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Instruction Manual 

DHS-5 Remote Spreader - V1.0 

www.durapac.com 

Page 7 of 9 

 

7.0

 

Troubleshooting 

Problem 

Cause 

Solution 

Spreader moves but 
does not maintain 
pressure 

Leaking connection 

 

Clean, reseal with thread sealant 
and tighten connection 

Leaking cylinder seals 

 

Replace worn seals 

 

Check for excessive contamination 
or wear   

 

Replace contaminated fluid as 
necessary 

Malfunctioning pump/valve 

 

Check pump or valve operating 
instructions 

 

Repair or replace as necessary 

Spreader leaks hydraulic 
fluid 

Worn or damaged seals 

 

Replace worn seals 

 

Check for excessive contamination 
or wear 

 

Replace contaminated fluid as 
necessary 

Loose connections 

 

Clean, reseal with thread sealant 
and tighten connection 

Spreader will not retract 
or retracts slower than 
normal 

Closed pump release valve 

 

Open pump release valve 

Loose couplers 

 

Tighten couplers 

Blocked hydraulic lines 

 

Clean and flush lines 

Weak or broken retraction 
springs 

 

Send to a Durapac authorised 
service centre for repair 

Internally damaged cylinder 

 

Send to a Durapac authorised 
service centre for repair 

Pump reservoir too full 

 

Drain hydraulic fluid to correct 
level 

Erratic Action 

Air in system or pump 
cavitation 

 

Add fluid, bleed air and check for 
leaks 

External leakage 

 

Replace worn packings 

 

Check for excessive contamination 
fluid as necessary 

 

Replace contaminated fluid as 
necessary 

Sticking or binding cylinder  

 

Check for dirt or leaks 

 

Check for bent, misaligned, worn 
parts or defective packings 

Spreader does not move 

Loose couplers 

 

Tighten couplers 

Faulty coupler 

 

Verify that female coupler is not 
locked up (ball wedged into seat)  

 

Replace both male and female 
couplers 

Improper valve position 

 

Close release valve or shift to new 
position 

Low or no hydraulic fluid in 
pump reservoir 

 

Fill and bleed the system 

Summary of Contents for DHS-5

Page 1: ...PTY LTD 2 186 Granite Street GEEBUNG QLD 4034 Australia sales absoluteequipment com au Phone 61 7 3865 4006 Fax 61 7 3102 6288 Maximum Operating Pressure 700 bar Instruction Manual Hydraulic Remote Sp...

Page 2: ...and that any missing or damaged parts decals warning safety labels or signs are replaced with Durapac authorised replacement parts only Any spreader that appears to be damaged in any way is worn leaki...

Page 3: ...Minimum age of the operator must be 18 years The operator must have read and understood all instructions safety issues cautions and warnings before starting to operate the equipment The operator is re...

Page 4: ...hose is blocked or reduced Periodically inspect the hose for wear Hose material and coupler seals must be compatible with the hydraulic fluid used Hoses also must not come in contact with corrosive m...

Page 5: ...equipment The DHS 5 spreaders have a spring return cylinder and the speed of retraction is affected by the length of the hose and other restrictions in the line Most 700 bar hand or power pumps for u...

Page 6: ...nections Dirt sand etc will quickly ruin any hydraulic system Ensure that couplings are clean and free of foreign matter After each use clean couplings and attach dust caps Maintenance is required whe...

Page 7: ...pump release valve Loose couplers Tighten couplers Blocked hydraulic lines Clean and flush lines Weak or broken retraction springs Send to a Durapac authorised service centre for repair Internally da...

Page 8: ...Load is above the capacity of the system Use the correct equipment Sticking or binding cylinder Check for dirt or leaks Check for bent misaligned worn parts or defective packings Spreader moves slowe...

Page 9: ...Not all components of the Hydraulic Spreader are replacement items but are illustrated as a convenient reference of location and position in the assembly sequence Item Description Qty 1 Body 1 2 Inne...

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