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DuroStar DS7000Q, User Manual

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DS7000Q GENERATOR

This manual provides information regarding the operation 
and maintenance of these products. We have made every 
effort to ensure the accuracy of the information in this 
manual. We reserve the right to change this product at 
any time without prior notice.

5800 Ontario Mills Pkwy

Ontario, CA 91764 USA

www.duromaxpowerequipment.com

Call our Customer Care Team Toll Free 8-5pm PST Mon-Fri 

844-DUROMAX

User Manual

REV: DS7000Q-05252018

Summary of Contents for DS7000Q

Page 1: ... every effort to ensure the accuracy of the information in this manual We reserve the right to change this product at any time without prior notice 5800 Ontario Mills Pkwy Ontario CA 91764 USA www duromaxpowerequipment com Call our Customer Care Team Toll Free 8 5pm PST Mon Fri 844 DUROMAX User Manual REV DS7000Q 05252018 ...

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Page 3: ...ction 3 Checking the Oil 20 Check the Fuel Level 21 Starting the Generator 22 Starting the Generator Remote Start 24 Starting the Generator 2 Adding Oil 16 Adding Diesel 17 Grounding the Generator 18 Generator Setup 4 AC Usage 28 Connecting a Load to the Generator 30 Voltage Selector Switch 31 DC Usage 32 Using the Generator 3 ...

Page 4: ... 36 Maintenance Log 37 Checking the Oil 38 Changing the Oil 39 Cleaning the Air cleaner 40 Specifications 42 50 Basic Troubleshooting 44 Changing Inspecting the AVR 46 Maintenance and Care Warranty Troubleshooting 8 54 Contact Information ...

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Page 6: ...nter storm that knocks out power dewatering a flooded property or washing away a deck for the summer season Engines that are certified to comply with U S EPA emission regulations for SORE Small off Road Equipment are certified to operate on regular diesel and may include the following emission control systems EM Engine Modifications and TWC Three Way Catalyst if so equipped 6 STOP Please do not re...

Page 7: ... can exceed 150 F 65 C Do not touch hot surfaces Pay attention to warning labels on the generator denoting hot parts of the machine Allow generator to cool several minutes after use before touching engine or areas which heat during use The safety alert symbol is used with one of the safety words DANGER CAUTION or WARNING to alert you of hazards Please pay attention to these hazard notices both in ...

Page 8: ...disconnect the spark plug WARNING This generator produces a powerful voltage which can result in electrocution ALWAYS ground the generator before using it see the Grounding the Generator portion of the PREPARlNG THE GENERATOR FOR USE section Generator should only be plugged into electrical devices either directly or with an extension cord NEVER connect to a building electrical system without a qua...

Page 9: ...In addition to the above safety notices please familiarize yourself with the safety and hazard markings on the generator GENERAL SAFETY PROCEDURES 9 ...

Page 10: ...Stop Switch is located inside the mainentance door above the oil fill Flip the switch to the right to allow the unit to run Add oil The oil fill cap is located on the lower engine block inside the maintenance door Remove the oil fill cap and fill with 15w40 diesel oil 1 Turn breaker off The breaker is located on the right side of the front power panel Flip the breaker down to prevent accidental lo...

Page 11: ...front panel Start with the largest loads first 10 Start generator The key switch is located on the left side of the front power panel Insert the key and turn to the start position to start the generator Allow the key to return to the run position once started 7 Turn breaker on The breaker is located on the right side of the front power panel Flip the breaker up to allow power to flow to the recept...

Page 12: ...stick Use to add or check the engine oil 6 Oil Drain Use to remove the engine oil during regular oil changes 7 Stop Run Switch To the right for Connect a ground wire here to properly ground the generator 8 Battery 12V DC 7ah Battery that powers the Electric Start System 9 Engine Switch 3 Position Switch to Start Run or turn Off the generator 10 Low Oil Alert Will light if the engine shuts down or ...

Page 13: ... small DC powered items 16 Ground Terminal Connect a ground wire here to properly ground the generator 17 120 240v 4 Prong Twist Lock Use to connect electrical devices that run 120 or 240 Volt 60Hz single phase AC current NEMA L14 30 18 120v 3 Prong Twist Lock Use to connect electrical devices that run 120 Volt 60 Hz single phase AC current NEMA 6 20 19 120v 3 Prong GFCI Receptacle Use to connect ...

Page 14: ... Wrench Plug Ends Phillips and slot blade screwdriver used for generator maintenance Used to add oil to the generator without messy spills Assorted wrenches used in generator maintenance and assembly Commonly 8mm 10mm 13mm and 15mm Used in conjunction with the charging posts to charge 12v automotive style batteries or small DC appliances Used in spark plug maintenance inspection and installation P...

Page 15: ...GENERATOR SETUP Proper setup of your generator will get you going as soon as possible while making sure you and your equipment are safe and cared for ...

Page 16: ...ne s service life a Make sure the generator is on a level surface b Unscrew the oil filler dipstick cap from the engine c Using a funnel add the appropriate amount of oil into the crankcase You will know the crankcase is full when the oil level has reached the lower lip of the opening you have just poured the oil into d Replace oil filler cap 1 Step 1 Adding Oil Engine oil recommended SAE 15W 40 V...

Page 17: ...e on the top of the fuel tank indicates how much diesel is in the generator fuel tank e Replace fuel cap and wipe up any spilled diesel with a dry cloth NOTE Fuel can expand Do not fill the fuel tank to the very top Leave a minimum of 1 5 in of open space IMPORTANT Never use an oil diesel mixture Never use old fuel Avoid getting dirt or water in the fuel tank Fuel can age in the tank and make it h...

Page 18: ...s grounding rod that s driven into the earth A generally acceptable grounding wire is a No 12 AWG American Wire Gauge stranded copper wire Grounding codes can vary by location Please contact a local electrician to check the grounding regulations for your area 1 Step 3 Grounding the Generator WARNING Failure to properly ground the generator can result in electrocution 18 ...

Page 19: ...e are still steps you should take to prepare it for operation each time you use it IMPORTANT At this point you should be familiar with the procedures described in the first portion of this section entitled GENERATOR SETUP If you have not yet read this section go back and read it now ...

Page 20: ...ck cap c With a dry cloth wipe the oil off of the stick on the inside of the cap d Insert the dipstick as if you were replacing the cap and then remove again There should now be oil on the stick If there is no oil on the stick or oil only at the very end of the stick you should add oil until the engine crankcase is filled see Adding Oil portion of the Maintenance section e Be sure to replace the c...

Page 21: ...gister with less than 1 3 fuel tank full 1 Step 2 Check the fuel level WARNING Diesel and diesel fumes are highly flammable Do not fill tank near an open flame Always allow engine to cool for several minutes before refueling DO NOT overfill fuel tank Fuel expands when shaken or heated ALWAY leave 11 2 space or more at the top of the tank ALWAYS use fresh fuel or stabilized fuel Old diesel older th...

Page 22: ... the run position once started 3 STARTING THE GENERATOR Shut breaker off The breaker is located on the right side of the front power panel Flip the breaker down to prevent accidental load when starting the generator 1 Starting the Generator Run Stop Switch The Run Stop Switch is located inside the mainentance door above the oil fill Flip the switch to the right to allow the unit to run 2 22 ...

Page 23: ...ait 10 seconds before operating the starter again 23 Check power indicator The power indicator is located to the right of the keyswitch Ensure the power indicator is lit before powering appliances 4 Return engine switch to RUN The key switch is located on the left side of the front power panel Insert the key and turn to the start position to start the generator Allow the key to return to the run p...

Page 24: ...e generator 3 STARTING THE GENERATOR CONTINUED Turn the breaker ON The breaker is located on the right side of the front power panel Flip the breaker down to prevent accidental load when starting the generator 1 Starting the Generator Remote Start Run Stop Switch The Run Stop Switch is located inside the mainentance door above the oil fill Flip the switch to the right to allow the unit to run 2 24...

Page 25: ...he engine fails to start press the stop button and wait 10 seconds before operating the starter again 25 Open the remote Open the remote by sliding the cover down Extend the antenna 4 Start the generator Press the start button at the top with the lightening bolt to start the generator 5 ...

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Page 27: ...re still steps you should take to prepare it for operation each time you use it IMPORTANT At this point you should be familiar with the procedures described in the first portion of this section entitled GENERATOR SETUP If you have not yet read this section go back and read it now ...

Page 28: ...eed the rated wattage of the generator itself To calculate the total wattage requirement of the electrical devices you wish to connect find the rated or running wattage of each device This number should be listed somewhere on the device or in its instruction manual If you cannot find this wattage you may calculate it by multiplying the Voltage requirement by the Amperage drawn Watts Volts x Amps I...

Page 29: ...ectric drill 600 900 Television 500 0 Deep freezer 500 800 Garage door opener 480 600 Stereo 400 0 Box fan 300 600 Clock radio 300 0 Security system 180 0 DVD Player 100 0 Common light bulb 75 0 CAUTION The generator can only run at its surge wattage capacity for a very short time Connect only electrical devices requiring a rated running wattage equal to or less than the rated wattage of the gener...

Page 30: ...nnected the 240v receptacle Plug in devices Turn breaker on Turn on connected devices Plug in devices to the appropriate receptacle When using the generator in 120 240v mode balance the load as closely as possible Placing more load on one side of the circuit will reduce the breaker trip period Flip the circuit breaker up to the on position to allow power to the receptacles Start or turn on applian...

Page 31: ...e 120 240V position If only 120V appliances are being connected to the generator select the 120V ONLY position to double the 120v amperage and automatically balance the load Long or thin cords can drain the power provided to an electrical device by the generator When using such cords allow for a slightly higher rated wattage requirement for the electrical device See table below for recommended cor...

Page 32: ...sitive receptacle Start Generator Connect one charging wire to the positive terminal on the battery and the other charging wire to the negative terminal on the battery Connect the free end of the positive wire to the positive receptacle outlet on the generator The key switch is located on the left side of the front power panel Insert the key and turn to the start position to start the generator Al...

Page 33: ...n charging a battery DANGER If battery acid gets on your skin flush with water If battery acid gets in your eyes flush with water and call a physician immediately DANGER If battery acid is swallowed drink large quantities of milk and call a Physician immediately 33 Connect negative receptacle Carefully connect the free end of the negative wire to the negative receptacle on the generator 4 Disconne...

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Page 35: ...nce and storage of your generator is essential to ensure trouble free use of your generator when you need it By following the maintenance and care requirements you can keep your generator running smooth and efficient for years to come 35 ...

Page 36: ... schedules in this instruction manual Make sure the engine is off before you begin any maintenance or repairs Let the engine and exhaust system cool before touching To reduce the possibility of fire or explosion be careful when working around diesel Use only a nonflammable solvent not diesel to clean parts Keep cigarettes sparks and flames away from all fuel related parts SERVICE REGULAR SERVICE P...

Page 37: ...MAINTENANCE LOG Date Generator Hours Maintenance Performed 37 ...

Page 38: ...Unscrew the oil filler dipstick cap c With a dry cloth wipe the oil off of the stick on the inside of the cap d Insert the dipstick as if you were replacing the cap and then remove again There should now be oil on the stick If there is no oil on the stick or oil only at the very end of the stick you should add oil until the engine crankcase is filled see Adding Oil portion of the Maintenance secti...

Page 39: ...aminated with water or dirt Remove drain plug Drain oil Replace drain plug Using a hex wrench unscrew the oil drain plug which is located on the crankcase underneath the oil filler dipstick cap Allow all the oil to drain from the generator Drain oil into an approved oil disposal container Contact your local auto parts store for information on oil disposal Replace the oil drain plug and tighten wit...

Page 40: ... engine causing overheating and engine wear MAINTENANCE AND CARE CONTINUED Cleaning the air cleaner Open filter housing Remove filter cover Remove the element Remove the 4 bolts on the right side of generator and remove the cover to expose the air filter Unscrew the wingnut and remove the air cleaner cover Remove the retaining nut and inspect the air filter element If dirty dispose of the element ...

Page 41: ...eaner base and secure it with the retaining nut 4 Reinstall the filter cover Place the air filter cover on the air filter base and tighten the wingnut securely 5 6 Reinstall filter housing Reinstall the filter housing on the right side of the generator and secure with the 4 bolts ...

Page 42: ...AC Phase Single DC Voltage 12V DC Amperage 8 3A Dimensions LENGTH 38in WIDTH 22in HEIGHT 30in Engine Type 4 Stroke OHV Forced Air Ignition System Non Contact Transistor Displacement 418cc Starting Type Electric Fuel Tank Capacity 3 8 US Gal 14 5L Oil Capacity 54 fl oz 1 1L Run Time 50 10 hr Noise Level 74db 42 ...

Page 43: ...TROUBLESHOOTING This section of the manual is to help you troubleshoot problems with your generator 43 ...

Page 44: ...there is no electrical output Circ0uit Breaker is Off Turn on circuit breaker Wiring connection is bad Replace extension cord s Device connected to generator is Malfunctioning Disconnect malfunctioning device Generator runs but does not support all electrical devices con nected Generator is overloaded Disconnect 1 or more items to reduce the load Device connected to generator is bad Disconnect mal...

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Page 46: ...heated or overloaded the AVR may be damaged and require replacement Remove rear cover Remove AVR bolts Disconnect AVR wire clip Remove the 4 bolts of the rear cover then pull the cover off the generator Remove the 2 bolts holding the AVR Disconnect the wire clip 1 2 3 TROUBLESHOOTING CONTINUED 46 ...

Page 47: ...e 2 bolts 4 Reconnect the AVR wire clips Insert and connect the 2 wires clips from the AVR be sure to connect them securely 5 6 Reinstall rear cover Replace the rear cover and tighten the 4 bolts securely Changing Inspecting the AVR Continued 47 ...

Page 48: ...WIRING DIAGRAM 48 ...

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Page 50: ...NTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The U S Environmental Protection Agency EPA California Air Resources Board and Imperial Industrial Supply Co LTD DuroMax Power Equipment are pleased to explain the emissions control system s warranty on your 2018 small off road engine In California new equipment that use small off road engines must be designed built and equipped to meet the State ...

Page 51: ...questions regarding your warranty coverage contact us at 800 629 4329 or email support duromaxpowerequipment com DEFECTS WARRANTY REQUIREMENTS The warranty period begins on the date the engine or equipment is delivered to an ultimate purchaser and extends for a period of Two Years GENERAL EMISSIONS WARRANTY COVERAGE DuroMax Power Equipment warrants to the ultimate purchaser and each subsequent own...

Page 52: ... provided at all manufacturer distribution centers that are franchised to service the subject engines 6 The owner must not be charged for diagnostic labor that leads to the determination that a warranted part is in fact defective provided that such diagnostic work is performed at a warranty station 7 The manufacturer is liable for damages to other engine components proximately caused by a failure ...

Page 53: ...her device used to capture particulate emissions 8 Electronic controls 9 Vacuum temperature and time sensitive valves and switches 10 Hoses belts connectors and assemblies 11 Evaporative Emission Warranty Part List i Fuel Tank ii Fuel Cap iii Fuel Line iv Fuel Line Fittings v Clamps vi Pressure Relief Valves vii Control Valves viii Control Solenoids ix Electronic Controls x Vacuum Control Diaphrag...

Page 54: ...our lifeline in the event of an emergency Should you have any problems please contact our customer service department DUROSTAR POWER EQUIPMENT 5800 Ontario Mills Parkway Ontario CA 91764 Customer Service 844 DUROMAX Customer Service Hours 8 5pm PST Website www duromaxpowerequipment com Email customer_service duromaxpowerequipment com ...

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Page 56: ...5800 Ontario Mills Parkway Ontario CA 91764 United States 844 DUROMAX ...

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