dymax ECE ZIP Shutter Page 1 User Manual Download

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ECE ZIP™ Shutter

For Use with Dymax ECE Flood Lamp Systems

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Instructions for Safe Use

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Setup and Operation

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Maintenance

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Ordering Spare Parts and Accessories

Summary of Contents for ECE ZIP Shutter

Page 1: ...ECE ZIP Shutter For Use with Dymax ECE Flood Lamp Systems Instructions for Safe Use Setup and Operation Maintenance Ordering Spare Parts and Accessories ...

Page 2: ...or 100 in line inspection and increase throughput System designs enable stand alone configuration or integration into your existing assembly line Please note that most dispensing and curing system applications are unique Dymax does not warrant the fitness of the product for the intended application Any warranty applicable to the product its application and use is strictly limited to that contained...

Page 3: ... 5 System Components 6 Assembly and Setup 7 Unpacking and Inspecting Your Shipment 7 Parts Included in the ECE ZIP Shutter PN 40885 7 Installation and System Interconnect 8 Operation 11 Maintenance 12 Check and Adjust Curtain Drive Belt Tension 12 Shutter Curtain Assembly Replacement 13 Troubleshooting 14 Spare Parts and Accessories 15 Specifications 16 Systems Specifications Clear Aperture 16 Def...

Page 4: ...uide Additional resources are available to ensure a trouble free experience with our products Detailed product information on www dymax com Dymax adhesive Product Data Sheets PDS on our website Material Safety Data Sheets MSDS provided with shipments of Dymax adhesives Safety WARNING If you use a Dymax shutter without first reading and understanding the information in this user guide injury can re...

Page 5: ...part of the Dymax ECE light shield Dymax flood lamps use a medium pressure arc bulb as a source of curing energy The bulb requires a few minutes to warm up after ignition before it reaches a steady state and needs a few minutes to cool before being able to re ignite after being turned off Repeatedly turning the power to the bulb off and on negatively affects its lifetime With a Dymax shutter insta...

Page 6: ...are two operation modes available manual and timed The mode selector rocker switch is used to select the mode of operation Mounting Plates Adapter Plates The ZIP Shutter includes two mounting plates for various reflector housings The first has a clear aperture of 5 x 5 and should be used with the ECE 5000 The second has a clear aperture of 8 x 8 for use with an ECE 2000 The ZIP Shutter has a clear...

Page 7: ...k that the parts included in your order match those listed below If parts are missing contact your local Dymax representative or Dymax Customer Support to resolve the problem Parts Included in the ECE ZIP Shutter PN 40885 ECE ZIP Shutter 1 Dymax Shutters for ECE Systems User Guide 2 Interconnect Cable 3 Connects the Shutter to the Flood Lamp Foot Switch 4 Brackets 5 Connect the ECE Shutter to the ...

Page 8: ... installed into a Light Shield the Glass Containment Shield must be installed 2 Install the Glass Shield if applicable Follow the instructions below Remove the Filler Plate from the Reflector Housing and install the glass on the Reflector Housing edges Replace the Filler Plate and screws securely Figure 4 Reflector Housing with Filler Plate Figure 5 Reflector Housing Filler Plate Removed 3 Place t...

Page 9: ...bly into the ZIP Shutter and attach it with four M4 x 8 screws Figure 9 NOTE One side of the Filler Plate has a third screw hole Figure 8 When in the correct position this screw hole will be at the rear of the Shutter Figure 8 Lamp Housing Assembly Figure 9 ECE 5000 Lamp Housing Assembly Installed with M4 x 8 Screws Four M4 x 8 screws two located on opposite side Third Screw Hole ...

Page 10: ...ll the Glass Shield if applicable Figure 10 Reflector Housing with Glass Shield Installed Figure 11 Lamp Housing with Mounting Plates Installed 4 Install the Lamp Housing Assembly into the ZIP Shutter and attach it with four M4 x 8 mm screws Figure 13 NOTE One side of the Mounting Plate has a third screw hole Figure 12 When in the correct position this screw hole will be at the rear of the Shutter...

Page 11: ...on the Light Shield work surface preferably in line with the center of the shutter NOTE The ECE ZIP Shutter incorporates a safety circuit that if the Light Shield door is opened during an exposure cycle it will automatically close the shutter curtain and shut the lamp off 2 Adjust the distance from the bottom plane of the ECE ZIP Shutter to the surface to be cured 3 Close the Light Shield Door onc...

Page 12: ...the Flood Lamp Reflector Housing and place it on the bench bottom side up 3 Remove the screws that attach the ZIP Shutter s bottom panel 4 Very lightly press in the center of the Curtain Drive Belt with a finger the Belt should deflect no more than to 5 If deflection exceeds this value tighten the Curtain Drive Belt by adjusting the Tension Screw in the back of the ZIP Shutter NOTE Make sure that ...

Page 13: ... tension by unscrewing the rear screws 5 Remove the old Curtain 1 by removing the five screws 3 on the Roller 7 and loosening the two Side Screws 4 on the Clamp Bar 5 and slide curtain off Belts 6 6 Attach the new Curtain 1 to the Roller 7 and Roller Bar 2 with the 6 32 screw 3 previously removed from the Roller 7 Stretch the new Curtain 1 toward front of ZIP Shutter 8 Slide the Clamp Bar 5 onto t...

Page 14: ...s is not engaging properly All functions of the ZIP Shutter operate properly Adjust the micro switch activating blade The shutter will not operate No power at shutter Verify the supply voltage being delivered to the shutter Test the voltage at pins 1 2 of the 8 pin connector 24 VDC Check and replace the wiring if the light source is operational but the ZIP Shutter is not If a problem occurs within...

Page 15: ... Screws Qty 4 40013 Replacement Parts Clutch 39396 Motor 39395 Timer Board 0 99 Seconds 40315 Stainless Steel Curtain Upgrade Kit Cloth to SS 41097 Stainless Steel Curtain Replacement Kit SS to SS 41146 Cables Foot Switches Plugs Cable Reflector Housing to Shutter ECE Series 40879 Standard Foot Switch 36051 Foot Switch with Extended Cable 38992 Plug Standard Adapter 41068 ...

Page 16: ...tter for ECE Series Flood Lamps Operating Voltage 24 VDC Supplied by the Dymax ECE Power Supply Exposure Time Digital Setting From 1 to 99 Seconds Aperture 6 x 8 15 24 cm x 20 32 cm Operation Modes Timed Manual Dimensions 12 5 x 12 9 x 3 8 31 8 cm x 32 8 cm x 9 7 cm Weight 5 45 lbs 2 47 kg Figure 17 ECE ZIP Shutter Dimensions ...

Page 17: ...low of visible light energy is called luminance Luminance luminous flux energy of visible light incident per unit area and measured in Lx lux or Lumen cm2 Ultraviolet UV the invisible region of the spectrum just beyond the violet end of the visible region UV is divided into three spectral parts 1 Ultraviolet A UV A UV of long wavelength from within approximately 400 to 320 nm of the spectral band ...

Page 18: ...ipment may void your warranty benefits The use of aftermarket replacement parts not supplied or approved by Dymax Corporation will void any effective warranties and may result in damage to the equipment IMPORTANT NOTE DYMAX CORPORATION RESERVES THE RIGHT TO INVALIDATE ANY WARRANTIES EXPRESSED OR IMPLIED DUE TO ANY REPAIRS PERFORMED OR ATTEMPTED ON DYMAX EQUIPMENT WITHOUT WRITTEN AUTHORIZATION FROM...

Page 19: ...inition of Terms 17 Glossary 17 Help 4 Installtion 8 Maintenance 12 Operation 11 Optional Equipment 15 Parts Included 7 Product Overview 5 Safety 4 Spare Parts and Accessories 15 Specifications 16 Support 4 System Components 6 System Interconnect 8 Troubleshooting 14 Unpacking 7 Warranty 18 Zip Shutter Curtain Replacement 13 ...

Page 20: ...ng equipment trial rental and leasing programs to assist in such testing and evaluations Data sheets are available for valve controllers or pressure pots upon request PN40812 MAN051 8 2 2016 Dymax Corporation 1 860 482 1010 info dymax com www dymax com Dymax Oligomers Coatings 1 860 626 7006 info_oc dymax com www dymax oc com Dymax Asia H K Limited 852 2460 7038 dymaxasia dymax com www dymax com c...

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