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Owner’s manual

DUCATI

MONSTER

MONSTER620
MONSTER800
MONSTER1000

Summary of Contents for MONSTER 1000

Page 1: ...1 E Owner s manual DUCATIMONSTER MONSTER620 MONSTER800 MONSTER1000...

Page 2: ...2 E...

Page 3: ...nforgettable emotions For any servicing or suggestions you might need please contact our authorised service centers Enjoy your ride Note Ducati Motor Holding S p A declines any liability whatsoever fo...

Page 4: ...3 Rear brake pedal 24 Gear change pedal 24 Setting the gear change and rear brake pedals 25 Main components and devices 26 Location 26 Tank filler plug 27 Seat catch and helmet hook 28 Side stand 29 S...

Page 5: ...ng the bike away 62 Important notes 62 Technical data 63 Overall dimensions 63 Weights 63 Top ups 64 Engine 65 Timing system 65 Performance data 66 Spark plugs 66 Brakes 66 Transmission 68 Frame 69 Wh...

Page 6: ...er than original Ducati spare parts during the warranty period or the warranty right will be automatically invalidated Symbols Ducati Motor Holding S p A advises you to read this booklet carefully so...

Page 7: ...where these are posted However always adjust your speed to the visibility road and traffic conditions you are riding in Always signal your intention to turn or pull to the next lane in good time using...

Page 8: ...tional accessories should not exceed 390 Kg Try to arrange your luggage or heavy accessories in the lowest possible position and close to motorcycle centre Be sure to secure the luggage to the support...

Page 9: ...les have two identification numbers for frame fig 1 and engine fig 2 1 2 2 Frame number Engine number Note These numbers identify the motorcycle model and should always be indicated when ordering spar...

Page 10: ...ead this information carefully before you use the controls Position of motorcycle controls fig 3 1 Instrument panel 2 Key operated ignition switch and steering lock 3 Left switch 4 Clutch lever 5 Fast...

Page 11: ...Important If this light stays on stop the engine or it may damage 6 Orange light Comes on and flashes when the motorcycle is parked Immobilizer on it is also used for immobilizer diagnosis Note When...

Page 12: ...fig 6 to display clock and oil temperature Setting the clock Press A for at least 2 seconds Press B to set AM PM Press A to set hours press B repeatedly to set correct hour Press A to set minutes Pres...

Page 13: ...After the first 1 000 Km 621 mi and then every 10 000 Km 6210 mi MAInt will be displayed for 5 seconds when turning the key to ON It reminds you of the routine maintenance servicing to be done Instru...

Page 14: ...the handgrip of each ignition key is an electronic device that modulates an output signal This signal is generated by a special antenna incorporated in the switch when the ignition is turned on and ch...

Page 15: ...ed on the CODE CARD handy when you ride your motorcycle in case it is necessary to override engine block through the procedure that uses the throttle twistgrip In case of faulty immobilizer system the...

Page 16: ...l cause the EOBD pilot light to flash 20 times then it will stay on This means that the procedure has been aborted It will be necessary to turn the key to OFF and restart from point 1 4 Repeat operati...

Page 17: ...ault was reset e g with the overriding procedure through throttle grip Turn the key to OFF and back to ON the immobilizer pilot light should go back to its normal operation see point 1 Warning The key...

Page 18: ...teering lock Note To move the key to the last two positions press it down before turning it Switching to B C and D you will be able to take the key out Warning This vehicle is equipped with an energy...

Page 19: ...ote This device is not fitted on the Australia and Japan versions 2 Switch 3 position turn indicator centre position OFF position left turn position right turn To cancel turn indicators push in when s...

Page 20: ...lever and twistgrip are closest when adjuster is set to position no 4 When you pull in the lever 1 you will disengage the engine from the gearbox and therefore from the driving wheel Using the clutch...

Page 21: ...increase the engine idling speed after starting Lever positions A closed B fully open The lever can be opened and closed gradually to adjust speed until engine is fully warm see page 37 Important Neve...

Page 22: ...Switch for ENGINE STOP two positions position RUN run position OFF stop Warning This switch is mainly intended for use in emergency cases when you need to stop the engine quickly After stopping the e...

Page 23: ...pring back to the initial position idling speed Front brake lever fig 14 2 Pull in the lever 2 towards the twistgrip to operate the front brake The system is hydraulically operated and you just need t...

Page 24: ...down to change gears and then returns to the central position down push down on the pedal to engage 1st gear and to shift down The N light will go out up lift the pedal to engage the 2nd gear and then...

Page 25: ...until setting pedal in the desired position Tighten both check nuts onto linkage To set the rear brake pedal loosen check nut 4 Turn pedal travel adjusting screw 5 until pedal is in the desired posit...

Page 26: ...2 Seat catch 3 Hook for helmet fastening cable 4 Passenger grab handle 5 Side stand 6 Rear view mirrors 7 Rear shock absorber adjusters 8 Fuel tank lifting rod 9 Seat cover not on 620DARK and 620DARK...

Page 27: ...plug Closing Refit the plug with the key in it and push it down into its seat Turn the key anticlockwise to its initial position and take it out Close the lock protection lid 1 Note The plug can only...

Page 28: ...g outside and refit the seat Warning This system is intended to lock your helmet safely when you park your motorcycle Never leave the helmet hanging outside when riding or it may get in the way and ma...

Page 29: ...your feet until it is fully extended Tilt the motorcycle until the side stand is resting on the ground Warning Do not sit on the motorcycle when it is supported on the side stand To move the side stan...

Page 30: ...rn the adjuster 1 all the way in clockwise then slacken it 8 clicks Two ring nuts 2 located on the top section of the shock absorber are used to adjust the outer spring preload To change spring preloa...

Page 31: ...s rebound and compression damping adjusters This adjustment is done using the outer adjusters 1 fig 25 to adjust rebound damping 2 fig 25 to adjust spring preload 3 fig 26 to adjust compression dampin...

Page 32: ...eload of the spring inside each fork leg turn the adjusting nut 2 with a 22 mm hexagon wrench Preload setting range A is from 25 to 10 mm Factory setting is 18 mm Important Adjust both fork legs to sa...

Page 33: ...hanging standard setting measure the reference value H fig 27 The rider can modify track alignment according to his her needs by changing working position of the shock absorber Loosen lock n uts 3 to...

Page 34: ...34 E UNIBALL articulated head A maximum extension is 5 threadings i e 7 5 mm B B A fig 29...

Page 35: ...es and suspensions For the first 100 km use the brakes gently Do not brake violently or keep brake applied for too long This will enable a correct break in of friction material on brake pads against b...

Page 36: ...rform a thorough check up on your bike as follows Fuel level in the tank Check fuel level in the tank Fill tank if needed page 41 Engine oil level Check oil level in the sump through the sight glass T...

Page 37: ...rtant The oil pressure light should go out a few seconds after the engine has started page 11 Warning The side stand must be fully up in a horizontal position as its safety sensor prevents engine star...

Page 38: ...ain Let the engine start without using the throttle control Important Never operate the starter more than 5 seconds at a time If needed allow 10 seconds before attempting to restart the engine 4 Move...

Page 39: ...gears synchronize shift down and release the clutch The controls should be used correctly and timely when riding uphill do not hesitate to shift down as soon as the motorcycle tends to slow down so yo...

Page 40: ...ol of the motorcycle When riding in the rain or on slippery surfaces braking will become less effective Always use the brakes very gently and carefully when riding under these conditions Any sudden ma...

Page 41: ...engine off simply turn the key to OFF page 18 Important Never leave the key in the ON position when engine is stopped or this will damage the electric components Refueling Never overfill the tank whe...

Page 42: ...ve the key turned to P for long periods or the battery will run down Never leave the ignition key in the switch when you are leaving your bike unattended Warning The exhaust system might be hot even a...

Page 43: ...e a tool bag for usual maintenance and checks To reach this compartment remove the seat first page 28 then the protective cover 1 Use a coin to unscrew its special screw 2 The tool bag holds fig 38 3...

Page 44: ...ough the filler plug breather Remove the seat page 28 and lift the hook 1 Lift the tank and unhook the service rod 2 fig 40 from its seat under the seat Place the tank onto the rod When you have finis...

Page 45: ...fit a new one Important A clogged filter will reduce air intake increase fuel consumption reduce engine power and foul the spark plugs Do not use the motorcycle without filter or suspended matters co...

Page 46: ...Card by a Ducati Dealer or Authorized Workshop Important It is recommended all brake and clutch lines be changed every four years Clutch system If the control lever has exceeding play and the transmis...

Page 47: ...lic oil is corrosive it may cause damages and lead to severe injuries Never mix different quality oils Check seals for proper sealing Fig 44 Checking brake pads for wear fig 44 Front brake To facilita...

Page 48: ...ti Dealer or Authorized Workshop To prevent these failures smear the end of the Bowden cables with SHELL Advance Grease or Retinax LX2 at regular intervals For the throttle cable it is best to open th...

Page 49: ...throttle twistgrip must have a free play of 2 4 mm measured at the edge of the twistgrip and at all positions of the handlebars If it needs adjusting use the suitable adjuster 1 fig 46 provided on th...

Page 50: ...from heat sources Charge the battery in a well ventilated room Connect the battery charger leads to the battery terminals red to positive terminal black to negative terminal Important Make sure the ch...

Page 51: ...ise or slacken similarly the screw 2 on both sides of the swing arm to increase or reduce chain tension If you are slackening the chain you will have to push the wheel forward Important Improper chain...

Page 52: ...The seals might be irreparably damaged if the chain is cleaned using non specific solvents or washed using steam or water jets Dry the chain using compressed air or absorbent material and apply SHELL...

Page 53: ...s specified on page 70 Electric System Headlamp fig 50 and 51 To gain access to headlamp bulbs slacken the lower screw 1 holding the rim reflector assembly to the body and disconnect the connector 2 f...

Page 54: ...into their seats to obtain correct alignment hook the clip 3 to the headlamp holders Reconnect the cables To change the parking light bulb withdraw the bulb holder 5 fig 53 The bulb is of the bayonet...

Page 55: ...in the indicator body Tighten the screw 1 Stop light fig 55 To replace the stop and parking light bulb unscrew the two screws 1 that secure the glass 2 Remove the glass The bulb is of the bayonet typ...

Page 56: ...of motorcycle If possible perform this check in dim light Switch on the low beam the height of the light spot measured at the upper limit between dark and lighted up area should not exceed 9 10th of...

Page 57: ...ture tubeless tyres will take a long time to deflate as they tend to keep air inside If you find low pressure on one tyre check the tyre for punctures Warning A tyre must be replaced when punctured Re...

Page 58: ...an 2 mm and anyway not below the legal limit Important Visually inspect the tyres at regular intervals for detecting cracks or cuts on the side walls especially bulges or large spots that are indicati...

Page 59: ...level after stopping the engine Oil level should be between the marks near the sight glass Top up oil level with SHELL Advance Ultra 4 if low Undo the filler plug 2 and top up to correct level Refit...

Page 60: ...spark plug Check electrode gap it should be 0 6 0 7 mm Important If the gap needs adjusting be very careful when bending the side electrode If gap is too wide or too close engine performance will be...

Page 61: ...er jets Cleaning the motorcycle with water cleaners may lead to seizure or severe failure of front fork wheel hub assembly electric system front fork seals air inlets or exhaust silencers and adversel...

Page 62: ...k and let condensate breathe out A special canvas is available from Ducati Performance Important notes Some countries such as France Germany Great Britain Switzerland and so on have compulsory emissio...

Page 63: ...8 620 800 130 1000 360 620 800 360 620 800 370 1000 370 1000 TECHNICAL DATA Overall dimensions mm fig 61 Weights Dry weight 177Kg 620 179 Kg 800 189Kg 1000 Carrying full load 390 Kg Warning Failure to...

Page 64: ...000 in the plastic tank Oil sump and oil filter SHELL Advance Ultra 4 3 1 620 3 3 800 3 9 1000 Front Rear brake and clutch circuits SHELL Advance Brake DOT 4 Protectant for electric contacts SHELL Adv...

Page 65: ...6750 rpm 620 69 Nm 7 0 Kgm at 6500 rpm 800 84 Nm 8 5 Kgm at 6000 rpm 1000 Important Do not exceed specified speed limits see page 66 under any running condition 1 2 3 4 6 5 7 8 Timing system Desmodro...

Page 66: ...these limits releases Ducati Motor Holding S p A from any liability whatsoever for resulting engine malfunction or reduced life span Spark plugs Make CHAMPION Type RA 4 HC 620 800 RA 6 HC 1000 Make NG...

Page 67: ...raking surface 25 sq cm Brake caliper cylinder 32 mm Make and type BREMBO P 2 I05N Friction material FERIT I D 450 FF Master cylinder type PS 11 Warning Brake fluid can dissolve paintwork and cause se...

Page 68: ...nd gear 18 30 620 620 DARK 800 17 30 1000 3rd gear 21 28 620 620 DARK 800 20 27 1000 4th gear 23 26 620 620 DARK 800 22 24 1000 5th gear 22 22 620 620 DARK 800 24 23 1000 6th gear 26 24 620 620 DARK 8...

Page 69: ...section made of high strength steel Steering angle on each side 27 Headstock angle 24 Trail mm 96 Wheels Three spoke light alloy rims Front wheel Make BREMBO Dimensions 3 50x17 Rear wheel Make BREMBO...

Page 70: ...l 65 mm Rear wheel travel 148 mm Note Never modify settings which may alter those technical features which are essential for the motorcycle homologation Exhaust system Catalyzed in compliance with emi...

Page 71: ...d There are two spare fuses The 40A fuse 2 located on the right side of the battery fig 63 protects the electronic regulator Remove the fuse cap 3 to expose it A blown fuse is identified by the interr...

Page 72: ...diagram of electric system ignition 1 Right switch 2 Transponder aerial 3 Key operated switch 4 Main relay 5 Fuse box 6 Starter motor 7 Starter solenoid 8 Battery 9 Regulator protection fuse 10 Regul...

Page 73: ...box 5 Pos Description Rat 1 9 Main switch 30 A 2 10 Fuel pump injectors coils 20 A 3 11 Key sense 10 A 4 12 Control unit power supply 3 A 5 13 Passing 7 5 A 6 14 Parking lights instrument panel light...

Page 74: ...able in the following colors Silver grey 0022 PPG Black frame and rims Silver grey 0022 PPG Metal color frame and rims Dark Black frame and rims Dark Metal color frame and rims Dark Light grey frame a...

Page 75: ...ycle Warning This motorcycle is designed and intended for use on streets and other smooth paved areas only Do not use this motorcycle on unpaved surfaces Such use could lead to upset or other accident...

Page 76: ...purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered i...

Page 77: ...uver will be reduced All of your actions should be smooth under these conditions Sudden acceleration braking or turning may cause loss of control When the roadway is wet rely more on the throttle to c...

Page 78: ...aust contains poisonous carbon monoxide gas Do not inhale exhaust gases and never run the engine in a closed garage or confined area Use only Ducati approved parts and accessories This motorcycle was...

Page 79: ...79 E USA Label location fig B 12 6 5 4 11 3 2 10 1 7 9 8 fig B...

Page 80: ...ND CALIFORNIA REGULATIONS APPLICABLE TO 1998 MODEL YEAR NEW MOTORCYCLES AND IS CERTIFIED TO 1 4 HC G KM ENGINE FAMILY EXHAUST EMISSION STANDARD IN CALIFORNIA Via A C Ducati 3 40132 BOLOGNA ITALY DO NO...

Page 81: ...material and workmanship which cause such motorcycle to fail to conform with applicable regulations of the United States Environmental Protection Agency or the California Air Resources Board for a pe...

Page 82: ...otection Agency and the California Air Resources Board Any part or parts replaced under this warranty shall become the property of Ducati In the state of California only emissions related warranted pa...

Page 83: ...e and in lieu of all other remedies Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you C No dealer is authorized to modify this Duc...

Page 84: ...84 E USA km Ducati Mileage Date Service Name 1 000 10 000 20 000 30 000 40 000 50 000 ROUTINE MAINTENANCE RECORD...

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