Duplo DBM-150 Instruction Manual Download

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INSTRUCTION MANUAL

STAPLER FOLDER

DBM-150

Be sure to read this manual prior to use.

Please leave this manual at the site of use for easy reference.

TRIMMER

DBM-150T

Original instructions

Summary of Contents for DBM-150

Page 1: ...INSTRUCTION MANUAL STAPLER FOLDER DBM 150 Be sure to read this manual prior to use Please leave this manual at the site of use for easy reference TRIMMER DBM 150T Original instructions...

Page 2: ...and supplementary instructions Trademark The product name and company name used in this manual are trademarks or registered trademarks of the respective companies For North America Note This equipment...

Page 3: ...performed A graphic may be shown inside the mark to describe the action to be performed more specifically Power Supply Make sure the power supply used is always within the following range Power suppl...

Page 4: ...shock Do not insert any metal or easily combustible object inside this unit This could result in a fire or an electrical shock Do not use flammable sprays inside or near the unit e g when cleaning th...

Page 5: ...r switch and disconnect the power plug from the power outlet Failure to do so could result in a fire or an electrical shock Contact your dealer immediately Before cleaning this unit turn the unit off...

Page 6: ...sted on the machine to ensure user safety Do not remove or change them When the labels become dirty or are lost be sure to contact your dealer for a new one For North America Do not sit on the stacker...

Page 7: ...v Safety Precautions For EU Do not sit on the stacker tray Do not push the stacker tray Do not put a heavy load on the stacker tray...

Page 8: ...s are not aligned 2 13 6 2 When stapling and folding positions do not align 2 14 6 3 Adjusting stapling and folding positions simultaneously 2 16 6 4 Adjusting the trimming position when the DBM 150T...

Page 9: ...vii Contents 3 1 Troubleshooting for the DBM 150 5 7 3 2 Troubleshooting for the DBM 150T 5 10 3 3 Common troubleshooting for the DBM 150 and DBM 150T 5 10 Chapter 6 Appendix Specifications 6 1...

Page 10: ...viii Contents Memo...

Page 11: ...a booklet in other modes using the option kit below CORNER AND SIDE STAPLE KIT side staple corner staple SXS MODIFICATION KIT used to connect a sheet feeder as a upstream unit The DBM 150T trimmer can...

Page 12: ...trimmed After being trimmed the booklet will be conveyed to the belt stacker The booklet can be ejected even without trimming 2 Folded paper The booklet folded not stapled by the upstream unit is sent...

Page 13: ...ed with each other as shown in the figure below When not using the DBM 150T the belt stacker is connected to the DBM 150 This manual describes how to use both the DBM 150 and the DBM 150T Note that th...

Page 14: ...1 4 Chapter 1 Before Operation 2 1 DBM 150 external parts 1 2 4 9 10 6 7 5 3 8...

Page 15: ...is inlet 5 Stopper cover Open the cover when a paper jam occurs This machine will not operate if open p 5 4 6 Manual feed guide F B Move these guides according to a paper size when feeding paper manua...

Page 16: ...1 6 Chapter 1 Before Operation 2 2 DBM 150 internal parts 5 6 7 7 6 12 9 11 9 13 14 15 13 12 5 8 2 3 10 1 1 4...

Page 17: ...7 Clincher fixing screw Loosen the screw when moving the clincher p 2 5 8 Hexagonal wrench holder Holder for storing the supplied hexagonal wrench p 2 5 9 Roller gap adjustment Adjusts the gap betwee...

Page 18: ...ets is ejected to this box 3 Trimming stopper adjustment Adjusts the position of the trimming stopper to correct trimming misalignment p 2 19 4 Roller gap adjustment lever Adjusts the gap between the...

Page 19: ...e Function 1 Belt stacker Booklets are ejected here from the DBM 150 or the DBM 150T 2 Conveyance belt Conveys paper p 4 1 3 Paper guide roller Holds a booklet as an aid for the belt stacker p 2 11 p...

Page 20: ...guide B 1 Attach the guide to the non operator s side of the manual feed inlet paper feed inlet with the magnet and move them according to a paper size p 3 15 3 Hexagonal wrench 1 Use to secure the po...

Page 21: ...n used in the step mode starts jogging movements of the side guides and back guide in the stapling section 7 process key Performs binding operations in the step mode 8 paper ejection key Ejects paper...

Page 22: ...the memory currently selected 7 The number of sets processed Displays the number of sets processed by the machine Pressing the key for one second or more returns the count to 0 Once you turn off the p...

Page 23: ...KIT is used 3 Paper size Select a paper size A5 A4 A4 A3 A3SR B5 B5 B4 LTR LTR LGL LGR STMT Custom When stacked with long edge feed is displayed to the right of the paper size If the current paper siz...

Page 24: ...210 0 297 0 210 0 297 0 1 1 210 0 Trimming On Setting Saddle Fold Saddle Fold Saddle Fold Setting Saddle Fold Setting Setting Setting Custom Length Width Width Custom This is displayed only when the b...

Page 25: ...remaining amount of staple ON OFF Default ON Once turning off the power the setting returns to ON Buzzer Set Specify whether to activate the buzzer ON OFF Default ON Stack Start T Specify the timing...

Page 26: ...tion Step Trim OFF Step Trim T Conv Stop 0 Function OFF Step Trim Function Fold Start T 0 This is displayed only when the DBM 150T is connected to the DBM 150 as a downstream unit This is displayed on...

Page 27: ...m 0 02 inch Side Guide Adjusts the position of the side guide p 2 13 Adjustable range 10 to 10 The distance between the side guide and the paper decreases The distance between the side guide and the p...

Page 28: ...elected the trimming width is 3 mm 0 12 inch Displayed only when the binding mode is set to Saddle Fold or Fold and the DBM 150T is connected to the DBM 150 as a downstream unit Fine adjustment menu m...

Page 29: ...R AND SIDE STAPLE KIT 1 2 3 No Name QTY Function 1 Side stapling guide 1 Attach this between the folding rollers of the DBM 150 p 3 1 2 Staple guide F 1 Attach this to the stapler unit F p 3 1 3 Stapl...

Page 30: ...9 mm 10 98 inches or more or the CORNER AND SIDE STAPLE KIT is attached p 3 7 3 Lower conveyance unit S 1 Attach this to the DBM 150 when stapling paper whose length is less than 279 mm 10 98 inches p...

Page 31: ...BM 150 p 3 4 9 Side guide F S 1 When stapling paper whose length is less than 279 mm 10 98 inches attach this to the operator s side of the DBM 150 p 3 4 10 Joint bracket B L 1 When stapling paper who...

Page 32: ...ee the text and the relevant pages Turn on the power p 2 1 Make settings on the control panel p 2 2 Preparing the DBM 150 p 2 5 Prepare the upstream unit p 2 11 Perform operations step by step p 2 11...

Page 33: ...0 to l When the upstream unit is connected to the DBM 150 Main power switch Power switch 1 Set the main power switch of the DBM 150 to l 2 Set the power switch of the DBM 150 to 3 Set the main power s...

Page 34: ...r wait for two seconds or more When connected to the collator set the power switch of the tower A to 2 SettingtheControlPanel Make settings for a binding mode paper size trimming and others on the con...

Page 35: ...then press the key 7 Press the key 01 Setting Trimming On Trimming will be selected 8 Press the key or key to select Trimming On then press the key 9 Press the key The top screen will be displayed 2...

Page 36: ...firmed and the Custom screen will be displayed 290 0 210 0 Length Width Custom 7 Press the key Width will be selected 8 Press the key The Width screen will be displayed 1 1 210 0 Width 9 Press the key...

Page 37: ...this machine to O Do not touch the power switch with wet hands Otherwise electric hazards may occur 2 Disconnect the power plug from the outlet Otherwise electric hazards may occur Do not touch the p...

Page 38: ...on injury malfunction or breakdown may be caused by disassembling the parts which are not specified in this manual Do not disassemble the product more than needs Do not use the hexagonal wrench for a...

Page 39: ...es Side staple option LTR 279 4 mm 11 inches 4 258 mm 10 16 inches A4 297 mm 11 69 inches 5 276 mm 10 87 inches 1 is not for side stapling 8 Using the supplied hexagonal wrench tighten the clincher fi...

Page 40: ...stapler unit to the machine check that the stapler unit is vertical against the shaft Make sure that the stapling widths of the clincher and the stapler unit is the same Different widths may cause bi...

Page 41: ...5 5 mm 0 22 inch and 6 5 mm 0 26 inch from the lead edge of the paper The stapling width is 108 mm 4 25 inches or 160 mm 6 30 inches depending on a paper size Stapling width 108 or 160 mm 4 25 or 6 3...

Page 42: ...to 2 7 mm 0 06 to 0 11 inch 2 2 5 to 3 5 mm 0 10 to 0 14 inch 3 3 2 to 4 0 mm 0 13 to 0 16 inch 4 3 7 to 4 5 mm 0 15 to 0 18 inch 5 4 2 to 5 0 mm 0 17 to 0 20 inch 6 4 7 mm 0 19 inch or more 7 The lev...

Page 43: ...3 Tighten the set screw to fix the roller 4 PreparingUpstreamUnit Make the upstream unit ready for binding operations by making necessary setting on its control panel For details refer to the instruc...

Page 44: ...anually p 3 15 5 2 Adjusting the guide position 1 Press the key The side guide and the back guide will move 2 Check the paper touches the back guide lightly with the back guide closed If an adjustment...

Page 45: ...tion is unsatisfactory 6 1 When sheets are not aligned Adjust the distance between the right and left side guides and the back guide position It is necessary to adjust the side guides It is necessary...

Page 46: ...to select Side Guide 3 Press the key or key to change the value Pressing the key widens the distance between the right and left side guides by approx 0 3 mm 0 01 inch Pressing the key narrows the dis...

Page 47: ...g the key moves the stapling position by approx 0 5 mm 0 02 inch forward 4 Press the key The top screen will be displayed 6 2 2 Moving the folding position to align it with the stapling position Adjus...

Page 48: ...he range you can adjust here will be less than 6 For example if you have set the stapling position to 3 and the folding position to 1 the adjustable range is between 3 to 5 1 With the top screen displ...

Page 49: ...change the value Pressing the key moves the trimming position by approx 0 5 mm 0 02 inch backward Pressing the key moves the trimming positions by approx 0 5 mm 0 02 inch forward 4 Press the key The v...

Page 50: ...ting the position using the folding misalignment adjustment increase the value for Fold Start T in the function menu The folding start timing will be slower 7 2 Adjusting the roller gap The roller gap...

Page 51: ...red move the trimming stopper adjustment according to the state of trimming misalignment 1 Loosen the trimming stopper adjustment 2 Move the adjustment checking the label at the exit of the DBM 150T w...

Page 52: ...th each booklet slightly overlapped because of the short length Move the paper guide roller to the machine side the direction of A in the figure below 3 3 Adjusting the position of the paper guide rol...

Page 53: ...acked in a row with each booklet slightly overlapped Increase the value for Stack Oper T to prevent the booklets from jamming at the infeed section of the belt stacker 8 StartingOperations Press the s...

Page 54: ...2 22 Chapter 2 Basic Operation 5 Press the key The top screen will be displayed...

Page 55: ...tion may be limited Side stapling Length 180 to 231 mm 7 09 to 9 09 inches Width 200 to 320 mm 7 87 to 12 60 inches Corner stapling A4 LEF LTR LEF 1 Follow the procedures steps 1 through 8 in 3 1 Adju...

Page 56: ...ob screw of the stapler unit F 9 Engage the notch of the stapler guide F with the knob screw of the stapler unit F When the SXS MODIFICATION KIT option has been attached to the DBM 150 remove the SXS...

Page 57: ...that the folding roller gap is set to 7 When performing binding operations in modes other than side and corner stapling remove the side stapling guide stapler guide F and stapler guide B Store the re...

Page 58: ...cribed below When the attached lower conveyance unit or the side guide is wrong paper conveyed from the upstream unit jams near the stapler unit When the attached joint bracket is wrong paper do not a...

Page 59: ...aper size and the type of binding Refer to the Parts combination according paper size and binding mode p 3 4 Taking the illustrations of the side guide L and the joint bracket L as an example the foll...

Page 60: ...ghten the knob screws 2 of the side guide B When the konb screws are not tightened enough paper jam paper misalignment or folding misalignment may occur You may also hear abnormal by vibration 3 Assem...

Page 61: ...Align the upper studs 2 in the infeed section with the holes 2 of the lower conveyance unit L to secure them with the magnet When feeding all the sheets manually at a time do not attach the lower con...

Page 62: ...utout on each side If the upper conveyance unit is not firmly attached to the bracket paper may be conveyed on a skew When paper jammed at around the upper conveyance unit is removed by force the belt...

Page 63: ...h of the side guides F and B attached to the DBM 150 to remove the side guides Depending on the position of the side guides you may not be able to touch the clincher fixing screws In that case move th...

Page 64: ...e side guide F L with the notches of the DBM 150 2 Insert the front edge of the side guide F L under the guide of the DBM 150 3 Align the corner of the side guide F L with that of the bracket for the...

Page 65: ...he CORNER AND SIDE STAPLE KIT is attached to the DBM 150 if the paper width is 200 mm 7 87 inches or more raise the upper auxiliary guides two 7 Follow steps 9 through 11 in 3 1 Adjusting the position...

Page 66: ...utout on each side If the upper conveyance unit is not firmly attached to the bracket paper may be conveyed on a skew When paper jammed at around the upper conveyance unit is removed by force the belt...

Page 67: ...the lower auxiliary guides two If the auxiliary guides are not raised paper conveyed from the upstream unit hits the trailing edge of the paper that was sent previously Do not raise the upper auxilia...

Page 68: ...g operation setting for the sheet feeder attached to the DBM 150 using the control panel of the sheet feeder or the PC CONTROLLER A jogging operation will be performed each time the specified number o...

Page 69: ...of feeding them in several batches set it to 1 default If you feed all the sheets manually at a time remove the lower conveyance unit Attach only the side guides L and the upper conveyance unit If th...

Page 70: ...3 16 Chapter 3 Advanced Operation Memo...

Page 71: ...ts p 1 6 2 3 DBM 150T p 1 8 1 2 Cleaning the LCD Wipe the LCD on the control panel with the dry cloth 3 Names of Control Panel p 1 11 Do not use flammable sprays and solvents during cleaning etc of in...

Page 72: ...e Unit 1 3 Cleaning the sensor A dirty sensor may cause misdetection DBM 150 1 Ejecting section remove the ejection unit before cleaning 2 1 1 Infeed section p 5 4 2 Stapling section 3 Infeed section...

Page 73: ...4 3 Chapter 4 Cleaning the Unit DBM 150T 1 Ejecting section 2 Infeed section 2 1...

Page 74: ...up the remaining stapler pins set Qty Detect to OFF Note that the machine does not stop even after there are no stapler pins left and it continues operations 1 Remove the stapler unit from the DBM 15...

Page 75: ...4 The stapler cartridge is not attached to the stapler unit B Attach the stapler cartridge to the stapler unit B p 4 4 U030 When side stapling or corner stapling paper the side stapling guide is not a...

Page 76: ...ion of the DBM 150 Press the key to eject paper or open the top cover to remove it J062 Paper or paper chips were detected at the ejecting section of the DBM 150 J063 Paper was sent from the DBM 150 a...

Page 77: ...to the motor has occurred Clear the error E610 E700 E710 E720 E800 E820 E830 E840 E850 E860 E921 When the upstream unit is connected to the DBM 150 only the power switch of the DBM 150 is turned on T...

Page 78: ...he paper remove the paper from the upstream unit side 2 1 2 Stapling section 1 Press the key to open the side guides completely 2 Remove the paper If you cannot remove the paper easily remove the stap...

Page 79: ...he bushing on the non operator s side against the operator s side as shown in the figure 2 Remove the paper When attaching the ejection unit to the machine insert the shaft to the hole of the bracket...

Page 80: ...5 6 Chapter 5 Trouble Guide 2 2 Paper jam at the DBM 150T 1 Press the key on the control panel Paper is ejected from the machine 2 When the paper is not ejected remove it by hand...

Page 81: ...stapler guides are not used Attach the stapler guides F and B to the machine p 3 1 During corner side stapling using the SXS MODIFICATION KIT option paper jams near the stapler unit The SXS stapler g...

Page 82: ...l panel and increase the value p 1 17 Even after adjusting folding misalignment and increasing the folding start timing the folding position varies depending on a booklet The position of the back guid...

Page 83: ...move to the normal positions and result in stapling paper Paper do not align when the SXS MODIFICATION option KIT is attached to the machine When the lower conveyance units L are used and the paper w...

Page 84: ...15 A booklet spine is damaged Booklets knock against the trimming position stopper Select T Conv Stop from the function menu on the control panel and decrease the value so that a booklet does not knoc...

Page 85: ...3 lb Art Coated paper 104 7 to 127 9 g m 28 to 33 lb Cover fine quality paper art coated paper within 300 g m 79 lb The maximum thickness per set that can be passed through 1 Fine quality paper 2 to 2...

Page 86: ...h time to the A weighted sound pressure level LpA Power supply 120 to 240 V 50 60 Hz Power consumption and current consumption 230 W Excl DBM 150T 130 W 2 2 to 1 1 A Excl DBM 150T 1 2 to 0 7 A Dimensi...

Page 87: ...inches 560 mm 22 05 inches DBM 150 When used 1 421 mm 55 94 inches 710 mm 27 95 inches 560 mm 22 05 inches DBM 150 DBM 150T 989 mm 38 94 inches 1 112 mm 43 78 inches 670 mm 26 38 inches 670 mm 26 38...

Page 88: ...ubject T1340 December 26 2013 DBM 150 SxS How to use the Pressure Adjustment Unit When you get jam at the entrance section by thick paper please change the position of the knob screw as the below pict...

Page 89: ...4 1 6 Oyama Chuo ku Sagamihara shi Kanagawa 252 5280 Japan TEL 81 42 775 3602 FAX 81 42 775 3606 E mail info duplo com 15Y 90063 0 13120000D This manual is printed on recycled paper to help protect th...

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