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Duncan Renovator AS6100, Owner'S Manual

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Duncan Renovator AS6100 Owner'S Manual Download Page 1

Head Office:

P.O. Box 2018

Hilton Highway, Washdyke

Timaru, New Zealand

Telephone (03) 688 2029
Facsimile  (03) 688 2821

Australian Branch:

Building 2 107-117 Boundary 

Road

Laverton North, Melbourne, 

Victoria 3026 Australia

Telephone (03) 9369-6548

Facsimile  (03) 9314-6810

Owners Manual

Renovator AS6100 5”,6”,7”

ORIGINAL INSTRUCTIONS

Pt. No. 67450

Issue 1020

Summary of Contents for Renovator AS6100

Page 1: ...elephone 03 688 2029 Facsimile 03 688 2821 Australian Branch Building 2 107 117 Boundary Road Laverton North Melbourne Victoria 3026 Australia Telephone 03 9369 6548 Facsimile 03 9314 6810 Owners Manual Renovator AS6100 5 6 7 ORIGINAL INSTRUCTIONS Pt No 67450 Issue 1020 ...

Page 2: ......

Page 3: ...Specific Hazard Points 11 Safety Decals Safety Guards 13 Transport 15 Setup Calibration Operating Procedure General Operation 16 Setting Depth 17 Read Before Operation 18 Pre Calibration Setup 26 Calibration 28 Sowing Chart NORMAL seed 32 Sowing Chart FINE seed 33 Airflow Fan Speed 34 Blank Page for your Calibration Notes 35 Maintenance Care General 36 Lubrication Instructions 37 Maintenance Sched...

Page 4: ... been provided so that if any parts are required your dealer will be able to supply them by reference to part numbers The manual is considered as part of your machine and must remain with the machine when it is sold Right and left hand references in this manual are determined by standing behind the machine and facing in the direction of travel Model Serial No Owner Delivery Date Dealer Disclaimer ...

Page 5: ...s are driven via a radar ground speed proportional electric drive system Seeding ceases automatically when the machine is raised into the transport postion The wings may be hydraulically folded up for legal tranport width Working Principle The air flow metering units and electric drive system are easily set to give the desired sowing and or fertilizer rate The front disc precuts the ground surface...

Page 6: ... over wheels mm 3100 Working Height mm 2790 Transport Height mm 3535 Machine Length mm 6670 Row Spacing mm 125 147 5 175 Sowing Width effective mm 6000 6195 6300 Box Capacity per bin 1000 litres Main Tyre Size Inflation Pressure 19 45 17 W154 18 ply 65psi 4 5bar Wing Tyre Size Inflation Pressure 11 5 80 15 3 14 ply 70psi 4 75 bar 0 1 1 7 ...

Page 7: ...5 Pt No 67450 Issue 1020 Renovator AS6100 Dimensions Capacities 7 RYHU ZKHHOV 75 163257 7 25 1 7 25 1 7 ...

Page 8: ... reasons where practical without compromising machine performance Ensure these are always fitted during operation Always exercise extreme caution in the vicinity of sharp edges and points Where possible guards are provided with the machine for safety reasons where practical without compromising machine performance Ensure these are always fitted during operation Footboards footsteps drawbars and ot...

Page 9: ...efore using it Take careful note of all safety instructions both in this manual and on the machine itself Failure to comply with instructions could result in personal injury and or damage to the machine Replace missing or damaged safety signs on the machine and ensure that these remain clearly visible It is the owner s responsibility to ensure that anyone who operates adjusts lubricates maintains ...

Page 10: ...ore starting and moving the tractor and the machine Plan safe routes of travel and be aware of power lines and other roadside hazards Take particular care when towing implements on hillsides Do not ride or allow passengers on the machine This machine is not designed to carry passengers and no riders are permitted Road transport On public roads A speed of 40km h must not be exceeded Do not operate ...

Page 11: ...d High Pressure Fluids Avoid any contact with fluids leaking under pressure because the fluids can penetrate the skin surface Any fluid which penetrates the skin will need to be removed immediately by a medical expert Seek specialist advice on this type of injury Relieve the pressure before disconnecting any hydraulic or other lines Make all repairs and tighten all fittings before re connection to...

Page 12: ...ion when dismantling or maintaining the machine It is recommended that you clean the machine with a water blaster or similar apparatus before commencing maintenance Make Sure the Machine is Well Supported When machinery is fitted with hydraulics do not rely on the hydraulics to support the machine During maintenance or while making adjustments under the machine always lock the hydraulics and suppo...

Page 13: ...ls attached to the machine are a general reminder that there are hazardous areas on the machine rather than specifically highlighting all possible hazards For decal locations on machine refer Page 13 No Ride Passengers are not permitted anywhere on the machine Pinch Points Moving Parts Hazardous areas include Front Tractor Linkage Fan Unit Front Disc openers Wings Electric Drive units Roller Wheel...

Page 14: ...owing depth These are also used to support the machine weight Important Refer to safety cautions in the Transport section page 15 of the manual Ensure that all linkage pins and security clips are fitted correctly Maintenance Refer Page 34 for reference to the Maintenance and Care section of the manual Lubrication Refer Page 34 for reference to the Maintenance and Care section of the manual Renovat...

Page 15: ...0 Issue 1020 SAFETY Machine Specific Continued Item Decal Guard Pt No 1 No Ride 43900 2 Pinch Point Moving Parts 43901 3 Slippery When Wet 43902 4 Keep Clear 43904 5 40 km hr 43912 Renovator AS6100 Seed Drill Safety ...

Page 16: ...14 ...

Page 17: ... towing in adverse conditions such as mud inclines and sharp bends Lower towing speeds are recommmended on farm roads tracks and where one wheel is on or over a road verge 6 Attach safety chains to tractor Safety chains must be crossed over underneath the coupling and attached to the towing vehicle The attachment points must be as close as practical to the towing coupling and one each side The tow...

Page 18: ...the drill is level during calibration and while seeding 5 Check tyre pressure before seeding Refer page 5 6 Double check seed rates before seeding 7 Raise the drill out of the ground when making any turns 8 Raise the drill out of the ground before backing up 9 After prolonged storage check to see that all drive mechanisms and hydraulic equipment are functioning correctly Check that the seed tubes ...

Page 19: ...l conditions are different so the wing pressure can easily be adjusted to the desired setting by using the gauge on the machine When the switch is activated the oil in the wing rams is held in this hydraulic circuit under pressure and can t return to the tractor Expelled oil from the rams is taken up by the accumulator When the tractor remote is postioned into the float position it allows oil in t...

Page 20: ...he calibration process and subsequent adjustments to obtain the desired seed and or fertilizer output Terms and words used in those instructions are shown below Adjustment Handle Toggle NORMAL POSITION FINE POSITION Only switch from normal to fine seed if the seed hopper is empty Do not open the setting above 25 with the toggle set to fine as the adjuster will break Metering Setting Scale ...

Page 21: ...erred to in the Pre Calibration Setup and Calibration Process The following pages describe how to set the machine up for calibration the calibration process and subsequent adjustments to obtain the desired seed and or fertilizer output Terms and words used in those instructions are shown below Metering motor Gearbox Shaft confirmation sensor Motor mount has been cut away to show the idler gear Ren...

Page 22: ...s ISOCAN screen The functions and layout when operating the drill using the tractor s own ISOBUS screen are very similar The Section heading numbers are in relation to the RDS TOPCON Operator s Manual ie Section 3 is for Operation and Section 5 is for Calibration The full RDS ISOCAN ISOBUS manual is provided with the machine however additional copies in electronic pdf form are available Please con...

Page 23: ...QF M PB QAPCCL GQ BGQNJ WCB 42 0 30 G 3 H 009 1PCQQ RFC ICW RM EM RM RFC PRCKGQ NNJGA RGML 0L GLGRG J QR PRSN RFC K GL MNCP RGLE QAPCCL GQ BGQNJ WCB CE6 D C 2CJ 4C66 286D 4FCPC PC NPGK PW QAPCCL N ECQ 1PCQQ RM AWAJC CRUCCL RFC NPGK PW QAPCCL N ECQ 2 E2 D 665 4 286 J5C2F 4 F 4E D QCC MRC LB 6EE 8D 3 0 2 1 5 1 5 1 5 1 Renovator AS6100 Read Before Operation ...

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Page 26: ...J C D ARMPW AMLDGESPCB DMP CGRFCP MD RUM KMBCQ MD MNCP RGML 2 L MP A 6CL 4FC KMBC GQ GLBGA RCB W RFC MP GAML GL RFC P RC UGLBMU 7FCL RFC NNJGA RMP AF LLCJ ML RFC K GL MNCP RGLE QAPCCL GQ QCJCARCB BSC RM GRQ BGDDCPCLR KMBC MD MNCP RGML RFC P RC UGLBMU NNC PQ QJGEFRJW BGDDCPCLRJW RM RF R DMP LMPK J QCCB DCPRGJGQCP AF LLCJQ AA 42E C 2 4 7 8FC2E 3CR K LS JJW MTCPPGBC RFC R PECR P RC Q DMP MRFCP QCCB D...

Page 27: ...L A L C QCR DPMK XCPM RM QCAMLBQ 1PC QR PR MBC K KMBC RFC 1PC QR PR DSLARGML GQ SRMK RGA JJW RPGEECPCB UFCL RFC BPGJJ GQ QUGRAFCB GLRM UMPI 2 KMBC RFC NPC QR PR QCOSCLAC GQ MNRGML J Q PCOSGPCB QGKNJW NPCQQ RFC ICW CDMPC KMTGLE MDD 4FC KCRCPGLE KMRMP UGJJ PSL R RFC A JG P RGML QNCCB DMP RFC QCR BSP RGML MP SLRGJ RFC DMPU PB QNCCB CVACCBQ RFC QGKSJ RGML QNCCB UFCL DSJJ NPMNMPRGML J AMLRPMJ RFCL R IC...

Page 28: ...26 Renovator AS6100 Pre Calibration Setup ...

Page 29: ... housing Locate product in Fine seed table Look up Setting Postion and Rate for desired output Does Rate in table specify low Yes No Ensure that idler gear is pushed in and not meshing to the external gear The metering shaft will rotate at high speed when seeding Ensure that the normal fine toggle is engaged with the hex shaft You will need to turn the the metering handle so the scale reads zero a...

Page 30: ... DMP C AF AF LLCJ GLAJSBGLE JGLICB AF LLCJQ 1PCQQ RM QCJCAR RFC AF LLCJ RM A JG P RC RFCL NPCQQ 1PCQQ MP WMSP NPCDCPCLAC LB CLRCP RFC UCGEFR RF R WMS UGQF RM KCRCP MSR DMP RFC SAICR RCQR 1PCQQ 4FC KCRCPGLE SLGR UGJJ RFCL MNCP RC QCB ML RFC QGKSJ RGML QNCCB RM BGQNCLQC RFC NPMEP KKCB KMSLR MD NPMBSAR RFCL QRMNQ 9C 480 C 9 3 47 30 0 4FC GLQRPSKCLR RFCL BGQNJ WQ UCGEFR DGESPC QCB ML RFC CVGQRGLE NPME...

Page 31: ...CP MSR RFC BCQGPCB KMSLR MD NPMBSAR 0 09 492 9 C 4 7 477 9142 4 9 30 48492 A4 3 0 A477 0 0 1 04 30 8 809 C 7 3492 0 4 9 1 0 7 3492 309 0 9 070 0 30 A4 3 80 0 492 309 0 9 070 0 2 49 1 0 8 809 C 309 0 9 3 7 30 A4 3 80 0 492 9 070 0 4FC BGQNJ WQ QUGRAFCQ SRMK RGA JJW RM RFC A JG P RGML QAPCCL MLAC RFC NPGKGLE QUGRAF GQ NPCQQCB 7FCL RFC KCRCPGLE SLGR GQ QRMNNCB RFC GLQRPSKCLR RFCL BGQNJ WQ UCGEFR DGES...

Page 32: ...B R PECR P RC DMP RFC AF LLCJ 1CPDMPK RFC NPMBSAR A JG P RGML PMSRGLC E GL 4FC CPPMP RFGQ RGKC UGJJ C K PEGL J 1PCQQ RM AACNR RFC CPPMP LB CEGL BPGJJGLE 7FCL AF LEGLE DPMK FGEF P RC RM JMU P RC G C IE F RM IE F MP C AF AF LLCJ MTC RFC KCRCPGLE QJGBC RM NMQGRGML DMP RFC JMUCP P RC 1CPDMPK RFC A JG P RGML RCQR LB CLRCP RFC UCGEFR BGQNCLQCB Q GL 1 492 30 48492 A4 3 48 7C 4 09 0 8 77 8 9 1 9 09 0 30 A...

Page 33: ...31 Pt No 67450 Issue 1020 Renovator AS6100 Calibration Notes ...

Page 34: ... 120 Barley 0 7 high 15 22 30 36 44 51 59 66 73 80 88 95 102 110 117 124 131 138 146 153 160 Ryecorn 0 7 high 15 23 30 38 46 54 62 70 77 85 92 100 108 116 124 132 139 147 155 163 171 Peas 0 8 high 10 18 27 36 45 54 63 71 80 89 98 107 116 124 133 142 151 160 169 177 186 Grass 0 4 high 8 12 16 19 23 32 37 42 Pasture Mix high 8 12 16 19 23 32 37 42 DAP 1 0 high 18 27 35 45 53 62 71 80 89 98 107 116 1...

Page 35: ...0 6 1 2 1 7 2 1 2 6 3 0 3 5 3 7 Millet 0 6 low 0 5 1 1 1 7 2 2 2 7 3 1 3 8 4 2 4 7 Grain Sorghum 0 6 low 0 1 1 3 2 8 3 5 3 9 4 8 5 6 6 3 7 2 Forage Sorghum 0 6 low 0 1 1 3 2 8 3 5 3 9 4 8 5 6 6 3 7 2 Chicory 0 5 low 0 3 0 8 1 3 1 9 2 3 2 9 3 5 4 0 4 4 4 8 Lucerne Alfalfa 0 8 high 1 0 2 8 4 2 6 0 7 3 8 6 10 4 11 9 13 3 14 3 Turnip 0 7 high 1 0 2 1 3 1 4 2 5 3 6 3 7 3 8 4 9 4 10 5 Kale 0 7 high 1 0 ...

Page 36: ...peed is usually required to correctly deliver high rate or heavier product such as fertilizer from the front box The airflow to the rear box is reduced by setting the butterfly valve to the approriate position as shown in the table If this is not done the seed delivered to the disc units from the rear box may well bounce out of the seed slot The following table shows box fill combinations butterfl...

Page 37: ...35 Pt No 67450 Issue 1020 Renovator AS6100 Calibration Notes ...

Page 38: ...advisable to completely disconnect the implement from the tractor or at the very least disconnect the alternator before attempting any welding 2 Hydraulics Ensure hydraulic couplings male female are clean before connecting Dirty couplings will result in hydraulic oil contamination and hydraulic cylinder seal and valve damage This in turn will result in oil leakage No filter is fitted to the hydrau...

Page 39: ... conditions Precautions with Grease Greases should not be mixed as the structure may be weakened by the mixes of different types of thickener which may cause softening and loss of grease from the bearings by running out Item Components Lubricant Frequency 1 All Wheel Bearings Castrol LMX Grease Annually 2 All Pivot Points Clevises Castrol LMX Grease Weekly 3 Bearing Housings roller Castrol LMX Gre...

Page 40: ...ould be inspected annually for defects i e cracks in members or welded connections The framework should be cleaned prior to the inspection 4 Metering Units Ensure that the metering units are clean and that the rubber sealing lip is not damaged The sealing lip is located along the base of the trap door hinge A damaged sealing lip can cause seed delivery problems Maintenance Care Schedule Components...

Page 41: ...r to prevent motor seal damage The tractor hydraulic reservoir or free drain connection must have zero backpressure 6 Preparing the Machine for Storage Locate on a dry level surface The machine should be stored wherever possible so the rams are not supporting any weight The drive chains should be lubricated with suitable roller chain lubricant before prolonged periods of storage It is recommended ...

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Page 43: ...ECR KMRMP QNCCB GQ EPC RCP RF L 4 PECR KMRMP QNCCB RM FGEF PP RGA DMPU PB QNCCB QGEL J PP RGA JM BGLE ML KMRMP TG KCRCPGLE SLGR 6E6C 8 F E D E 8 8 2C F 5 Q KCRCPGLE SLGR PMR RGLE UFCL KMRMP PMR RCQ 3CLQMP R PECR DSLARGMLGLE LB AMPPCAR 112 T JSC NPMEP KKCB AMPPCARJW 7GPGLE CRUCCL QCLQMP LB AMLLCARGML MV GQ AMPPCAR 7GPGLE CRUCCL AMLLCARGML MV LB KMBSJC GQ AMPPCAR C2 6 5F 6 D K 77 6L FCAI KMBSJC F Q ...

Page 44: ...ML JMAI EC 5 C 8 F 36C 7 3 4 286 D6 D CD D 56E64E65 4FC AMPPCAR LSK CP MD QCLQMPQ GQ NPMEP KKCB GL JMAI EC 5 QCRSN JJ QCLQMPQ PC UGPCB AMPPCARJW LB AMLLCARCB 4 65 D6 D C C H 2MU MP NGNC GQ ARS JJW JMAICB F 42E 3C62 36EH66 3 4 286 D6 D CD 7GPGLE CRUCCL JMAI EC QCLQMPQ 4FC AMPPCAR LSK CP MD QCLQMPQ GQ NPMEP KKCB 64EC 9J5C2F 4 5F 6 77 6 FCAI UGPGLE CRUCCL U W QSNCPQC J LB AMLLCARGML RM RFC K GL JMMK ...

Page 45: ...P 1 MPU PB QNCCB 1 LB CRCPGLE AMLDGPK RGML QF DR Q 1 1PGKGLE QUGRAF 1 SRMSR QR RSQ 1 LB MNNCP CTCJ QMKCRGKCQ RFCQC K W C SRMSR QR RSQ C2 6 5F 6 GLBGA RCQ RFC QR RSQ MD RFC PGBEC MBSJC 1PCQQ MP RM RCQR RFC RP KJGLC KCAF LGQKQ _4 CDR LB _4 2GEFR D MNCP RGML J ASPPCLR BP U GQ GLBGA RCB _ J5C2F 4 5F 6 0SRNSR DSLARGMLQ RM PC LMR BCDGLCB Q RFCW PC BCNCLBCLR ML RFC K IC LB KMBCJ MD BPGJJ 1JC QC PCDCP RM ...

Page 46: ...44 ...

Page 47: ...45 Pt No 67450 Issue 1020 Parts List Renovator AS6100 ...

Page 48: ...46 8 5 10 11 6 1 3 7 4 12 13 14 15 16 20 17 22 19 7 2 8 21 2 9 25 18 Renovator AS6100 Disc Opener Parts 26 ...

Page 49: ...20 Nyloc Nut 13 45650 Seal 14 60466 Housing 15 45652 Bearing 16 60469 Bearing Retainer 17 45653 O Ring Seal 18 45002s M10 x 25 Class 8 8 Set Screw 19 60444 Bearing Retainer 20 22035 Fluted Disc 318mm Dia 21 45662 M10 x 30 CSK Screw 22 60468 Cover Plate Stainless Steel 23 60452 Single Disc Assembly LH 24 60453 Single Disc Assembly RH 25 60454 Double Disc Assembly 125mm 5 inch 25 60455 Double Disc A...

Page 50: ...48 Left Hand Tine Shown 11 12 10 1 4 2 7 8 13 3 9 5 14 9 Renovator AS6100 Tine Boot Assembly 6 ...

Page 51: ...Cast Inverted Tee Point 5 25608ss Fertilizer Tube Straight Stainless Steel 6 25613ss Fertilizer Tube Angle Stainless Steel 7 45010 M10 x 65 Bolt Class 8 8 8 45003 M10 x 30 Bolt Class 8 8 9 45138 M10 Nyloc Nut 10 21691 Tine Clamp Casting 11 45466 M16 x 80 4 6 Zinc Plated Bolt 12 21690 75 x 75 RHS Clamp Plate 13 45413 M8 x 35 Bolt dual box 14 45137 M8 Nyloc Nut dual box 15 43691 Feed Hose 38mm per m...

Page 52: ...50 Renovator AS6100 Tine Harrow Parts 15 1 2 3 4 5 10 12 9 13 8 7 14 16 26 11 10 17 23 24 13 21 22 19 6 7 8 12 18 20 13 25 13 9 11 ...

Page 53: ...ight 10 45073 M20 X 130 Gr 8 8 bolt Z P 11 45161 M20 HD flat washer Z P 12 45141 M20 Nyloc Nut 13 45138 M10 Nyloc Nut 14 60435 Guidingbar W assy 15 43120 Grease Nipple 90 16 60430 Swinging Arm W Assy 17 60441 Levelling Harrow Pivot Pin W Assy 18 45013 M10 x 80 Gr 8 8 bolt Z P 19 43675 1 4 x 1 1 2 Lynch Pin 20 60421 Tine Harrow Bracket 21 60255 Levelling Harrow Tine LH 22 60256 Levelling Harrow Tin...

Page 54: ...52 6 7 Renovator AS6100 Bushes Mainframe Wheels 5 4 3 2 1 8 10 9 11 See page 58 for lift rams ...

Page 55: ...in Cap Loose Plated 4 5 45154 M16 Light Flat Washer Z P 4 6 45168 M16 Spring Washer Z P 4 7 45038s M16 x 40 Grade 8 8 Z P S Screw 4 8 72324 Drawbar Washer nylon 4 9 72357 Pin Main Wing Whl Tail End W Assy 2 10 72358 Pin Cap Loose 2 11 72775 Rod Eye Packer Main Wheel 4 12 43425 Glacier Bush PM 4530SY 4 per cyl 13 72772 Pin Main Whl Ram Hd End W Assy 2 Right Hand Side shown parts count is for both s...

Page 56: ...54 16 1 2 3 4 5 6 7 11 8 9 Renovator AS6100 Bushes Wing Wheels 12 13 14 15 10 3 5 6 7 See page 58 for lift rams ...

Page 57: ...Z P 4 6 45168 M16 Spring Washer Z P 4 7 45038s M16 x 40 Grade 8 8 Z P S Screw 4 8 72357 Pin Main Wing Whl Tail End W Assy 2 9 72358 Pin Cap Loose 2 10 45237 M16 x 50 Csk Socket Hd Screw 2 11 72776 Rod Eye Packer Wing Wheel 4 12 72769 Pin Whl Ram Head End W Assy 2 13 45153 M12 Light Flat Washer Z P 2 14 45167 M12 Spring Washer Z P 2 15 45019s M12 x 30 Grade 8 8 Z P S Screw 2 16 72777 Pin Cap Plain ...

Page 58: ...56 1 Renovator AS6100 Bushes Wing Pivot 3 4 2 5 6 4 2 11 7 7 5 8 3 10 4 2 5 3 9 ...

Page 59: ...154 M16 Light Flat Washer Z P 8 4 45168 M16 Spring Washer Z P 8 5 45038s M16 x 40 Grade 8 8 Z P S Screw 8 6 72664 D A Ram 4 x2 x416mm Adjustable 2 7 43425 Glacier Bush PM 4530SY 8 8 72332 Pin Wing Pivot W Assy 4 9 60065 Wheel Arm Spacer 8 10 72765 Rod Eye Packer Wing Fold 4 11 72594 Pin Wing Ram Head End W Assy 2 Right Hand Side shown parts count is for both sides ...

Page 60: ...58 Renovator AS6100 Lift Rams 1 2 3 4 7 5 8 9 10 6 1 17 9 10 6 14 15 16 4 5 8 11 12 6 7 1 6 2 4 17 10 8 7 9 5 3 18 13 ...

Page 61: ...ng 6 72703 Depth Stop Plate Profile 7 45119ss M16 Stainless Hex Half Nut 8 72716 Pivot Top Plate A W Assy 9 72715 Pivot Top Plate B W Assy 10 45238 M12 x 50 Csk Socket Hd Screw 11 29129 Wheel Sensor Mount 12 44082 Hose Clamp Stainless 82 108mm 13 43949 Shaft Sensor c w 2Way Amp SS 14 45168ss M16 Spring Washer Stainless 15 72707 Pivot Rod Assembly Long 16 72712 Magnet Carrier Assembly 17 72710 Stop...

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