EN
CAS 1 / CA 1 / CA 2 Basic Unit
Installation and operating instructions
9000-606-26/30
*9000-606-26/30*
2103V005
Page 1: ...EN CAS 1 CA 1 CA 2 Basic Unit Installation and operating instructions 9000 606 26 30 9000 606 26 30 2103V005 ...
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Page 3: ...3 Spittoon connections 21 5 4 Station selection valve safety valve 21 5 5 Amalgam separation 22 5 6 Sediment level measurement 22 5 7 Operating problems 22 5 8 Service key 22 Assembly 6 Requirements 23 6 1 Installation setup room 23 6 2 Setup options 23 6 3 Hose materials 23 6 4 Installation and routeing of hoses and pipes 23 6 5 Information about electrical con nections 23 6 6 Information about c...
Page 4: ...35 12 5 Motor fault 36 13 Disinfection and cleaning 36 13 1 After every treatment 36 13 2 Daily after the end of treatment 36 13 3 Once or twice a week before the midday break 37 14 Replace the amalgam collector ves sel 37 14 1 Disposal of the collector vessel 37 15 Maintenance 39 15 1 Additional maintenance work for CA 2 39 15 2 Tests 40 Troubleshooting 16 Tips for operators and service techni ci...
Page 5: ...n this document are intended to draw your attention to possible injury to persons or damage to machinery The following warning symbols are used General warning symbol Biohazard warning The warnings are structured as follows SIGNAL WORD Description of the type and source of danger Here you will find the possible conse quences of ignoring the warning Follow these measures to avoid the danger The sig...
Page 6: ...f hygiene e g infection 2 1 Intended purpose CAS 1 The CAS 1 Combi Separator is designed for continuous separation of liquids and air and for separation of amalgam from the entire waste water from dental treatment units CA 1 CA 2 basic unit The amalgam separator is designed for the sepa ration of amalgam from the entire waste water from dental treatment units 2 2 Intended use CAS 1 The Combi Separ...
Page 7: ...nit prior to every use Do not convert or modify the unit Comply with the specifications of the Installa tion and Operating Instructions The Installation and Operating Instructions must be accessible to all operators of the unit at all times 2 6 Specialist personnel Operation Unit operating personnel must ensure safe and correct handling based on their training and knowledge Instruct or have every ...
Page 8: ... optional accessories or non genuine wear parts replacement parts e g mains cables can have a negative effect in terms of electrical safety and EMC 2 10 Transport The original packaging provides optimum protec tion for the unit during transport If required original packaging for the unit can be ordered from Dürr Dental Dürr Dental will not accept any responsi bility or liability for damage occurri...
Page 9: ...l 7805 116 00E Cable for display panel 1 m 9000 119 043 Cable for display panel 3 m 9000 119 042 Station selection valve 7560 500 60 Station selection valve for CAS 1 CS 1 7560 500 80 Place selection valve for CAS 1 7560500082 Rinsing unit II 7100 250 50 Vario rinsing unit 7100 260 50 Housing 7117 800 51 Safety transformer 24 V 100 VA 9000 150 46 Surge tank for CA 1 7117 800 60 OroCup care system ...
Page 10: ...ice kit 5 year interval 7117 980 30 Information about replacement parts is available from the portal for authorised specialist dealers at www duerrdental net Product description 8 9000 606 26 30 2103V005 EN ...
Page 11: ...ssure hPa mbar 160 Min volume of aspiration fluid max l min l min 0 1 1 0 Water supply spittoon l min 3 Total flow of waste liquids l min 4 Usable volume in amalgam collecting con tainer ccm approx 90 Replacement interval 4 6 months General data Drive motor nominal speed rpm 2800 Operating mode S5 95 duty cycle Type of protection IP 20 Protection class II Noise level approx dB A 45 Dimensions H x ...
Page 12: ...tion Auto MDI X Cable type CAT5 Ambient conditions during storage and transport Temperature C 10 to 60 Relative humidity 95 Ambient conditions during operation Temperature C 10 to 40 Relative humidity 70 Classification Medical Device Class I Product description 10 9000 606 26 30 2103V005 EN ...
Page 13: ...nths General data Drive motor nominal speed rpm 2800 Operating mode S5 95 duty cycle Type of protection IP 20 Protection class II Noise level approx dB A 44 Dimensions H x W x D mm 255 x 157 x110 Weight approx kg 2 7 Separation rate 95 DC duty cycle Noise level in accordance with EN ISO 3746 Network connection LAN technology Ethernet Standard IEEE 802 3u Data rate Mbit s 100 Connector RJ45 Type of...
Page 14: ...Ambient conditions during operation Temperature C 10 to 40 Relative humidity 70 Classification Medical Device Class I Product description 12 9000 606 26 30 2103V005 EN ...
Page 15: ...level of use of the connected treatment units General data Drive motor nominal speed rpm 2800 Operating mode S5 95 duty cycle Type of protection IP 20 Protection class II Noise level approx dB A 44 Dimensions H x W x D mm 277 x 157 x 110 Weight approx kg 2 7 Separation rate 95 DC duty cycle Noise level in accordance with EN ISO 3746 Network connection LAN technology Ethernet Standard IEEE 802 3u D...
Page 16: ...s during storage and transport Relative humidity 95 Ambient conditions during operation Temperature C 10 to 40 Relative humidity 70 Classification Medical Device Class I Product description 14 9000 606 26 30 2103V005 EN ...
Page 17: ...ic fields IEC 61000 4 3 2006 A1 2007 A2 2010 Compliant Immunity to near fields of wireless HF communication devices IEC 61000 4 3 2006 A1 2007 A2 2010 Compliant Immunity to fast electrical transients bursts AC mains voltage IEC 61000 4 4 2012 Compliant Immunity to electrical fast transients bursts I O SIP SOP ports IEC 61000 4 4 2012 Compliant Immunity to interference surges IEC 61000 4 5 2005 Com...
Page 18: ...uency bands 0 15 80 MHz 80 AM at 1 kHz Compliant Immunity to voltage dips short interruptions and voltage variations IEC 61000 4 11 2004 Compliant N A not applicable Electromagnetic compatibility EMC Interference immunity measurements SIP SOP Immunity to electrical fast transients bursts I O SIP SOP ports IEC 61000 4 4 2012 1 kV 100 kHz repetition rate Compliant Immunity to impulse voltages conduc...
Page 19: ...interference levels for near fields of wireless HF communication devices Compliant Immunity to power frequency magnetic fields IEC 61000 4 8 2009 30 A m 30 Hz or 60 Hz Compliant Immunity to interference table near fields of wireless HF communication devices Radio service Frequency band MHz Test level V m TETRA 400 380 390 27 GMRS 460 FRS 460 430 470 28 LTE band 13 17 704 787 9 GSM 800 900 TETRA 80...
Page 20: ...to conformity acceptance testing in accordance with the cur rent relevant European Union guidelines This equipment conforms to all relevant requirements 4 7 Approvals Centre of Competence in Civil Engineering Berlin Test number Z 64 1 20 Separation method compliant with standard ISO 11143 Type 1 Product description 18 9000 606 26 30 2103V005 EN ...
Page 21: ...um to suction unit 3 Aspiration input 4 Fluid output 5 Motor 6 Separation 7 Separation rotor 8 Centrifuge 9 Light barriers 3x 10 Sensor enclosure 11 Cone pump 12 Amalgam collector vessel 13 Float sensor 14 Fluids 15 Amalgam particles Product description 9000 606 26 30 2103V005 19 EN ...
Page 22: ...CA 1 1 Fluid intake 4 Fluid output 5 Motor 8 Centrifuge 9 Light barriers 3x 10 Sensor enclosure 11 Cone pump 12 Amalgam collecting container 13 Float sensor 14 Fluids 15 Amalgam particles Product description 20 9000 606 26 30 2103V005 EN ...
Page 23: ...epara ted amalgam particles 15 are rinsed once the centrifuge is switched off A float sensor 13 checks the level within the collector vessel and sends a signal to the display panel when it needs replacing In combination with a light barrier 9c this float sensor also monitors whether a collec tor vessel is in use Once the centrifuge is switched off a self clean ing process is triggered by the braki...
Page 24: ...ticles out of the centri fuge 8 downwards into the collector vessel The separated amalgam particles form a sedi ment in the replaceable collector vessel The level of fluid in the collector is regulated by the pump cone so that the risk of fluid escaping when the collector vessel is changed can be avoided 5 6 Sediment level measurement The fill level in the collector vessel 12 is checked by a float...
Page 25: ...tallation in accord ance with the applicable local regulations and standards Lay the hose installation of the drains to or from the unit at a sufficient incline If incorrectly laid the hoses can become blocked with sedimentation 6 5 Information about electrical connections Ensure that electrical connections to the mains power supply are carried out in accordance with current valid national and loc...
Page 26: ... or Lightweight PVC control cable with shielded cable sheathing Wire cross section Unit feed 0 75 mm Connection external valves units 0 5 mm 7 Combination variants 7 1 Single station combination suction unit 8 1 2 3 1 CA 1 2 Surge tank 3 VS 300 S combination suction unit 7 2 With buffer vessel as CA 2 2 1 1 CA 2 basic unit 2 Buffer vessel Assembly 24 9000 606 26 30 2103V005 EN ...
Page 27: ...s protective goggles and mouth and nose protection Attach the unit vertically at a suitable position in the treatment unit The unit is mounted on rubber pads and suspended in a metal frame This mounting arrangement prevents the transmission of any vibrations to the treatment unit while the device is running Vibrations may occur if the unit is not positioned vertically A minimum distance of 3 mm mu...
Page 28: ... transported more effectively Installation sets Installation sets and detailed documentation for various installation situations are available from the manufacturers When installed in a housing ventilation slits should be provided to avoid heat build up in the housing 8 3 Installation in a housing Unit in a housing e g next to the treatment unit See Installation information CAS 1 in a housing 8 4 ...
Page 29: ...nt with IEC 60601 1 with two means of patient protection MOPP between the mains circuit and the secondary circuit at least 100 VA secondary fuse T 4 AH or IEC 60127 2 V T 4 AH 250 V 8 6 Electrical connections con troller Power provided via X1 Diag JTAG Display X1 M F1 X9 X1 X2 X11 X3 X5 X7 X6 X6a X12 X4 X13 X10 X8 B C X1 Power supply in acc with 60601 1 24 V AC or 24 36 V DC X2 Signal input from t...
Page 30: ...e wire with connector to the X3 connection of the control At the connection for the rinsing unit a suction unit relay for example can be connected if there is no isolation present between the suction unit signal and sta tion selection valve in the treatment unit Note the power consumption of the suc tion unit relay Display panel The display panel is used to indicate mes sages acoustically and visu...
Page 31: ...r situations Change unit settings Activate test functions Transmit data for archiving Provide documents concerning the units Connecting the device to the network During initial installation a router or server with DHCP is recommended so the unit is detected in the network Remove the cover from the electronics Plug the network cable into the electronics and into a network socket Attach the network ...
Page 32: ...l nur CAS 1 X4 CAN bus X6 Display panel external X6a connection for predecessor model X7 Sensor technology X8 Production interface X9 Motor X10 JTAG programming interface X11 Integriertes Platzwahlventil Sicherheitsventil nur CAS 1 X12 Network connection X13 SD card holder for Micro SD optional H1 Motor display H2 Manifold display H3 Display place selection valve H4 Display collecting container mi...
Page 33: ...ttoon Check the connections hoses and device for leaks 9 1 Monitoring the unit via the network The following requirements must be met in order to monitor the unit on the computer Unit connected to the network Current monitoring software installed on the computer As the monitoring system of the device the software must deliver acoustic sig nals Audio output on the computer must be activated Combini...
Page 34: ... using the software or if available the touch screen Check the firewall and release the ports if applicable Network protocols and ports Port Purpose Service 45123 UDP 45124 UDP Unit recognition and configuration 1900 UDP Service indicator SSDP UPnP 502 TCP 80801 TCP 2005 TCP Device data 5141 UDP Event log data Syslog 22 TCP 23 TCP Diagnosis SSH Telnet 123 UDP Time NTP 2006 Diagnosis 1 The port may...
Page 35: ...10 Service program Assembly 9000 606 26 30 2103V005 33 EN ...
Page 36: ...ng the service button 11 3 Sediment level measurement While the service program is activated the safety check for the collector vessel is deactivated The sediment level measurement can be used to check the function of the sediment sensor and the function of the LEDs Every time the service key is pressed the sedi ment level is checked If a test collector vessel is used for this the different levels...
Page 37: ...s 100 full Yellow LED is on Red display flashes Audible signal melody sounds At a fill level of 100 the signal melody can no longer be switched off by pressing the reset button The collecting container needs to be replaced Wear protective equipment to avoid any risk of infection e g liquid tight protective gloves protective goggles face mask The separator will not be ready for operation again unti...
Page 38: ...t use abrasive cleaners Do not use agents containing chlorine Do not use any solvents like acetone Dürr Dental recommends For disinfection and cleaning Orotol plus or Orotol ultra For cleaning MD 555 cleaner Only these products have been tested by Dürr Dental When using prophy powders Dürr Dental recom mends the water soluble Lunos prophy powders in order to protect the Dürr Dental suction sys tem...
Page 39: ...protective equipment to avoid any risk of infection e g liquid tight protective gloves protective goggles face mask We strongly recommend that the amal gam collecting container should only be changed in the morning before the start of work This will prevent fluid from drip ping out of the drum while it is being changed Disconnect all power from the unit Remove the full amalgam collecting container...
Page 40: ... specialist dental equipment retailer Document the replacement and legally compli ant disposal of the filled waste amalgam collec tor vessel in the Operating Handbook In some countries the owner is required to keep an operating handbook This operating handbook must document all maintenance work service work checks and amalgam disposal Usage 38 9000 606 26 30 2103V005 EN ...
Page 41: ...ion or draining power of the device decreases Annually Cleaning of the suction unit in accordance with the operating instructions Clean the float Replace the bellows Every 3 years Replace the rubber grommets on the connections Replace the float Every 5 years Replace the centrifuge drum and seal Replace all O rings from the replacement parts kit in the device Replace the rubber grommets on the conn...
Page 42: ...approx 90 sec continuous running Tyscor Pulse optional This test should be performed as an additional test if the device is monitored with software via the network Requirements for the test ü Device connected to the network ü Monitoring software running Work steps to be performed Check whether any messages are displayed on the PC monitor Check the acoustic signal Inspection of the general operatin...
Page 43: ...it Clean and disinfect the suction before working on the unit Wear protective equipment when working e g impermeable gloves protective goggles and mouth and nose protection Prior to working on the unit or in case of danger disconnect it from the mains 2 3 4 5 6 1 1 Display panel 2 RED display 3 GREEN LED 4 Audible signal melody 5 Reset service key 6 YELLOW LED Troubleshooting 9000 606 26 30 2103V0...
Page 44: ...ignal melody sounds Amalgam collecting container is 100 full Change the amalgam collect ing container Audible signal can no longer be switched off Float sensor dirty or blocked If this display occurs repeat edly even when the collecting container is empty check that the float sensor can move freely Waster water line siphon trap dirty Clean the waste water line siphon trap The RED and GREEN display...
Page 45: ...eplace the pump cone Centrifuge dirty Clean or replace the centri fuge Water supply too low Introduce water into the suc tion pipe Retrofit the rinsing unit Check the rinsing unit for its correct installation position Check the function of the rins ing unit Backlog at the inlet of the buf fer vessel or insufficient draining of water from the buf fer tank CA 2 Unit was suspended at an angle or is n...
Page 46: ... Only by customer services service technicians Troubleshooting 44 9000 606 26 30 2103V005 EN ...
Page 47: ...ansport Close all media connections Wear protective equipment to avoid any risk of infection e g liquid tight protective gloves protective goggles face mask Before disassembly clean and disinfect the suction unit and the unit using a suitable disin fectant approved by Dürr Dental Disinfect a defective unit using a suitable sur face disinfection agent Seal all connections with sealing caps Pack the...
Page 48: ...17 2 Close CAS 1 2 1 1 2 1 Dummy bushing 2 Ring clamp 17 3 Close CA 2 1 2 1 2 1 Dummy bushing 2 Ring clamp Troubleshooting 46 9000 606 26 30 2103V005 EN ...
Page 49: ...ame Order number REF Serial number SN o Visual inspection of the packaging for any damage o Unpacking the medical device and checking for damage o Confirmation of the completeness of the delivery o Instruction in the proper handling and operation of the medical device based on the operating instructions Notes Name of person receiving instruction Signature Name and address of the qualified adviser ...
Page 50: ...Appendix 48 9000 606 26 30 2103V005 EN ...
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Page 52: ...Hersteller Manufacturer DÜRR DENTAL SE Höpfigheimer Str 17 74321 Bietigheim Bissingen Germany Fon 49 7142 705 0 www duerrdental com info duerrdental com ...
