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Dynasty DBQ Series Service Download Page 1

Outdoor
Gas Grill

This Base Manual covers, but is

not limited to the following:

DBQ*
JBQ*
MBQ*

Service

This manual is to be used by qualified appliance
technicians only. Maytag does not assume any
responsibility for property damage or personal
injury for improper service procedures done by
an unqualified person.

16025981

January 2005

R

Summary of Contents for DBQ Series

Page 1: ...he following DBQ JBQ MBQ Service This manual is to be used by qualified appliance technicians only Maytag does not assume any responsibility for property damage or personal injury for improper service...

Page 2: ...INFORMATION BEFORE BEGINNING REPAIRS WARNING To avoid risk of severe personal injury or death disconnect power before working servicing on appliance to avoid electrical shock To locate an authorized s...

Page 3: ...9 TroubleshootingProcedures 10 ComponentTestingProcedures 11 Table of Contents DisassemblyProcedures RemovingandReplacingBuilt InUnit 12 HoodThermometer 12 HoodHandle 12 Front Hood Spit Saddle Bracket...

Page 4: ...and maintained according to the instructions in this manual Due to the nature of cooking fires can occur as a result of overcooking or excessive grease Although a fire is unlikely if one occurs procee...

Page 5: ...even hazardous results Do not put plastic items on warm cooking areas They may melt and stick Do not leave fat heating unless you remain nearby Fat can ignite if overheated by spilling onto hot surfac...

Page 6: ...as fitting HardPiping A To regulator B Union C Nipple D Manual shut off valve E inch to inch reducing elbow F inch service pipe stub FlexibleConnector A To regulator B Adaptor C Flexible connector D M...

Page 7: ...eason each device is incorporated in the gas ranges Pressure Regulator Maintains proper and steady gas pressure for operation of oven controls Regulator must be set for the type of gas being used Natu...

Page 8: ...ividual technical sheets or the toll free technical support line to answer questions from authorized service technicians Ordering Replacement Parts Model numbers are recorded on the rating label Ratin...

Page 9: ...ort any visible damage to carrier Damage not discovered until after accepting delivery can still be claimed by using a concealed damage report form available from the carrier s agent All shipments i e...

Page 10: ...to ground or ignitor Cracked or broken ignitor extension lead Replace ignitor lead or electrode Verify spark adjustment Tighten ground connection and correct any breaks in ground path from ignitor pa...

Page 11: ...erify gas is supplied Orifice adjusted for Natural or LP Adjust set screw for simmer control See conversion section Ignitor Test for resistance of spark lead Test ignitor to chassis Continuity No cont...

Page 12: ...Remove screws securing front portion of rear hood 6 Remove rear hood from unit 7 Replace failed component and reverse procedures to reassemble Knob Bezel s 1 Turn off gas supply to the grill 2 Remove...

Page 13: ...nd slide burner to the rear of the heating chamber to remove Remove all burners from heating chamber 4 Remove screws securing support bracket to heating chamber 5 Remove support bracket from heating c...

Page 14: ...Pipe 1 Turn off gas supply to the grill 2 Remove front panel see Front Panel procedure 3 Disconnect all gas lines from burner valves 4 Remove top and bottom bolts and nuts securing manifold pipe to u...

Page 15: ...as supply before following any disassembly procedure Typical Grill Component Layout Spit Saddle Brackets Infra red Broiler Rear Hood Assembly Front Hood Briquetts H Burner Manifold Heating Chamber Fro...

Page 16: ...rical shock personal injury or death shut off gas supply before following any disassembly procedure WARNING 16 16025981 2005 Maytag Services Door Drawers Casters Base Drawer Slide Hinge Side Shelf Sid...

Page 17: ...A 1 16025981 2005 Maytag Services Appendix A...

Page 18: ...nversion kit shall be installed by a qualified service agency in accordance with the manufacturer s instructions and all applicable codes and requirements of the authority having jurisdiction The info...

Page 19: ...e with Propane orifice by carefully screwing onto elbow 11 The smoker orifice can be removed by pulling elbow assembly off the burner tube then removing the orifice at the elbow Install new orifice in...

Page 20: ...2005 Maytag Services 16025981 B 1 Appendix B...

Page 21: ...B 2 16025981 2005 Maytag Services INSTALLATION AND USER MANUAL DYNASTY OUTDOOR GAS GRILL MODELS DBQ 30 DBQ 30F DBQ 42 DBQ 42F DBQ 54 DFB DSB 1 DSB 2 P N 2420100000 08 03...

Page 22: ...el grates and heavy duty spits with extra large meat holders promise you years of outstanding performance And Dynasty s many options offer you the opportunity to virtually customize your grill Enjoy A...

Page 23: ...ure testing of the gas supply piping system at test pressures equal to or less than psi 3 5 kPa 5 The utilization of a self contained LP gas supply system requires that this self contained supply cyli...

Page 24: ...and mail the Warranty Card included with your Dynasty Grill Make sure you enter the model and serial numbers of your new appliance on the Warranty Card For future reference record the following inform...

Page 25: ...ess specifically recommended in this manual do not repair or replace any part of the grill A qualified technician should perform all other service Warranty service must be performed by an authorized s...

Page 26: ...reduces the risk of burns ignition of flammable materials and spillage due to accidental contact with the utensils 4 Do not use water on grease fires Never pick up a flaming pan Turn appliance off and...

Page 27: ...ty grill is designed for easy installation into a non combustible enclosure The supporting deck and counter must be level and flat When determining the final location for your grill it is required tha...

Page 28: ...aytag Services 16025981 B 9 DIMENSIONS FOR CABINETS WITH BULLNOSE CUT OUT ON CABINET BULLNOSE TYPICAL FOR GRILL SIDEBURNER AND BARTENDER CABINET CUT OUT DIMENSIONS FOR GAS GRILL AND ACCESSORIES instal...

Page 29: ...d on the other without conversion x Natural Gas Hook Up x LP Gas Hook Up INSTALLATION OF YOUR DYNASTY GRILL continued installation SHUT OFF VALVE LOCATED IN ACCESSIBLE LOCATION REGULATOR CONVERTIBLE G...

Page 30: ...hall have minimum dimensions so as to permit the entrance of a 1 8 inch 3 2 mm diameter rod x Gas Manifold Pressure For natural gas standard orifices are set for 4 W C Water Column A natural gas press...

Page 31: ...lign the branch opening of the tee to the hole of the cabinet 6 Connect the flexible hose male end to the pipe tee with pipe sealant 7 Install and secure the DFB Side Burner to the grill cabinet using...

Page 32: ...uts See figure 1 4 Secure the steel frame with 16 screws of type 10 X truss head phillips S S 5 Attach doors to frame See figure 2 installation 6 Adjust doors as follows a For height adjustment loosen...

Page 33: ...ill burner air shutters set all the knobs in the off position Make sure the grill is cool 2 Remove the grill racks and the briquette trays complete with the briquettes 3 Slide out and remove any smoke...

Page 34: ...heating value or gas conversion you may feel it necessary to increase or decrease gas flow in the low position 1 Begin by lighting the burner 2 Turn the control knob to the lowest setting all the way...

Page 35: ...eaks Use only a leak testing solution as specified below Leak Testing Procedure 1 Prepare a leak testing solution of sudsy water by mixing in a spray bottle half liquid soap and half water 2 Check and...

Page 36: ...l Call an authorized gas appliance service technician or LP gas dealer Do not use the appliance until the leak is corrected 8 Push in and turn any control knob to release pressure in the hose and mani...

Page 37: ...Index See page 1 Grill Operation Cleaning 24 25 25 2 Top Burners Operation Flame Height 21 3 Smoker Drawer Operation 22 23 4 Rotisserie Operation 32 5 Grill Racks Cleaning 33 6 Drip Tray Cleaning 33...

Page 38: ...ell of gas in conjunction with a yellow flame b Grill does not heat completely c Grill heats unevenly In case any of the above conditions is present turn off the grill immediately after allowing it to...

Page 39: ...eping food warm while grilling Grilling Hints x The doneness of meat whether rare medium or well done is affected to a large degree by the thickness of the cut Expert chefs say it is impossible to hav...

Page 40: ...essary The control knob may be set to any position between HI and LOW 5 Allow the grill to cool and clean the drip tray after each use operation Lighting The Grill Burners 1 Open the hood 2 Keep your...

Page 41: ...the burner with the push button igniter allow 5 minutes for any accumulated gas to dissipate 4 Keep your face as far away from the burners as possible 5 Pass a lit long stem match through one of the...

Page 42: ...ly by pulling the drawer out slightly Use caution when adding water to a hot drawer to avoid steam burns and never completely remove a hot drawer The drawer may also be filled with water to produce st...

Page 43: ...the fork assemblies firmly together Tighten the thumbscrews To secure any loose portions of your meat use butcher string never use nylon or plastic string Place basting pan under the food to collect...

Page 44: ...light it again 6 Repeat the procedure or try Manual Lighting procedure as shown below 7 Upon successful lighting repeat the process on any other available IR burner you may wish to light Wait 5 minut...

Page 45: ...he burner 4 If the burner does not light on the first try repeat immediately 5 If the burner does not light after 5 seconds turn the control knobs to the OFF position Wait 45 seconds until the gas cle...

Page 46: ...Height The correct height of the flame depends on the size and material of the utensil being used the food being cooked and how much liquid is in the utensil Here are some basic rules for selecting th...

Page 47: ...grill and the amount and type of food cooked will determine when it is necessary to clean the briquette trays Never attempt to handle a hot briquette tray Cleaning the Stainless Steel Your Dynasty gr...

Page 48: ...of the burner for any blockages If any are found remove them with a straightened metal wire coat hanger as shown Again shake out any debris through the air shutter 8 Before replacing the burners chec...

Page 49: ...leaning the Grill Burners look to see if you have an accumulation of carbon and burnt food on the bottom If so use a spatula or scraper and push all the carbon to the front and into the drip pan to co...

Page 50: ...y check the electrode and wire while pressing the push button igniter If a spark occurs anywhere but at the igniter tip the igniter must be replaced 1 Check the burner for blockage as described in Cle...

Page 51: ...heck if burner is broken or fuel mixture is too lean 1 Check if burner is broken or fuel mixture is too lean 2 Check if gas supply is sufficient Check if LP cylinder is empty 2 Check if gas supply is...

Page 52: ...erchandise travels at the risk of the purchaser In the event of freight damage do not refuse shipment Advise the agent of the damage and note the details of that damage on the freight bill before any...

Page 53: ...C 1 16025981 2005 Maytag Services Appendix C...

Page 54: ...2005 Maytag Services 16025981 C 2 THE DYNASTY BAR TENDER INSTALLATION USE AND CARE MANUAL MODELS DBTA 18 DBTA 30 DBTA 30F...

Page 55: ...C 3 16025981 2005 Maytag Services DBTA 18 DYNASTY 18 BUILT IN BAR TENDER DBTA 18...

Page 56: ...2005 Maytag Services 16025981 C 4 DYNASTY 18 BUILT IN BAR TENDER DBTA 30 DYNASTY 30 BUILT IN BAR TENDER...

Page 57: ...C 5 16025981 2005 Maytag Services DBTA 30 DYNASTY 30 BUILT IN BAR TENDER...

Page 58: ...2005 Maytag Services 16025981 C 6 DBTA 30F DYNASTY 30 FREESTANDING BAR TENDER...

Page 59: ...C 7 16025981 2005 Maytag Services DYNASTY BAR TENDER DRAIN KIT CONNECTION...

Page 60: ...2005 Maytag Services 16025981 C 8...

Page 61: ...use steel wool to clean unit Steel wool could leave metal fibers that will cause rusting Do not use abrasives on the polished surfaces or they will loose their luster and highlights Use mild chrome cl...

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