DUO-FAST DF150-CS Page 16 Operating Manual And Schematic Download

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ubricants and Loctite

Loctite 242 (Blue)

Part No. 093500

Lubricating Oil 16 oz.

Part No. 403720

Lubricating Oil with Antifreeze 8 oz.

Part No. 219090

Chemplex 710 Lubricant 1lb.

Part No. 403734

Tool Cleaner

Ideal cleaner for all

Duo-Fast

tools.

Part No. 219348

Safety Glasses

Clear

Part No. 401382

ACCESSORIES

Part No. 502694

An Illinois Tool Works Company
955 National Parkway
Schaumburg, Illinois 60173-5172

Tool Case

Summary of Contents for DF150-CS

Page 1: ...ESTROY It is the customer s responsibility to have all operators and service personnel read and understand this manual OPERATING MANUAL AND SCHEMATIC 511206 1 11 10 2010 Illinois Tool Works Inc MODEL DF150 CS Cap Stapler ...

Page 2: ...ed according to the manufacturer s guidelines Please study this manual including the safety instructions to fully understand the operation of this tool TOOL AND FASTENER SPECIFICATIONS 3 SAFETY INSTRUCTIONS 4 TOOL INSTALLATION AND OPERATION 5 8 FEATURES AND BENEFITS 9 EXPLODED VIEW AND SPARE PARTS LIST 10 11 MAINTENANCE 12 13 TROUBLESHOOTING 14 WARRANTY 15 ACCESSORIES 16 Duo Fast ...

Page 3: ...g The fitting must be capable of discharging tool air pressure when disconnected from the air supply OPERATING AIR PRESSURE 70 to110 psi 4 8 to 7 6 bar Select the operating air pressure within this range for best tool performance DO NOT EXCEED THIS RECOMMENDED OPERATING PRESSURE STAPLE RANGE 3 4 1 1 2 19 38mm STAPLE SIZE 18 Gauge 3 8 Crown TOOL AND FASTENER SPECIFICATIONS STAPLE CAPACITY CAP CAPAC...

Page 4: ...ring Never tamper with disable or remove the work contacting element Do not use the tool unless the work contacting element is working properly The tool could fire unexpectedly DISCONNECT THE TOOL WHEN NOT IN USE Always disconnect the tool from the air line when it is not in use when you leave the work area or when moving the tool to a new location The tool must never be left unattended because pe...

Page 5: ... in use 6 If this tool does not work when it is first connect ed do not try to make repairs Call your Duo Fast representative immediately Pneumatic System Maintenance Be certain that Pneumatic fittings are tight and do not leak and ensure that automatic draining systems are operating correctly Air lines are cleared to prevent freezing especially in winter Lubricator operation is checked regularly ...

Page 6: ...NING Never load the tool with the trigger or work contact depressed TOOL OPERATION 1 Lift up the canister lever Remove the empty spool Remove the tape from the end of the cap strip Install the cap spool onto the canister spindle with the end of the spool feeding clockwise Loading of Caps 2 Slide the caps through the track to the front of the nose Close the canister lever and snap it over the rim o...

Page 7: ... the tool from the work surface Precision Placement Driving Grasp the tool handle firmly and place the bottom of the work contacting element firmly against the work Squeeze the trigger to drive the fastener Lift the tool from the workpiece Repeat the procedure for the next fastener Successive Bounce Driving Grasp the handle firmly Squeeze the trigger and move the tool along the workpiece with a bo...

Page 8: ...g The depth of drive can be adjusted by rotating the knurled wheel directly below the trigger Depth of Drive Adjustable Air Deflector The air deflector can be rotated so it will exhaust the air away from the tool operator Clearing a Jam Should a jam occur disconnect the air supply and remove any remaining staples from the tool Release the latch on the front of the nose of the tool and lift up the ...

Page 9: ...ecise control of staple depth without adjusting the compressor Versatility Can drive staples only or with caps Adjustable Belt Hook Conveniently stowes the tool Switchable Trigger Switches from sequential to bounce drive Easy to manuever with less arm fatigue Balanced Light weight In Line Design Quick Clear Nose Easy access to clear jams ...

Page 10: ...02637 1 Trigger Guide 66 502638 1 Trigger 67 68 69 502641 1 Safety Adjustment Wheel 70 502642 1 Container Pin 71 502643 1 Spring 72 502644 1 Container 73 502645 1 Spacer 74 502646 1 Container Latch 75 502647 1 Pin 4 20 76 502648 1 Screw Set M5 22 77 590001 2 Screw M5 22 78 590002 2 Washer 5 1 2T 79 502649 1 Spacer 80 502650 1 Screw 81 502651 1 Spring 5 4 26 5L 82 502652 1 Release Catch 83 502653 1...

Page 11: ...8 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 52 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 103 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 104 105 106 107 108 109 110 112 111 113 114 115 116 117 118 119 120 122 92 84 101 ...

Page 12: ...nding on the amount of tool use take the tool apart and wash away any sludge with tool cleaner Part No 219086 to keep the tool operating efficiently Cleaning the air operated tools with solvents removes the thin coating of grease applied to the cylinder wall and O rings at the factory To replace this coating of grease use Chemplex grease Part No 403734 Open the drain on the air compressor tank to ...

Page 13: ...t clogging of filter with dirt Prevent air leakage and pro mote efficient operation Promote operator safety and efficient tool operation Prevent jamming of fasteners Assure long life and proper operation of tool Keep tool operating efficiently and maintain Duo Fast tool warranty Open manual petcock most air supply systems have such a valve Fill with pneumatic tool lubricant Part No 403720 Wash wit...

Page 14: ...st work contacting element extend length Reduce air pressure Check magazine for proper fasteners Magazine fol lower should slide freely Clean as needed to remove debris Make sure correct fasteners are being used Use fasteners that meet Duo Fast specifications Increase air flow to tool use larger air lines Adjust work contacting element Check magazine for proper fasteners Fasteners should slide fre...

Page 15: ...ement part or accessory provided in accordance with this warranty will carry a warranty for the balance of the period of warranty applicable to the part it replaces This warranty does not apply to part replacement required due to normal wear This warranty is void as to any tool which has been subjected to misuse abuse accidental or intentional damage use with fasteners fuel batteries orbatterychar...

Page 16: ...g Oil with Antifreeze 8 oz Part No 219090 Chemplex 710 Lubricant 1lb Part No 403734 Tool Cleaner Ideal cleaner for all Duo Fast tools Part No 219348 Safety Glasses Clear Part No 401382 ACCESSORIES Part No 502694 An Illinois Tool Works Company 955 National Parkway Schaumburg Illinois 60173 5172 Tool Case ...

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