Durr Dental Tornado 4 Installation And Operating Instructions Manual Download Page 1 | Manualshive

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Durr Dental Tornado 4 Installation And Operating Instructions Manual Download Page 1

EN

Tornado 4

Installation and operating instructions

0297

9000-610-77/02

*9000-610-77/02*

1909V006

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Summary of Contents for Tornado 4

Page 1: ...EN Tornado 4 Installation and operating instructions 0297 9000 610 77 02 9000 610 77 02 1909V006 ...

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Page 3: ... 15 6 1 Installation setup room 15 6 2 Setup 15 6 3 Information about electrical con nections 15 7 Transport 16 8 Installation 16 8 1 Remove the transport locks 16 8 2 Establishing the compressed air connection 16 8 3 Place a collector tray underneath 17 8 4 Electrical connections 18 9 Commissioning 18 9 1 Checking the switch on cut off pressure 18 9 2 Checking the safety valve 19 9 3 Draining the...

Page 4: ...Appendix 16 Handover record 32 Contents 2 9000 610 77 02 1909V006 EN ...

Page 5: ...tage Warning hot surfaces Warning automatic start up of the unit The warnings are structured as follows SIGNAL WORD Description of the type and source of danger Here you will find the possible conse quences of ignoring the warning Follow these measures to avoid the danger The signal word differentiates between four levels of danger DANGER Immediate danger of severe injury or death WARNING Possible...

Page 6: ...ft tissue can be damaged as a result of careless handling Do not dwell in the area being treated for any longer than is necessary 2 1 Intended purpose The compressor is designed to supply com pressed air for dental applications 2 2 Intended use The air supplied by the compressor is suitable for driving dental tools The compressed air generated by the compres sor is delivered to the pipeline system...

Page 7: ...eadjustments alterations upgrades and repairs must be carried out by Dürr Dental or by qualified personnel specifi cally approved and authorized by Dürr Dental 2 6 Electrical safety Comply with all the relevant electrical safety regulations when working on the unit Never touch the patient and unshielded plug connections on the device at the same time Replace any damaged cables or plugs immedi atel...

Page 8: ...ag ing Keep the packing materials out of the reach of children 2 10 Disposal Unit The unit must be disposed of properly Within the European Union the unit must be disposed of in accordance with EU Directive 2012 19 EU WEEE If you have any questions about the correct disposal of parts please contact your dental trade supplier An overview of the waste keys for Dürr Dental products can be found in th...

Page 9: ...e following items can optionally be used with the unit these items do not bear the CE mark Pressure reducer 6040 992 00 Sterile filter 1640 981 00 3 3 Wear parts and replacement parts The following working parts must be replaced at regular intervals refer also to Maintenance these articles do not bear the CE mark Air intake filter 5180 982 00 Fine filter 1610 121 00 Sintered filter 1650 101 00 Ste...

Page 10: ... data Pressure tank volume l 50 Suction power approx l min 525 630 Delivery at 5 bar 0 5 MPa l min 235 270 Pressure build up phase 0 7 5 bar 0 0 75 MPa c s 77 Duty cycle 100 S1 Start up pressure bar MPa 6 0 6 Cut off pressure bar MPa 7 8 0 78 Cut off pressure max adjustable bar MPa 9 5 0 95 Safety valve maximum permissible oper ating pressure bar MPa 10 1 Dimensions H x W x D cm 71 x 76 x 52 Weigh...

Page 11: ...Temperature C 10 to 55 Relative humidity max 95 Ambient conditions during operation Temperature C 10 to 40 Ideal temperature C 10 to 25 Relative humidity max 95 Classification Medical devices class IIa Product description 9000 610 77 02 1909V006 9 EN ...

Page 12: ... 5 bar 0 5 MPa l min 205 230 Pressure build up phase 0 7 5 bar 0 0 75 MPa c s 103 Duty cycle 100 S1 Start up pressure bar MPa 6 0 6 Cut off pressure bar MPa 7 8 0 78 Cut off pressure max adjustable bar MPa 9 5 0 95 Safety valve maximum permissible oper ating pressure bar MPa 10 1 Pressure dew point at 7 bar 0 7 MPa C 5 Dimensions H x W x D cm 72 x 76 x 59 Weight kg 90 Noise level dB A 70 73 Value ...

Page 13: ...emperature C 10 to 55 Relative humidity max 95 Ambient conditions during operation Temperature C 10 to 40 Ideal temperature C 10 to 25 Relative humidity max 95 Classification Medical devices class IIa Product description 9000 610 77 02 1909V006 11 EN ...

Page 14: ...cated on the crankcase below the cylinder 1 1 Compressor unit type plate Membrane drying unit The type plate of the membrane drying unit is located on the side of the membrane drying unit 1 1 Membrane drying unit type plate 4 5 Evaluation of conformity This device has been subjected to conformity acceptance testing in accordance with the cur rent relevant European Union guidelines This equipment c...

Page 15: ...n condensate separator 12 Compressed air connection quick release coupling 13 Thermal protection switch NOTICE Risk of corrosion of the unit Moisture can lead to premature corrosion Retrofit a membrane drying unit The compressor unit draws in atmospheric air and compresses it without oil The oil free compressed air is then transported directly to the pressure tank The oil free and hygienic air is ...

Page 16: ...essure tank 8 Mains connection for CEE connector 230 V 16 A 9 Safety valve 10 Condensate drain valve 11 Collector tray 12 Automatic manual condensate drain valve membrane drying unit 13 Sintered filter for membrane drying unit 14 Membrane drying unit 15 Fine filter or sterile filter membrane drying unit 16 Thermal protection switch behind the membrane drying unit The compressor unit draws in atmos...

Page 17: ...r the unit Install a fan for auxiliary ventilation in rooms where ambient temperatures exceed 40 C while the unit is in operation 40 C 6 2 Setup The following conditions must be taken into account for installation The air is filtered when it is sucked in This does not alter the composition of the air For this reason it is important to keep the sucked in air free of harmful substances e g do not su...

Page 18: ...he unit is secured with foam padding blocks and a transport strap Cut and remove the transport strap Remove the foam padding blocks 8 2 Establishing the compressed air connection The supplied flexible pressure hose between the pipe system and the com pressor prevents vibrations from being transmitted and thus reduces noise This ensures safe and reliable operation Connect the pre assembled connecti...

Page 19: ...due to drained condensation it is collected in the collec tor tray As an option the condensation can also be drained through a hose into the waste water system Always comply with appli cable national regulations for waste water systems Place a collector tray under the condensate separator or the membrane drying unit depending on type Fig 3 Tornado 4 type 4280 Fig 4 Tornado 4 type 4282 Assembly 900...

Page 20: ...fore taking the unit into operation check for any damage Damaged units must not be used In many countries technical medical prod ucts and electrical devices are subject to regular checks at set intervals The owner must be instructed accordingly Turn on the unit power switch or the main surgery switch Carry out an electrical safety check in accor dance with applicable local regulations e g the Germ...

Page 21: ...re tank and pressure hoses due to a defective safety valve Do not use the safety valve to vent the pressure tank To open rotate the screw of the safety valve anti clockwise until the valve begins to blow off Only allow the safety valve to blow for a short period Then turn the screw clockwise as far as it will go to close the valve The valve must now be closed again 9 3 Draining the condensation wa...

Page 22: ...o not touch live parts The cut off pressure must be at least 0 5 bar 0 05 hPa below the maximum pres sure of 10 bar 1 hPa of the safety valve Otherwise the safety valve can open too early which will prevent the compressor unit from attaining the cut off pressure as a result of which it will run continuously The maximum permitted pressure is marked by a red line on the attached pressure gauge If th...

Page 23: ...difference p at the adjustment screw The pressure difference increases in the arrow direction and decreases in the arrow direction The maximum permissible pressure difference must not be set to more than 3 bar Assembly 9000 610 77 02 1909V006 21 EN ...

Page 24: ...6 A X2 Distributor for compressor units X3 Distributor for membrane drying unit type 4282 only Q1 Pressure switch F1 Thermal protection switch nominal current 12 A for M1 F2 Thermal protection switch nominal current 12 A for M2 C1 Motor capacitor C2 Motor capacitor M1 Compressor unit M2 Compressor unit M3 Fan motor for membrane drying unit type 4282 only Assembly 22 9000 610 77 02 1909V006 EN ...

Page 25: ...he pressure switch by rotating it to the position I AUTO The compressor unit will start up automatically and fill the pressure tank When the cut off pressure is reached the compressor unit switches itself off automatically The unit can be switched off when required by turning the pressure switch to the 0 OFF set ting Usage 9000 610 77 02 1909V006 23 EN ...

Page 26: ...y depending on the ambient conditions and method of working empty it daily if the humidity is high Annually Replace the air intake filter in the compressor unit do this every six months if there is a high concentration of dust Replace the fleece filter in the condensate separator Every 5 years Replace the vibration dampers Change the cup seal In accordance with national law Check the safety valve ...

Page 27: ...ration reducers Change the cup seal In accordance with national law Check the safety valve Carry out recurring safety inspections e g pressure tank inspections electrical safety inspections in accordance with applicable national laws Usage 9000 610 77 02 1909V006 25 EN ...

Page 28: ... the condensate separator Switch off the compressor at the pressure switch Unplug the mains plug Release the pressure from the pressure tank To do this unscrew the bottom screw fitting on the condensate separator Push the slider of the housing locking mecha nism downwards Open the housing by rotating and pulling downwards Rotate the black filter mount approx 45 Remove the filter mount upwards from...

Page 29: ...ch off the unit Disconnect all power from the device Unscrew and remove the filter cover Remove the fine sterile filter Insert the new fine sterile filter Replace the filter cover and close Sintered filter Unscrew and remove the filter housing Remove the sintered filter Insert a new sintered filter Replace the filter housing and close Usage 9000 610 77 02 1909V006 27 EN ...

Page 30: ...the condensate drain valve when no more air emerges Disconnect the mains plug Disconnect the compressed air connection on the quick release coupling Membrane drying unit While the compressor unit is running open the condensate drain valve on the membrane dry ing unit When no more condensation water emerges close the condensate drain valve Switch off the device Pressure tank Open the condensate dra...

Page 31: ...sure tank and the pressure hoses must be vented before they are stored or transported Protect the unit against moisture dirt and extreme temperatures during transport refer to the section on Ambient conditions Only store the unit when it has been completely emptied Usage 9000 610 77 02 1909V006 29 EN ...

Page 32: ...a service technician Reset the protection switch Humming noise from motor Motor capacitor is defective Replace the capacitor Compressor does not switch off Wrong size of compressor air intake too high Calculate the air requirement this can be up to 50 l min per treatment unit if necessary install a larger compressor Leak in the compressed air sys tem Locate and seal the leak Inform a service techn...

Page 33: ...e cup seal or the entire piston Water dripping from air con sumers Maintenance work not carried out regularly without membrane drying unit Regularly drain the condensa tion water from the pressure tank see 9 3 Draining the condensation water Defective membrane drying unit Inform a service technician Working cycles of the com pressor are very short even if only small amounts of air are removed Cond...

Page 34: ...name Order number REF Serial number SN o Visual inspection of the packaging for any damage o Unpacking the medical device and checking for damage o Confirmation of the completeness of the delivery o Instruction in the proper handling and operation of the medical device based on the operating instructions Notes Name of person receiving instruction Signature Name and address of the qualified adviser...

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Page 36: ...Hersteller Manufacturer DÜRR DENTAL SE Höpfigheimer Str 17 74321 Bietigheim Bissingen Germany Fon 49 7142 705 0 www duerrdental com info duerrdental com ...

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