Ducati 620 SPORT User Manual Download

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Owner’s manual

DUCATI

620Sport

Summary of Contents for 620 SPORT

Page 1: ...1 E Owner s manual DUCATI620Sport...

Page 3: ...emotions Please contact our authorised service centres to have your motorcycle repaired or if you simply need advice Enjoy your ride Note Ducati Motor Holding S p A declines any liability whatsoever...

Page 4: ...rake lever 23 Rear brake pedal 24 Gear change pedal 24 Setting the gear change and rear brake pedals 25 Main components and devices 26 Location 26 Tank filler plug 27 Seat catch and helmet hooks 28 Si...

Page 5: ...lugs 61 Cleaning the motorcycle 62 Storing the bike away 63 Important notes 63 Technical data 64 Overall dimensions 64 Weights 64 Top ups 65 Engine 66 Timing system 66 Performance data 67 Brakes 67 Tr...

Page 6: ...nal Ducati spare parts during the warranty period or the warranty will be automatically invalidated Symbols Ducati Motor Holding S p A advises you to read this booklet carefully so as to become famili...

Page 7: ...where these are posted However always adjust your speed to the visibility road and traffic conditions you are riding in Always signal your intention to turn or pull to the next lane in good time usin...

Page 8: ...ional accessories should not exceed 385 Kg Arrange your luggage or heavy accessories in the lowest possible position and close to motorcycle centre Be sure to secure the luggage to the supports provid...

Page 9: ...Ducati motorcycles have two identification numbers for frame fig 1 and engine fig 2 Frame number Engine number Note These numbers identify the motorcycle model and should always be indicated when orde...

Page 10: ...ead this information carefully before you use the controls Position of motorcycle controls fig 3 1 Instrument panel 2 Key operated ignition switch and steering lock 3 Left switch 4 Clutch lever 5 Cold...

Page 11: ...may suffer severe damage 6 Orange light Comes on and flashes when the motorcycle is parked Immobilizer on it is also used for immobilizer diagnosis Note When the Immobilizer is on this light flashes f...

Page 12: ...rn the key to ON and press A fig 6 to display clock and oil temperature Setting the clock Press A for at least 2 seconds Press B to set AM PM Press A to set hours press B repeatedly to set correct hou...

Page 13: ...played when the fuel warning light comes on Maintenance indicator After the first 1 000 Km 621 m and then every 10 000 Km 6210 m MAInt will be displayed for 5 seconds when turning the key to ON It rem...

Page 14: ...the handgrip of each ignition key is an electronic device that modulates an output signal This signal is generated by a special antenna incorporated in the switch when the ignition is turned on and ch...

Page 15: ...safe place However it is advisable to keep the electronic code printed on the CODE CARD handy when you ride your motorcycle in case it is necessary to remove engine block through the procedure that u...

Page 16: ...l cause the EOBD pilot light to flash 20 times then it will stay on This means that the procedure has been aborted It will be necessary to turn the key to OFF and restart from point 1 4 Repeat operati...

Page 17: ...ault was reset e g with the overriding procedure through throttle grip Turn the key to OFF and back to ON the immobilizer pilot light should go back to its normal operation see point 1 Warning The key...

Page 18: ...ve the key to the last two positions press it down before turning it Switching to B C and D you will be able to take the key out Warning This vehicle is equipped with an energy saving CPU If the key s...

Page 19: ...osition low beam on position high beam on 2 Switch 3 position turn indicator centre position OFF position left turn position right turn To reset turn indicators turn switch to central position and pus...

Page 20: ...erly is essential to smooth riding especially when moving off Important Using the clutch properly will avoid damage to transmission parts and spare the engine Note It is possible to start the engine w...

Page 21: ...se the engine idling speed after starting Lever positions A closed B fully open The lever can be opened and closed gradually to adjust speed until engine is fully warm see pages 34 35 Important Never...

Page 22: ...d on the Australia and Japan versions 2 Switch for ENGINE STOP two positions position RUN run position OFF stop Warning This switch is mainly intended for use in emergency cases when you need to stop...

Page 23: ...d it will spring back to the initial position idling speed Front brake lever fig 15 Pull in the lever 2 towards the twistgrip to operate the front brake The system is hydraulically operated and you ju...

Page 24: ...l is at rest when in the central position N is moved up and down to change gears and then returns to the central position down push down on the pedal to engage 1st gear and to shift down The N light w...

Page 25: ...inkage until setting pedal in the desired position Tighten both check nuts onto linkage To set the rear brake pedal loosen check nut 4 Turn pedal travel adjusting screw 5 until pedal is in the desired...

Page 26: ...26 E MAIN COMPONENTS AND DEVICES fig 20 1 6 5 2 4 3 Location fig 20 1 Tank filler plug 2 Seat catch and helmet hooks 3 Side stand 4 Rear view mirrors 5 Rear shock absorber adjusters 6 Cataliser...

Page 27: ...plug Closing Refit the plug with the key in it and push it down into its seat Turn the key anticlockwise to its initial position and take it out Close the lock protection lid 1 Note The plug can only...

Page 28: ...outside They will be locked safely when you refit the seat Warning This system is intended to lock your helmet safely when you park your motorcycle Never leave the helmet hanging from the hook when ri...

Page 29: ...until it is fully extended Tilt the motorcycle until the side stand is resting on the ground Warning Do not sit on the motorcycle when it is supported on the side stand To move the side stand to its r...

Page 30: ...he top section of the shock absorber are used to adjust the outer spring preload To change spring preload slacken the upper ring nut Once preload has been set as required tighten the upper ring nut Th...

Page 31: ...31 E Shock absorber STANDARD setting Compression damping adjuster 1 fig 27 18 clicks Rebound damping adjuster 2 fig 28 8 clicks STANDARD spring length 177 mm 1 2 fig 28 fig 27...

Page 32: ...of engine brakes and suspensions For the first 100 km use the brakes gently Do not brake violently or keep brake applied for too long This will enable a correct break in of friction material on brake...

Page 33: ...and injury to rider and passenger Before riding perform a thorough check up on your bike as follows Fuel level in the tank Check fuel level in the tank Fill tank if needed page 38 Engine oil level Ch...

Page 34: ...ide stand must be fully up in a horizontal position as its safety sensor prevents engine start when down Note It is possible to start the engine with side stand down and the gearbox in neutral When st...

Page 35: ...old start lever gradually towards the vertical position A Once fully warm the engine should hold idling rpm with the cold start shut down High ambient temperature over 35 C 95 F Follow the same proced...

Page 36: ...istgrip and slightly releasing the clutch lever at the same time The motorcycle will start moving off 4 Let go of clutch lever and speed up 5 To shift up close the throttle to slow down engine disenga...

Page 37: ...e stop Warning Use both brake lever and pedal for effective braking Using only one of the brakes will give you less braking power Never use brake controls harshly or violently or you may lock the whee...

Page 38: ...that the motorcycle is not near a source of heat or sparks You may leave the parking lights on by turning the key to position P Important Do not leave the key turned to P for long periods or the batte...

Page 39: ...n Owner s manual a helmet fastening cable a tool kit for usual maintenance and checks stored in the top pocket To access this compartment lift the seat by opening the catch page 28 The tool bag fig 35...

Page 40: ...sembly always fit nylon washers when tightening fastening screws to avoid damage to painted parts and Plexiglas headlamp fairing Some fastening screws are of the self tapping type do not overtighten o...

Page 41: ...anel to the side stand fixing plate Unscrew the screw 5 that holds the right body panel to the rear brake pedal shaft Disconnect the indicator connectors Unscrew the four screws 6 that join the body p...

Page 42: ...irrors Unscrew the three screws 2 fig 41 that hold each body panel to the headlamp fairing Move the body panels slightly apart and unscrew the four screws 3 fig 42 that fix the headlamp fairing to hea...

Page 43: ...procedure to refit all the parts you have removed Warning Make sure the fuel in the tank is less than 4 litres the reserve light on the instrument panel should be on or fuel may leak out through the...

Page 44: ...w one Important A clogged filter will reduce air intake increase fuel consumption reduce engine power and foul the spark plugs Do not use the motorcycle without filter or suspended matters could get i...

Page 45: ...ealer or Authorised Workshop Important It is recommended all brake and clutch lines be changed every four years Brake system If you find exceeding play on brake lever or pedal and brake pads are still...

Page 46: ...age a gear it means that there is air in the circuit Contact your Ducati Dealer or Authorised Workshop to have the system inspected and air drained out Warning Brake fluid level will increase as clutc...

Page 47: ...from the calipers brake pads have a wear mark If the grooves in the friction material are still visible the pad is still in good condition Rear brake The friction material on each pad should be at le...

Page 48: ...revent these failures smear the ends of the Bowden cables with SHELL Advance Grease or Retinax LX2 at regular intervals For the throttle cable it is best to remove the cover 1 fig 51 by unscrewing the...

Page 49: ...throttle twistgrip must have a free play of 1 5 2 mm measured at the edge of the twistgrip at all positions of the handlebars If it needs adjusting use the suitable adjuster 1 fig 53 provided on the...

Page 50: ...m heat sources and flames Charge the battery in a well ventilated room Connect the battery charger leads to the battery terminals red to positive terminal black to negative terminal Important Make sur...

Page 51: ...ig 56 of the wheel shaft tighten turn clockwise or slacken the screw 2 on either side of the swingarm equally to increase or reduce chain tension If you are slackening the chain you will have to push...

Page 52: ...amaged if the chain is cleaned using any solvent other than those specific for O ring chains or washed using steam or water jets After cleaning blow the chain dry or dry it using absorbent material an...

Page 53: ...emoved Headlamp To gain access to headlamp bulbs you will need to work behind the headlamp fairing Remove connector 1 fig 57 from the bulb Pull the tab A to remove the protective cap Release the clip...

Page 54: ...lignment Hook the clip 2 to the headlamp holders reconnect the connector 1 you have detached previously and refit the rubber cover The parking light bulb is fitted on the top section of the headlamp b...

Page 55: ...d turning clockwise until it clicks Refit the glass sliding the small tab A into the suitable slot in the indicator body and tighten the screw 1 Number plate light fig 61 To expose the number plate li...

Page 56: ...screw the two screws 1 fig 62 that secure the glass and remove glass The bulb has a bayonet type fitting press and rotate anti clockwise to remove fit the spare bulb by pressing and turning clockwise...

Page 57: ...lamp centre and a vertical one in line with the longitudinal axis of motorcycle If possible perform this check in dim light Switch on the low beam The height of the light spot measured at the upper li...

Page 58: ...e beam to the right anticlockwise to move it to the left Tyre pressures Front tyre 2 1 2 2 bar Rear tyre 2 1 2 3 bar As tyre pressure is affected by temperature and altitude variations you are advised...

Page 59: ...es will take a long time to deflate as they tend to keep air inside If you find low pressure on one tyre check the tyre for punctures Warning A tyre must be replaced when punctured Only fit tyres of t...

Page 60: ...level after stopping the engine Oil level should be between the marks near the sight glass Top up oil level with SHELL Advance Ultra 4 if low Undo the filler plug 2 and top up to correct level Refit...

Page 61: ...using the wrench supplied with the bike Check the colour of the insulating ceramic material of the central electrode a light brown even colour is a sign of good engine condition If colour has altered...

Page 62: ...er jets Cleaning the motorcycle with water cleaners may lead to seizure or severe failure of front fork wheel hub assembly electric system front fork seals air inlets or exhaust silencers and adversel...

Page 63: ...tand disconnect and remove the battery Battery should be checked and charged whenever the motorcycle has been left unridden for over a month protect the motorcycle with a suitable canvas available fro...

Page 64: ...9 Weights Dry weight 182 Kg Carrying full load 385 Kg Warning Failure to observe weight limits could result in poor handling and impair the performance of your motorcycle and you may lose control of t...

Page 65: ...oil filter SHELL Advance Ultra 4 3 3 Front Rear brake and clutch circuits Special fluid for hydraulic systems _ SHELL Advance Brake DOT 4 Protectant for electric contacts Spray for electric systems _...

Page 66: ...m at 3500 rpm Important Do not exceed specified rotation speed limits under any running condition Timing system Desmodromic type with two valves per cylinder operated by four rockers 2 opening rockers...

Page 67: ...ling Wash the affected area with abundant running water Performance data Maximum speed in any gear should be reached only after a correct running in period with the motorcycle properly serviced at the...

Page 68: ...5 8 x1 4 Links 100 Important The above gear ratios are part of the homologated specifications and under no circumstances must they be modified If you wish to tune up your motorcycle for competitive tr...

Page 69: ...mm Wheels Three spoke light alloy rims Front wheel Make BREMBO Dimensions 3 50x17 Rear wheel Make BREMBO Dimensions 4 50x17 Front wheel shaft can be removed Tyres Front tyre Tubeless radial tyre Size...

Page 70: ...120 mm Rear The rear shock absorber enables the adjustment of rebound and compression damping and spring preload At the bottom pivot point it is connected to the swingarm Swingarm is made from steel a...

Page 71: ...53 for relevant instructions Fuses The main fuse box is located on the left side of the battery fig 71 To expose the fuses take off the box protective cover 1 Mounting position and ampere capacity ar...

Page 72: ...ator 13 RH rear turn indicator 14 Tail light 15 Number plate light 16 LH rear turn indicator 17 Fuel tank 18 Self diagnosis connection 19 Speed sensor 20 Self diagnosis power outlet 21 Side stand swit...

Page 73: ...ch 37 Clutch switch 38 Oil temperature sensor instrument panel 39 LH switch 40 Air temperature pressure sensor 41 Instrument panel 42 LH front turn indicator 43 Headlight 44 RH front turn indicator 45...

Page 74: ...2 10 Parking light HIGH LOW beam 15 A speed sensor and solenoid starter 3 11 ECU 3 A 4 12 Stop horn passing and key on 15 A 5 13 Instrument panel 3 A 6 14 Injection injector pump coil 20 A Note The s...

Page 75: ...e Warning This motorcycle is designed and intended for use on streets and other smooth paved areas only Do not use this motorcycle on unpaved surfaces Such use could lead to upset or other accident No...

Page 76: ...purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered i...

Page 77: ...uver will be reduced All of your actions should be smooth under these conditions Sudden acceleration braking or turning may cause loss of control When the roadway is wet rely more on the throttle to c...

Page 78: ...torcycle exhaust contains poisonous carbon monoxide gas Do not inhale exhaust gases and never run the engine in a closed garage or confined area Use only Ducati approved parts and accessories This mot...

Page 79: ...79 E USA Label location fig B 3 6 2 4 8 5 1 7 7 11 9 10 fig B only for California...

Page 80: ...IONS MOTORCYCLE NOISE EMISSION CONTROL INFORMATION THIS 1998 DUC46P0944 MOTORCYCLE ZDM1TB9PXWB000001 MEETS EPA NOISE EMISSION REQUIREMENTS OF 80 dBA AT 4675 RPM BY THE FEDERAL TEST PROCEDURE MODIFICAT...

Page 81: ...e depending on the engine displacement of 12 000 kilometers 7 456 miles if the motorcycle s engine displacement is less than 170 cubic centimeters of 18 000 kilometers 11 185 miles if the motorcycle s...

Page 82: ...otection Agency and the California Air Resources Board Any part or parts replaced under this warranty shall become the property of Ducati In the state of California only emissions related warranted pa...

Page 83: ...exclusive and in lieu of all other remedies Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you C No dealer is authorized to modify...

Page 84: ...84 E ROUTINE MAINTENANCE RECORD km Ducati Mileage Date Service Name 1000 10000 20000 30000 40000 50000...

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Ducati 620 SPORT, Owner'S Manual

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