 DC circuit breaker Protective circuit Table 2 4 LED status indicators Take Powerbox F 10 0 as an example State Protect Alarm Normal Led1 Led2 Led3 Led4 Directions Shut down off off off off All off Stand by Normal Always on Alarm Always on Corresponding module capacity 5 SOC 10 Protection Flashing Corresponding m...

Page 11: ...ing current is greater than the protection value 55A the battery buzzer alarms and the system stops charging After the system delays the rated time for 1min the protection is released Over Current Protection in Discharging When the discharge current is greater than the protection value 55A the battery buzzer alarms and the system stops discharging After the system delays the rated time for 1min th...

Page 12: ... not operate the BMS will start the short circuit protection function and cut off the external voltage output Self Shutdown When device connects no external loads for over 72 hours device will dormant standby automatically Caution The maximum working current of the load which needs to be powered should be less than the maximum discharge current capacity of the battery system ...

Page 13: ...ble and has the protective measures to avoid touching these cables while operating power equipment when installing the battery system must wear the protective items below The isolation gloves Safety goggles Safety shoes 3 1 1 Environmental requirements Working temperature 20o C 55o C Charging temperature range is 0oC 55 oC Discharging temperature range is 20 oC 55 oC Storage temperature 10o C 35o ...

Page 14: ...e maximum discharge current shall be greater than the maximum charging current of the products used in table 2 2 If the user equipment DC prepared interface maximum discharge capacity is less than the maximum charging current products using table 2 2 the user interface should have the power equipment of DC current limiting function give priority to ensuring the normal work of user equipment The se...

Page 15: ...able and packing list ensure objects are complete and intact If the internal packaging is damaged it must be inspected and recorded in detail Packing list is as follows Battery 1 Battery bottom bracket 1 Support bracket 2 M6 bolt 8 Fixing battery box with battery bracket Power cable 2 connect battery with inverter Communication cable M6 3 sets of combined screws x 1 Already installed on the system...

Page 16: ...acity Make sure that the battery has enough room to install and that the battery rack and bracket have enough load capacity Wiring Make sure the power line and ground wire are reasonable Not easy to short circuit water and corrosion 3 2 Equipment installation The wall for battery installation shall be solid brick or cement wall with strong bearing capacity and wall thickness no less than 100mm Mou...

Page 17: ...battery system is placed directly on the ground a fixed support must be used to fix the top of the battery box with the wall 3 4 holes with diameter of 10mm shall be opened on the wall with electric drill according to the marked position and the hole depth shall be greater than 70mm to fit the expansion bolts of M6 1 Use the positioning cardboard provided with the goods to draw the screw hole posi...

Page 18: ...rew 4 Installation procedure 4 Fixing the expansion bolt M6 into the bottom of the hole on the wall 5 Use the M6 bolt to fixing the Support bracket to the wall and control the torque at 6NM 6 Carry the battery box to the installation site and place it about 15mm away from the vertical wall surface fixing the Support bracket and the upper part of the battery box with M6 bolts ...

Page 19: ...epth of more than 70mm are hit on the wall with an electric drill which are used for fitting expansion bolt M6 5 Fixing the expansion bolt M6 into the bottom of the hole on the wall and fix the Support bracket and Battery bottom bracket on the wall with M6 bolts twisting force keeps 6NM 6 Carry or hoist the battery box to the installed Battery bottom bracket Fixing the Support bracket and the uppe...

Page 20: ...f another device Connect the battery box to the ground cable Customer needs to prepare a M6 OT terminals and ground cables Ground the battery shell as shown below The sectional area of the grounding cable shall be at least 6mm2 and the bolt locking torque is 6NM Connected inverter Note If there is any question during installation please contact your dealer to avoid damage to the equipment When the...

Page 21: ...tomer is not covered by the standard communication cable please contact DYNESS for the correct PIN Sequence as follows Keep the battery system at power off state connect the power cable to the interface on the input side of the inverter first and then connect the power cable to the interface on the battery side The battery output interface is a quick connector and the power cable positive negative...

Page 22: ...ge white 485A PIN2 Orange XGND PIN3 Green white 485B PIN4 Blue CANH PIN5 Blue white CANL PIN6 Green NC NULL PIN7 Brown white XIN PIN8 Brown NC NULL CAN communication interface The battery is connected to the inverter Power cable positive The battery is connected to the inverter Power cable negative ...

Page 23: ...e three Powerbox in parallel as an example it needs to use Power cable 3pair Battery Inverter communication network cable 1PCS Battery Battery communication cable 2PCS Distribution box 1PCS The over current capacity of the Distribution box should be much higher than the maximum current required when the load is running Line sequence of system parallel communication lines Line sequence of Battery B...

Page 24: ...ttery module DIP switch definition and description Table 3 4 Interface Definition DIP switch position host communication protocol and baud rate selection 1 2 3 4 Baud rate selection ON OFF CAN 250K 485 115200 CAN 500K 485 9600 DIP switch description For Powerbox F series system the No 1 module at the bottom of cabinet and near the front panel side is the host the other modules are slaves ...

Page 25: ...st can communicate with the slave through the CAN interface The host summarizes the information of the entire battery system and communicates with the inverter through CAN or 485 The connection mode is divided into the following two cases No 1 Module Host module Slave modules Front panel ...

Page 26: ...ition 4 If the battery module is in communication with the GROWATT SPF off grid inverter by 485 communication turn the host DIP switch 2 and 3 to ON 5 The DIP switch of the slave does not need to be changed 6 If the energy storage system has only one B4850 it is the host itself and still follow the above steps Note For more information of matching inverter brands please subject to the latest docum...

Page 27: ...e used as the host system which connected to the inverter other Powerbox systems need to open the cabinet cover and set the DIP switch of No 1 B4850 battery to Mode 4 i e ADD 0000 Proceed as follows a Remove the six screws on the Powerbox and open the front cover No 1 Module Bottom of Powerbox DIP Switch mode 4 ADD 0000 DIP Switch mode 1 ADD 0010 DIP Switch mode 2 ADD 0100 Bottom of Powerbox DIP S...

Page 28: ...harge and discharge parameters of the inverter interface Voltage and current should meet the requirements of Table 2 2 battery performance parameters When using in parallel it doesn t need to change the status of the DIP switch of the No 1 battery in the No 1 Powerbox which directly connected to the inverter If the parallel Powerbox systems are used separately correspondingly except for the No 1 P...

Page 29: ...it can be directly judged that it s the module inside the slave POWERBOX occurs alarm or protection How to judge that the communication between POWERBOX and POWERBOX is normal 1 If there is communication between the inverter and battery system it can be judged by the maximum charge and discharge current value sent by the battery received by the inverter When The maximum charge and discharge curren...

Page 30: ...charging current should be 0 5C b If the battery capacity is empty please charge it within 48 hours after the battery is empty Discharging c The long term continuous discharge current of the battery should be 0 5C d The recommend maximum depth of discharge DOD of Battery PACK is no more than 90 ...

Page 31: ... indicator light will turn on the green color after self check Note After pressing the power button if the battery status indicator on the front panel continues to be red please refer to the 4 2 Alarm description and processing If the failure cannot be eliminated please contact the dealer timely 3 Use a voltmeter to measure whether the voltage across the BAT BAT terminals of the inverter is greate...

Page 32: ...ny abnormalities affecting the output such as battery cell in the battery module occurs over voltage protection or over current protection during charge discharge under voltage protection and temperature protection in the system please deal with them according to Table 4 1 Table 4 1 Main alarm and Protection Statue Alarm category Alarm indication Processing Charging state Cell over voltage RED lig...

Page 33: ...s and treatment of common faults in the Table 4 3 Table 4 3 Analysis and treatment of common faults Item Fault phenomenon Reason analysis Solution 1 The indicator does not respond after power on the system Make sure press and hold the power switch Reset switch for 3s Check the power switch 2 No DC output after power on the system Check if the side DC circuit breaker is closed Check the status of t...

Page 34: ...Jiangsu Daqin New Energy Tech Co Ltd Address 158 South Ji an Road Hi Tech District Yangzhou City Jiangsu Province China 211400 Email sales dyness net Website www dyness net ...

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