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SE

CTION

 6| S

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CIFICA

TIONS

iQ Series

, MPC-E User’s Manual

21

MPC-E Outline Drawing

Figure 6-1

  400-2687 MPC-E Outline Drawing

NOTE:

Find additional outline drawings at the following link below:

https://support .dukane .com/layouts/Index/Ultrasonic Welding

Summary of Contents for iQ MPC-E

Page 1: ...MPC E Multi Point Controller with Ethernet and Net I O QUICK START GUIDE iQ Series Globe Americas www dukane com ENVELOPE ussales dukane com ...

Page 2: ...very precaution has been taken in the preparation of this manual Dukane shall not have any liability to any person or entity with respect to any liability loss or damage caused or alleged to be caused directly or indirectly by the instructions contained in this manual or by the hardware products described herein Specifications subject to change without notice This user s manual documents product f...

Page 3: ...ounding 9 Chassis Grounding Stud 9 Connecting Cables 10 Port Descriptions 11 Section 4 LED Descriptions 13 Status LED Color Patterns 14 Probe LED Color Patterns 15 Section 5 Pairing 16 Installing iQ Commander TM 17 Pairing with iQ Commander TM 18 Pairing with the Push Button 19 Section 6 Specifications 20 MPC E Outline Drawing 21 Operating Environment 22 Weight 22 DC Power Requirements 22 Model Nu...

Page 4: ...S ection 1 I ntroduction SECTION 1 Introduction ...

Page 5: ...ock is shown to the right In addition we use special notices to make you aware of safety considerations These are the CAUTION and WARNING blocks as shown here They represent increasing levels of important information These statements help you to identify and avoid hazards and recognize the consequences One of three different symbols also accompany the CAUTION and WARNING blocks to indicate whether...

Page 6: ...h a door be sure there is adequate clearance for the system cables with the door closed If the MPC E module is to be used in an active seismic region secure the unit by rack mounting it or by securing the unit to a benchtop Web Links for Additional Information Below is a link to the Auto Plus generator manual https documents dukane com Manuals 403 591 pdf Below is a link to the Auto Plus Automatio...

Page 7: ...ded for a stand alone MPC E module that can be put on a bench top or a shelf Use the following installation recommendations for a panel mounted MPC E module Cut Outs For panel mounted modules use Figure 1 1 below to determine the size of the cut needed for your equipment panel Make the appropriate cut and install the MPC E module securing the mounting flange to the equipment panel before continuin...

Page 8: ...S ECTI ON 2 Health and Safety iQ Series MPC E User s Manual 5 SECTION 2 Health and Safety ...

Page 9: ...rd Stay clear of an energized stack System Electrical Cabling Electrical power must be off when connecting or disconnecting electrical cables Do Not Wear Loose Clothing or Jewelry They can become caught in moving parts Stay Alert Watch what you are doing at all times Use common sense Do not operate the press when you are tired or distracted from the job at hand Do Not Operate the Equipment Your ju...

Page 10: ...sconnecting electrical cables Do Not Wear Loose Clothing or Jewelry They can become caught in moving parts Stay Alert Watch what you are doing at all times Use common sense Do not operate the press when you are tired or distracted from the job at hand Do Not Operate the Equipment Your judgement or reflexes could be impaired while taking prescription medications If so do not operate the equipment B...

Page 11: ...iQ Series MPC E User s Manual 8 SECTION 3 Standard Connections ...

Page 12: ...n earth ground potential at the electrical box that supplies power to the enclosure or cabinet in which the MPC E system is installed The ground connection should comply with all requirements specified by the National Electrical code and any other local codes or ordinances that are applicable Chassis Grounding Stud PE Proper grounding for the MPC E chassis is essential for the effective suppressio...

Page 13: ...nal 24VDC power supply Attach the connector to the MPC E 24VDC input matching the power source and ground connections 2 Connect the Ethernet cable from the generator to the P1 Net I O input connector 3 Connect the ultrasonic generator J1 output to the MPC E ultrasound input J1 4 Connect the included ground wire from the PE grounding stud to a protective earth ground 5 Connect ultrasound coax cable...

Page 14: ...rmware set the MPC E name perform diagnostics and view lifetime statistics NOTE The external 24VDC power supply that is connected to the MPC E power source 24VDC shall be listed or labeled with 3rd party North America marking UL CSA TUV etc Net I O Input Connector This input is used for the Ethernet based communication between a generator supporting the Net I O MPC E communication and the MPC E Th...

Page 15: ...r Example MPCEHD8 Each input connects to an individual distance encoder A maximum of 8 inputs for ultrasonics probes is supported The number of supported analog inputs is equal to the number of distance input connections Each individual analog input is configured in the I O tab of the iQ Commander software The row is for the positive input for the analog input The GND row is for the ground input f...

Page 16: ...S ECTI ON 4 LED D escriptions iQ Series MPC E User s Manual 13 SECTION 4 LED Descriptions ...

Page 17: ... Generator has responded to MPC E request and pairing is in process White to Orange Blinking Invalid Generator Pairing White to Violet Blinking Visual Pairing Conformation Generator and MPC E it is paired with display same pattern LED Colors Generator Alarms Displayed by MPC E Description Blue U104 Frequency Overload 1 Frequency Lock Failed from generator Blue Blinking U112 Frequency Overload 3 Fr...

Page 18: ...ng is in progress Red Blinking A MPC E Ultrasonics Error The generator indicates ultrasonics are active but the MPC E does not detect the ultrasonics The MPC E detects ultrasonics but the generator does not indicate it is not idle Green Blinking MPC E Power Not OK Off MPC E is unconnected or unpaired to a NET I O connection PROBE LED Color Patterns Figure 4 1 MPC E Front Panel View Table 4 2 STATU...

Page 19: ...iQ Series MPC E User s Manual 16 SECTION 5 Pairing ...

Page 20: ...r asking to install the FTDI CDM Drivers This window may appear behind the iQ CommanderTM installation window If the FTDI CDM Driver window is not visible move the iQ CommanderTM installation window to the side to see the FTDI CDM Drivers installation window 5 On the FTDI CDM Drivers installation window click on Extract Next accept the agreement Next and then Finish to install the first set of FTD...

Page 21: ... on the Pair Settings button 4 In the Netio Partner Settings pop up window click on the Make Pair button 5 A Pairing succeeded pop up should appear click on the OK button in the pop up 6 In the Netio Partner Settings pop up window click on the Close button 7 In the Network Input Output Configuration window under the Status column should show CONNECTED with a green background for the pair 8 Wait ab...

Page 22: ...D table on page 14 for more information 2 Push and hold the Push Button next to the 24VDC which is reached through the small hole next to the 24VDC for 10 seconds 3 The STATUS LED color should change to White to Blue blinking indicating that the MPC E has sent a pairing request and is awaiting a response This may occur so quickly that it can t be seen 4 The STATUS LED color should next change to W...

Page 23: ...iQ Series MPC E User s Manual 20 SECTION 6 Specifications ...

Page 24: ...ons iQ Series MPC E User s Manual 21 MPC E Outline Drawing Figure 6 1 400 2687 MPC E Outline Drawing NOTE Find additional outline drawings at the following link below https support dukane com layouts Index Ultrasonic Welding ...

Page 25: ...non condensing 5 C to 30 C Nonoperating storage guidelines Temperature 4 F to 158 F 20 C to 70 C Air Particulates Keep the equipment dry Minimize exposure to moisture dust dirt smoke and mold Humidity 5 to 95 non condensing 0 C to 30 C Standard Model 5 pounds 2 3 kg Shipping Add 3 5 pounds 1 6 kg to unit weight for packing materials Operate the MPC E within these guidelines 24VDC 0 25A Max Weight ...

Page 26: ... MPCELD6 LO POWER WITH DISTANCE 6 POINTS MPCELD8 LO POWER WITH DISTANCE 8 POINTS MPCEH02 HI POWER W O DISTANCE 2 POINTS MPCEH04 HI POWER W O DISTANCE 4 POINTS MPCEH06 HI POWER W O DISTANCE 6 POINTS MPCEH08 HI POWER W O DISTANCE 8 POINTS MPCEHD2 HI POWER WITH DISTANCE 2 POINTS MPCEHD4 HI POWER WITH DISTANCE 4 POINTS MPCEHD6 HI POWER WITH DISTANCE 6 POINTS MPCEHD8 HI POWER WITH DISTANCE 8 POINTS NOT...

Page 27: ...irective 2014 35 EU The Machinery Directive 2006 42 EC EN 60204 Safety of Machinery Electrical Equipment of Machines Part 1 General Requirements EN ISO 12100 Safety of Machinery General prin ciples of design risk assessment and risk reduction IP Rating The iQ MPC E has an IP International Protection rating from the IEC International Electrotechnical Commission The rating is IP2X in compliance with...

Page 28: ...n to resolve it Many problems can be solved over the telephone so it is best to call from a telephone located near the equipment Mailing Address Dukane IAS 2900 Dukane Drive St Charles IL 60174 USA Phone 630 797 4900 E mail ussales dukane com Fax Main 630 797 4949 Service Parts 630 584 0796 Website The website has information about our products processes solutions and technical data Downloads are ...

Page 29: ...standards establish a minimum requirement for these requirements and starts transitioning the company from a traditional inspection oriented quality system to one based on partnership for continuous improvement This concept is key in that Dukane no longer focuses on inspection but on individual processes Dukane s quality management system is based on the following three objectives 1 Customer orien...

Page 30: ...Please refer to our website at www dukane com contact us to locate your local representative ...

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