Dynamatic 15-533-1015 Instruction Sheet Download Page 12

12 

 

c.

 

When the clutch is being torque limited, decrease the setting  of the torque damping 
potentiometer r18 CCW until instability (hunting develops. Then increase the setting CW until 
stability is attained. Recheck the Torque Limit setting as described in step 11b and readjust if 
necessary.  

12.

 

Torque Limit PCB 15-444-2

 (If normal load cannot be applied)  

a.

 

Apply a load to the motor and note the motor current (IR) a load of 50% of full load or more 
is desirable.  

b.

 

Check the motor nameplate for full load current (IF) of the motor. 

c.

 

Connect a voltmeter across terminals 1 and 2 and measure the voltage (VR) at a motor current 
of IR 

d.

 

Calculate what the voltage would be across terminals 1 and 2 at full load:  

VF= 

(

𝑉𝑉𝑉𝑉

)×(

𝐼𝐼𝐼𝐼

)

𝐼𝐼𝑉𝑉

 

VF= Current xfmr output voltage at full load 
VR= Current xfmr output voltage at reduced load 
IF= Motor current at full load 
IR= Motor current at reduced load 

e.

 

Disconnect the leads to terminals 1 and 2 on 15-444-2 Modification board and connect a 
variac 

f.

 

Adjust the variac for VF and adjust the Torque Limit pot until the output speed of the drive 
just begins to decrease. Increasing the output of the variac slightly will cause the speed of 
the drive to decrease sharply. When making this adjustment DO NOT exceed 75 volts out of 
the variac. 

g.

 

Torque Limit Damping- Follow the procedure outlined in step 11c. A load must be applied, 
and the circuit must be limiting torque to make this adjustment. 

13.

 

Jog at Run Speed-

 Stop the controller, set the Run Speed pot to some slow speed and set the 

Run/Jog switch to Jog. Push down the Start pushbutton, the drive will run at the selected slow 
speed as long as the Start pushbutton is depressed.  
 
 
 
 
 
 
 
 
 
 

Summary of Contents for 15-533-1015

Page 1: ...ug wiring connection adjustment procedure and recommended spare parts list for these specific assemblies are contained in this Instruction Sheet Any differences between these two controllers are clearly noted Use Instruction Manual IM 130006 83XX with this Instruction Sheet for complete installation operation and maintenance instructions Caution Above ground electrical potentials scan be hazardous...

Page 2: ...liminary Adjustments 7 Operator Controls 7 Main PCB 15 530 5 or 15 530 6 7 Trimpot Illustration 8 Torque Limit 8 Adjustment Procedure 9 Zero Adjust R19 with LED monitor 9 Zero Adjust R19 Alternate Method 9 Max Speed Volts R21 9 Max Speed Volts R21 with LED monitor 9 Max Speed volts R21 Alternate Methods 10 Time Constant TC Adjust R26 10 Current Feedback R20 10 Accel Rate R18 11 Velocity Damping R2...

Page 3: ...3 Connection diagram for Standard Enclosure 4000 Controller ED 58215 ...

Page 4: ...4 Schematic Diagram for 4000 Controller ...

Page 5: ...5 Connection Diagram for 4000 Panel Mount and 4050 Controllers ED 56815 ...

Page 6: ...6 Schematic Diagram for 4050 Controller Torque Limit Modification PCB 15 444 2 ...

Page 7: ...mit the torque available to a machine in order to prevent damage to the machine itself or its process The Torque Limit modification provides and override feedback signal which indirectly limits the induction motor torque current to a preset maximum value This limit can be used to prevent the motor breakover torque from being reached during a condition such as drive output shaft lock up or the peri...

Page 8: ... 182 0 184 186 214 14 18 112 132 140 180 15 216 254 256 280 21 160 210 30 320 360 440 25 24 180 225 250 280 320 360 440 100 Typical product number stamped on mechanical unit nameplate 1 A1 100214 0053 specific mechanical model is AC 214 2 B2 100210 0008 specific mechanical model is AS 21 Trimpot Illustration 3 Torque Limit Mod PCB 15 444 2 a Set the Torque Limit Damping potentiometer R18 at 50 CW ...

Page 9: ...haft just begins to turn Then back off on the control until the output shaft just stops turning Stop and start the controller a few times to be sure the drive shaft does not rotate b For a minimum speed greater than zero the LED cannot be used Turn the Zero Adjust potentiometer CW until the desired speed is attained For an accurate setting use a tachometer or stroboscope 4 Max Speed Volts R21 This...

Page 10: ...peed is indicated 5 Since there may be some interaction between the Zero Adjust and the Max Speed Volts particularly if the minimum speed is other than zero repeat steps 3 and 4 until the desired speeds are obtained for both the zero and max positions of the Run Speed pot 6 Time Constant TC Adjust R26 The TC adjust is used to set current feedback by using coil voltage and a variable RC combination...

Page 11: ...crease turn CW slightly until the speed becomes stable See basic 4000 4050 manual for a more destined description of this adjustment 10 HI Damping R20 This pot is located on the Torque Limit modification board It is used for applications such as stamping presses where the load inertia is greater than 5 to 10 times the drive inertia In these cases turn the Velocity Damping pot R22 on the main board...

Page 12: ...rent xfmr output voltage at full load VR Current xfmr output voltage at reduced load IF Motor current at full load IR Motor current at reduced load e Disconnect the leads to terminals 1 and 2 on 15 444 2 Modification board and connect a variac f Adjust the variac for VF and adjust the Torque Limit pot until the output speed of the drive just begins to decrease Increasing the output of the variac s...

Page 13: ...sure 1 15 530 5 Main PCB Refer to PCB parts list above 1 15 444 0002 Torque Limit PCB assembly 4 36 298 0010 Circuit board support Model 4050 Controllers 15 530 0006 Main PCB Assembly 1 27 123 0001 Mini Jumper J1 2 32 028 0100 Fuse 10 Amp 250 V FU1 2 1 53 398 0001 Relay 4pdt plug in E 15 539 0015 Panel Mount 1 15 530 0006 Main PCB Refer to PCB parts list above 1 15 444 0005 Torque Limit PCB assemb...

Page 14: ...14 Drive Source International Dynamatic 7900 Durand Ave Bldg 3 Sturtevant WI 53177 800 548 2169 sales dynamatic com www Dynamatic com ...

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