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1. INTRODUCTION 

 
This  operation  and  maintenance  manual  refers  to  the 

POWER  LIGHT

  lubrication  pump,  and  includes  essential  information 

regarding correct operating and safety procedures design to ensure safe and reliable operation of the unit. 
You  can  obtain  the  latest  release  of  this  document  by  contacting  a  Dropsa  sales  office  or  distributor  or  by  visiting  us  on  the 
World Wide Web at 

http://www.dropsa.com. 

 

It is important that this document is read and maintained in a place that anyone operating the 

POWER LIGHT

 is able to consult it 

if necessary. 

 

 
2. GENERAL DESCRIPTION 

 
POWER LIGHT 

is suitable for lubricating machines, vehicles and equipment with commercial lubricants. The power supply for the 

low voltage electric motor comes from a 14.4V battery. As a protection against overload the gun is fitted with a pressure relief 
valve. 
 

 

 
 
 
 

 

 
The rotary movement of the electronic motor is converted into a stroke movement of high pressure feed piston through a 
planetary reduction gear box and an eccentric. The unit will feed as long as the switch on the handle is actuated. 
 
Battery powered high performance grease gun set in a sturdy plastic case, suitable for 400g grease cartridge to DIN 1284 or 500 
cc of loose grease. 
Complete with: 

-

 

14.4 Volt battery ; 

-

 

Charger fast charge function; 

-

 

750mm high pressure armoured hose with a 4 jaw hydraulic gripper nozzle. 

 
 

3. PRODUCT IDENTIFICATION 

 
On the side of the pump there is a label that indicates 
part  number  of  the  product,  operating  voltage  and 
basic characteristics. 
 

 

Any other use, or modifications or changes to unit are only allowed after discussion with the manufacturer. 
The safety instructions must always be complied with. 

 

 

Summary of Contents for K000455

Page 1: ...IDENTIFICATION 4 TECHNICAL CHARACTERISTICS 5 PUMP COMPONENTS 6 UNPACKING AND INSTALLING 7 OPERATING INSTRUCTIONS 8 TROUBLESHOOTING 9 MAINTENANCE PROCEDURE 10 DISPOSAL 11 ORDERING INFORMATION 12 HANDLING AND TRANSPORTATION 13 OPERATING HAZARDS 14 WARRANTY 15 DISTRIBUTORS http www dropsa com Manual drawn up in accordance with EC Directive 06 42 C2222II WK 37 12 ...

Page 2: ...es from a 14 4V battery As a protection against overload the gun is fitted with a pressure relief valve The rotary movement of the electronic motor is converted into a stroke movement of high pressure feed piston through a planetary reduction gear box and an eccentric The unit will feed as long as the switch on the handle is actuated Battery powered high performance grease gun set in a sturdy plas...

Page 3: ...a 18 a 50 C Lubrificants NLGI 000 up to 2 DIN 51818 Not be used pastes without lubricating properties with abrasive components and silicon pastes BATTERY CHARACTERISTICS Power 14 4 V Delivery 1500 mAh BATTERY CHARGER CHARACTERISTICS Primary voltage 230 V 50 Hz 35 W Secondary voltage 14 5 V 1500 mA Loading time 1 hour WHEIGHT Case included 5 4 kg Gun with battery and grease case 3 1 kg 5 COMPONENTS...

Page 4: ...ging process has ended 7 1 FILLING WITH GREASE CARTRIDGES Only use standardised DIN 1284 400g grease cartridges 7 2 FILLING WITH A FILLER UNIT Attach the filler nipple on the gun to the filler unit When filling keep the grease gun presser downwards Next push the piston rod completely into the tube body of the grease container again After filling bleed the air from the grease gun by slightly openin...

Page 5: ... Empty the grease gun container and bleed the air out of the refilled gun The battery is not taking a charge No mains voltage to charger Battery defective or worn out Check whether the cosket is alive Replace the battery 9 MAINTENANCE PROCEDURE The battery powered high performance grease gun requires no maintenance Make a regular check on the pressurised components high pressure hose and also on t...

Page 6: ...out of the handle Leather industrial gloves and also safety glasses must be worn when using the unit When lubricating only hold the high pressure hose in the area of the nozzle Do not bend the high pressure hose sharply Make a regular check on the pressurised components high pressure hose and also on the live parts charger for possible damage Defective parts must be replaced with genuine spares wi...

Page 7: ... subject product to an authorized Dropsa Sales Service location we will then either repair or replace such product s at out option and if determined to be a warranted defect we will perform such necessary product repairs or replace such product s at our expense Dropsa reserves to right to charge an administration fee if the product s returned are found to be not defective This limited warranty doe...

Page 8: ...m Dropsa do Brazil Rua Sobralia 175 Sao Paulo Brazil Tel 55 011 5631 0007 Fax 55 011 5631 9408 E mail salesbr dropsa com Dropsa USA Inc 6645 Burroughs Ave 48314 2132 Srerling Hts Mi Us USA Tel 1 586 566 1540 Fax 1 586 566 1541 E mail salesusa dropsa com Dropsa Lubrication Systems Nr 8 Dongxing Road Songjiang Industrial Zone Shanghai Co Ltd Tel 86 021 67740275 Fax 86 021 67740205 E mail china drops...

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