Ducati 800Sport User Manual Download

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Owner’s manual

DUCATI

SUPERSPORT

SUPERSPORT800
SUPERSPORT1000

Summary of Contents for 800Sport

Page 1: ...1 E Owner s manual DUCATISUPERSPORT SUPERSPORT800 SUPERSPORT1000...

Page 2: ...2 E...

Page 3: ...emotions Please contact our authorised service centres to have your motorcycle repaired or if you simply need advice Enjoy your ride Note Ducati Motor Holding S p A declines any liability whatsoever...

Page 4: ...ever 23 Rear brake pedal 24 Gear change pedal 25 Setting the gear change and rear brake pedals 26 Main components and devices 28 Location 28 Tank filler plug 29 Seat catch and helmet hooks 30 Side sta...

Page 5: ...the spark plugs 64 Cleaning the motorcycle 65 Storing the bike away 66 Important notes 66 Technical data 67 Overall dimensions 67 Weights 67 Top ups 68 Engine 69 Timing system 69 Performance data 70...

Page 6: ...nal Ducati spare parts during the warranty period or the warranty will be automatically invalidated Symbols Ducati Motor Holding S p A advises you to read this booklet carefully so as to become famili...

Page 7: ...where these are posted However always adjust your speed to the visibility road and traffic conditions you are riding in Always signal your intention to turn or pull to the next lane in good time usin...

Page 8: ...ional accessories should not exceed 385 Kg Arrange your luggage or heavy accessories in the lowest possible position and close to motorcycle centre Be sure to secure the luggage to the supports provid...

Page 9: ...otorcycles have two identification numbers for frame fig 1 and engine fig 2 1 2 2 Frame number Engine number Note These numbers identify the motorcycle model and should always be indicated when orderi...

Page 10: ...ead this information carefully before you use the controls Position of motorcycle controls fig 3 1 Instrument panel 2 Key operated ignition switch and steering lock 3 Left switch 4 Clutch lever 5 Cold...

Page 11: ...is light stays on stop the engine or it may damage 6 Orange light Comes on and flashes when the motorcycle is parked Immobilizer on it is also used for immobilizer diagnosis Note When the Immobilizer...

Page 12: ...rn the key to ON and press A fig 6 to display clock and oil temperature Setting the clock Press A for at least 2 seconds Press B to set AM PM Press A to set hours press B repeatedly to set correct hou...

Page 13: ...fter the first 1 000 Km 621 mi and then every 10 000 Km 6210 mi MAInt will be displayed for 5 seconds when turning the key to ON It reminds you of the routine maintenance servicing to be done Instrume...

Page 14: ...the handgrip of each ignition key is an electronic device that modulates an output signal This signal is generated by a special antenna incorporated in the switch when the ignition is turned on and ch...

Page 15: ...e printed on the CODE CARD handy when you ride your motorcycle in case it is necessary to remove engine block through the procedure that uses the throttle twistgrip In case of faulty immobilizer syste...

Page 16: ...l cause the EOBD pilot light to flash 20 times then it will stay on This means that the procedure has been aborted It will be necessary to turn the key to OFF and restart from point 1 4 Repeat operati...

Page 17: ...ault was reset e g with the overriding procedure through throttle grip Turn the key to OFF and back to ON the immobilizer pilot light should go back to its normal operation see point 1 Warning The key...

Page 18: ...ess it down before turning it Switching to B C and D you will be able to take the key out Warning This vehicle is equipped with an energy saving CPU If the key stays ON for a long period but the ignit...

Page 19: ...on position high beam on 2 Switch 3 position turn indicator centre position OFF position left turn position right turn To reset turn indicators push in when switch returns to central position 3 Button...

Page 20: ...st when adjuster is set to position no 4 When you pull in the lever 1 you will disengage the engine from the gearbox and therefore from the driving wheel Using the clutch properly is essential to smoo...

Page 21: ...g speed after starting Lever positions A closed B fully open The lever can be opened and closed gradually to adjust speed until engine is fully warm see pages 35 36 Important Never use the cold start...

Page 22: ...d Japan versions 2 Switch for ENGINE STOP two positions position RUN run position OFF stop Warning This switch is mainly intended for use in emergency cases when you need to stop the engine quickly Af...

Page 23: ...towards the twistgrip to operate the front brake The system is hydraulically operated and you just need to pull the lever gently The control lever features a dial adjuster 3 for lever distance from th...

Page 24: ...24 E Rear brake pedal fig 16 1 16 2 Push down on the pedal 1 to apply the rear brake The system is hydraulically operated 1 fig 16 1 1 fig 16 2 SUPERSPORT1000 SUPERSPORT800...

Page 25: ...up and down to change gears and then returns to the central position down push down on the pedal to engage 1st gear and to shift down The N light will go out up lift the pedal to engage the 2nd gear a...

Page 26: ...nge pedal lock linkage 1 and loosen the check nuts 2 and 3 Note Nut 2 has a left hand thread Fit an open end wrench to the hexagon portion of linkage 1 Rotate linkage until setting pedal in the desire...

Page 27: ...s to bite If not so set the length of cylinder linkage as follows Loosen the check nut 6 on cylinder linkage Tighten linkage into fork 7 to increase play or unscrew linkage to reduce it Tighten check...

Page 28: ...VICES fig 20 1 3 6 2 4 5 5 7 Location fig 20 1 Tank filler plug 2 Seat catch and helmet hooks 3 Side stand 4 Rear view mirrors 5 Front fork adjusters SUPERSPORT1000 6 Rear shock absorber adjusters 7 C...

Page 29: ...plug Closing Refit the plug with the key in it and push it down into its seat Turn the key anticlockwise to its initial position and take it out Close the lock protection lid 1 Note The plug can only...

Page 30: ...outside They will be locked safely when you refit the seat Warning This system is intended to lock your helmet safely when you park your motorcycle Never leave the helmet hanging from the hook when ri...

Page 31: ...until it is fully extended Tilt the motorcycle until the side stand is resting on the ground Warning Do not sit on the motorcycle when it is supported on the side stand To move the side stand to its r...

Page 32: ...ick Each click identifies a setting Turn the screw all the way in to set the hardest damping position 0 This will be your starting point Now turn the screw anticlockwise and listen for the clicks that...

Page 33: ...ncrease damping Two ring nuts 3 fig 27 2 27 2 located on the top section of the shock absorber are used to adjust the outer spring preload To change spring preload slacken the upper ring nut Then tigh...

Page 34: ...SS1000 The hlins shock absorber features also length adjustment It allows to adjust the seat height regardless the spring preload Compression damping adjuster 1 fig 26 2 14 clicks Rebound damping adj...

Page 35: ...of engine brakes and suspensions For the first 100 km use the brakes gently Do not brake violently or keep brake applied for too long This will enable a correct break in of friction material on brake...

Page 36: ...and injury to rider and passenger Before riding perform a thorough check up on your bike as follows Fuel level in the tank Check fuel level in the tank Fill tank if needed page 41 Engine oil level Ch...

Page 37: ...to start the engine with side stand down and the gearbox in neutral When starting the bike with a gear engaged pull the clutch lever in this case the side stand must be up 2 Move the cold start lever...

Page 38: ...ime for oil to reach all points that need lubricating 5 As the engine warms up move the cold start lever gradually towards the vertical position A Once fully warm the engine should hold idling rpm wit...

Page 39: ...e gear change lever and let go of clutch lever To shift down release the twistgrip pull the clutch control lever shortly speed up to help gears synchronise shift down and release the clutch The contro...

Page 40: ...e stop Warning Use both brake lever and pedal for effective braking Using only one of the brakes will give you less braking power Never use brake controls harshly or violently or you may lock the whee...

Page 41: ...that the motorcycle is not near a source of heat or sparks You may leave the parking lights on by turning the key to position P Important Do not leave the key turned to P for long periods or the batte...

Page 42: ...n Owner s manual a helmet fastening cable a tool kit for usual maintenance and checks stored in the top pocket To access this compartment lift the seat by opening the catch page 30 The tool bag fig 34...

Page 43: ...tant At reassembly always fit nylon washers when tightening fastening screws to avoid damage to painted parts and Plexiglas headlamp fairing Some fastening screws are of the self tapping type do not o...

Page 44: ...r brake pedal shaft Disconnect the indicator connectors Unscrew the four screws 5 that join the body panels together at the bottom end and remove the body panels Omit this latter step if you wish to r...

Page 45: ...mirrors Unscrew the three screws 2 fig 39 that hold each body panel to the headlamp fairing Move the body panels slightly apart and unscrew the four screws 3 fig 40 that fix the headlamp fairing to h...

Page 46: ...procedure to refit all the parts you have removed Warning Make sure the fuel in the tank is less than 4 litres the reserve light on the instrument panel should be on or fuel may leak out through the...

Page 47: ...w one Important A clogged filter will reduce air intake increase fuel consumption reduce engine power and foul the spark plugs Do not use the motorcycle without filter or suspended matters could get i...

Page 48: ...ed Workshop Important It is recommended all brake and clutch lines be changed every four years Brake system If you find exceeding play on brake lever or pedal and brake pads are still in good conditio...

Page 49: ...that there is air in the circuit Contact your Ducati Dealer or Authorised Workshop to have the system inspected and air drained out Warning Brake fluid level will increase as clutch plate friction mat...

Page 50: ...from the calipers brake pads have a wear mark If the grooves in the friction material are still visible the pad is still in good condition Rear brake The friction material on each pad should be at le...

Page 51: ...revent these failures smear the ends of the Bowden cables with SHELL Advance Grease or Retinax LX2 at regular intervals For the throttle cable it is best to remove the cover 1 fig 49 by unscrewing the...

Page 52: ...he throttle twistgrip must have a free play of 1 5 2 mm measured at the edge of the twistgrip at all positions of the handlebars If it needs adjusting use the suitable adjuster 1 fig 50 1 50 2 provide...

Page 53: ...y from heat sources Charge the battery in a well ventilated room Connect the battery charger leads to the battery terminals red to positive terminal black to negative terminal Important Make sure the...

Page 54: ...just chain tension on SUPERSPORT1000 model slacken the nuts 1 fig 53 2 on both sides of wheel shaft Slacken the check nut 2 and slacken turn anti clockwise or tighten the screw 3 on either side of the...

Page 55: ...s cleaned using any solvent other than those specific for O ring chains or washed using steam or water jets After cleaning blow the chain dry or dry it using absorbent material and apply SHELL Advance...

Page 56: ...emoved Headlamp To gain access to headlamp bulbs you will need to work behind the headlamp fairing Remove connector 1 fig 54 from the bulb Pull the tab A to remove the protective cap Release the clip...

Page 57: ...lignment Hook the clip 2 to the headlamp holders reconnect the connector 1 you have detached previously and refit the rubber cover The parking light bulb is fitted on the top section of the headlamp b...

Page 58: ...turning clockwise until it clicks Refit the glass sliding the small tab A into the suitable slot in the indicator support and tighten the screw 1 Number plate light fig 58 To expose the number plate...

Page 59: ...screw the two screws 1 fig 59 that secure the glass and remove glass The bulb has a bayonet type fitting press and rotate anti clockwise to remove fit the spare bulb by pressing and turning clockwise...

Page 60: ...lamp centre and a vertical one in line with the longitudinal axis of motorcycle If possible perform this check in dim light Switch on the low beam The height of the light spot measured at the upper li...

Page 61: ...m to the right anticlockwise to move it to the left Tyres Front tyre pressure 2 1 2 2 bar Rear tyre pressure 2 1 2 3 bar As tyre pressure is affected by temperature and altitude variations you are adv...

Page 62: ...es will take a long time to deflate as they tend to keep air inside If you find low pressure on one tyre check the tyre for punctures Warning A tyre must be replaced when punctured Only fit tyres of t...

Page 63: ...level after stopping the engine Oil level should be between the marks near the sight glass Top up oil level with SHELL Advance Ultra 4 if low Undo the filler plug 2 and top up to correct level Refit...

Page 64: ...er head using the wrench supplied with the bike Check the colour of the insulating ceramic material of the central electrode a light brown even colour is a sign of good engine condition If colour has...

Page 65: ...er jets Cleaning the motorcycle with water cleaners may lead to seizure or severe failure of front fork wheel hub assembly electric system front fork seals air inlets or exhaust silencers and adversel...

Page 66: ...and disconnect and remove the battery Battery should be checked and charged whenever the motorcycle has been left unridden for over a month protect the motorcycle with a suitable canvas available from...

Page 67: ...5 2 Kg SS1000 Carrying full load 385 Kg Warning Failure to observe weight limits could result in poor handling and impair the performance of your motorcycle and you may lose control of the motorcycle...

Page 68: ...Advance Ultra 4 3 4 SS800 3 9 SS1000 Front Rear brake and clutch circuits Special fluid for hydraulic systems _ SHELL Advance Brake DOT 4 Protectant for electric contacts Spray for electric systems _...

Page 69: ...0 Kgm at 5750 rpm SS1000 Important Do not exceed specified rotation speed limits under any running condition Timing system Desmodromic type with two valves per cylinder operated by four rocker arms 2...

Page 70: ...d area with abundant running water Performance data Maximum speed in any gear should be reached only after a correct running in period with the motorcycle properly serviced at the recommended interval...

Page 71: ...SS1000 Drive chain from gearbox to rear wheel Make RK Type 520 GXW SS800 525 GXW SS1000 Size 5 8 x1 4 SS800 5 8 x5 16 SS1000 Links 98 SS800 96 SS1000 Important The above gear ratios are part of the ho...

Page 72: ...S1000 Front wheel Make BREMBO Dimensions 3 50x17 Rear wheel Make BREMBO Dimensions 5 50x17 Front wheel shaft can be removed Tyres Front tyre Tubeless radial tyre Size 120 70 ZR17 Rear tyre Tubeless ra...

Page 73: ...d preload for inner springs of fork legs Stanchion diameter 43 mm Travel along leg axis 120 mm Rear The rear shock absorber enables the adjustment of rebound and compression damping and spring preload...

Page 74: ...56 for relevant instructions Fuses The main fuse box is located on the left side of the battery fig 72 To expose the fuses take off the box protective cover 1 Mounting position and ampere capacity ar...

Page 75: ...rn indicator 14 Tail light 15 Number plate light 16 LH rear turn indicator 17 Fuel tank 18 Self diagnosis connection 19 Speed sensor 20 Self diagnosis power outlet 21 Side stand switch 22 Rear stop li...

Page 76: ...rument panel 44 LH front turn indicator 45 Headlight 46 RH front turn indicator 47 24 pole release conn Wiring Colour Coding B Blue W White V Violet Bk Black Y Yellow R Red Lb Light Blue Gr Grey G Gre...

Page 77: ...ycle Warning This motorcycle is designed and intended for use on streets and other smooth paved areas only Do not use this motorcycle on unpaved surfaces Such use could lead to upset or other accident...

Page 78: ...purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered i...

Page 79: ...uver will be reduced All of your actions should be smooth under these conditions Sudden acceleration braking or turning may cause loss of control When the roadway is wet rely more on the throttle to c...

Page 80: ...torcycle exhaust contains poisonous carbon monoxide gas Do not inhale exhaust gases and never run the engine in a closed garage or confined area Use only Ducati approved parts and accessories This mot...

Page 81: ...81 E USA Label location fig B 3 6 5 10 2 4 8 1 7 7 9 11 fig B only for California...

Page 82: ...IONS MOTORCYCLE NOISE EMISSION CONTROL INFORMATION THIS 1998 DUC46P0944 MOTORCYCLE ZDM1TB9PXWB000001 MEETS EPA NOISE EMISSION REQUIREMENTS OF 80 dBA AT 4675 RPM BY THE FEDERAL TEST PROCEDURE MODIFICAT...

Page 83: ...epending on the engine displacement of 12 000 kilometers 7 456 miles if the motorcycle s engine displacement is less than 170 cubic centimeters of 18 000 kilometers 11 185 miles if the motorcycle s en...

Page 84: ...otection Agency and the California Air Resources Board Any part or parts replaced under this warranty shall become the property of Ducati In the state of California only emissions related warranted pa...

Page 85: ...e and in lieu of all other remedies Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you C No dealer is authorized to modify this Duc...

Page 86: ...86 E ROUTINE MAINTENANCE RECORD km Ducati Mileage Date Service Name 1000 10000 20000 30000 40000 50000...

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