Dynabrade Dynafile II 40503 Safety, Operation And Maintenance Manual Download Page 1

Parts Page Reorder No. PD07•21

Effective March, 2007

Electric Dynafile

®

II

Tool Manual – Safety, Operation and Maintenance

Models:

40503 – 230 V / 50 Hz 
40504 – Versatility Kit

(Contains Model 40503, Accessories and Carrying Case)

SAVE THIS DOCUMENT, EDUCATE ALL PERSONNEL

GENERAL SAFETY RULES

WARNING! 

Read all instructions. 

Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury. The term "power tool" in all of the

warnings listed below refers to your mains operated (corded) power tool or battery operated (cordless) power tool.

SAVE THESE INSTRUCTIONS

1) Work Area

a) Keep your work area clean and well lit.

Cluttered and dark areas invite accidents.

b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust.

Power tools create sparks which ignite

the dust or fumes.

c) Keep children and bystanders away while operating a power tool.

Distractions can cause you to lose control.

2) Electrical Safety

a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools.

Unmodified

plugs and matching outlets will reduce risk of electric shock.

b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators.

There is an increased risk of electric shock if your

body is grounded.

c) Don't expose power tools to rain or wet conditions.

Water entering a power tool will increase the risk of electric shock.

d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts.

Damaged or entangled cords increase the risk of electric shock.

e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. 

Use of a cord suitable for outdoor use reduces the risk of electric shock.

Personal Safety

a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs,

alcohol, or medication.

A moment of inattention while operating power tools may result in serious personal injury.

b) Use safety equipment. Always wear eye protection.

Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate 

conditions will reduce personal injuries.

c) Avoid accidental starting. Ensure switch is in the off position before plugging in.

Carrying tools with your finger on the switch or plugging in tools that have the 

switch on invites accidents.

(continued on next page)

SAFETY LEGEND

WARNING

WARNING

Read and understand tool manual before

work starts to reduce risk of injury to

operator, visitors, and tool.

WARNING

Eye protection must be worn at all times.

WARNING

Respiratory protection to be used when exposed to

contaminants that exceed the applicable threshold

limit values required by law.

WARNING

Practice safety requirements. Work alert,

have proper attire, and do not operate tools under

the influence of alcohol or drugs.

WARNING

Ear protection to be worn when exposure to sound,

exceeds the limits of applicable National or local

statues, ordinances and/or regulations.

WARNING

Electric shock hazard. Avoid bodily contact with

grounded objects, bodies of water.

Do not damage cord set.

Read and understand this tool manual before operating your tool. Follow all safety rules for the protection of operating
personnel and bystanders. For safety information, refer to EN60745-1 Hand-held motor-operated electric tools – Safety and
60745-2-4 Particular requirements for sanders and polishers other than disc type.

Caution: 

Hand, wrist and arm injury may result from repetitive work, motion and overexposure to vibration.

Tool Intent: Dynabrade Electric Dynafile

®

II is used to sand, debur, blend and polish; metal, wood, stone, fiberglass or plastic surfaces.

Summary of Contents for Dynafile II 40503

Page 1: ...for outdoor use reduces the risk of electric shock Personal Safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use tool while tired or under the infl...

Page 2: ...e job better and safer at the rate for which it was designed b Do not use the power tool if switch does not turn it on or off Any power tool that cannot be controlled with the switch is dangerous and...

Page 3: ...ll a new abrasive belt and the belt guard Item 11 5 Run the tool and observe the tracking 6 Disconnect the tool from the power source 7 Adjust belt tracking by turning adjustment knob Item 7 to the le...

Page 4: ...6 Housing 14 95311 Screw 15 40029 Motor Lock 16 95217 Screw 17 72739 Drive Wheel 18 72734 Adapter 19 72735 Set Screw 2 20 40508 Motor Assembly Index Key No Part Description To order replacement parts...

Page 5: ...Nut 19 40168 Bearing 20 40169 Washer 21 40170 Bearing Cover 22 40171 Armature 23 40172 Fan Guide 24 40173 Rubber Pin 2 25 40174 Stator Assembly 26 40175 Bearing 27 40176 Bearing Holder 28 40177 Elect...

Page 6: ...L 60 to 80 grit Contact Wheel 5 8 dia x 3 8 W rubber 11329 Extra Length Arm 17 workable reach Belt Size 1 2 W x 44 L Contact Wheel 5 8 dia x 3 8 W rubber Platen 1 2 wide 11350 Bus Bar Excellent for c...

Page 7: ...8 5 8 Dia x 3 8 W Rubber Offset Arm To Prevent Gouging 11078 11077 11052 11054 11322 1 2 x 18 5 8 Dia x 3 8 W Rubber Contains two 11395 Guide 11090 11077 11052 95610 Wheels To Prevent Undercutting 113...

Page 8: ...to size Exceptions 11024 Steel Platen fastened with included hardware Unit 10 packages each Part Pkg Number Size Material Qty 11024 1 2 W x 3 L bolts on Steel 1 11025 1 2 W x 7 L x 1 8 Thk Soft Spong...

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