Drill Master 93816 Assembly And Operating Instructions Manual Download Page 1

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18V CORDLESS COMBO PACK

93816

ASSEMBLY AND OPERATING INSTRUCTIONS

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our Web site at http://www.harborfreight.com

2005 by Harbor Freight Tools

any artwork contained herein may be reproduced in any shape or form without the express
written consent of Harbor Freight Tools.

For technical questions and replacement parts, please call 1-800-444-3353.

TO PREVENT SERIOUS INJURY,

READ AND UNDERSTAND ALL WARNINGS

AND INSTRUCTIONS BEFORE USE.

Due to continuing improvements, actual product may differ slightly from the product described herein.

Summary of Contents for 93816

Page 1: ...No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions and replacement parts please call 1 800 444 3353 TO PREVENT SERIOUS INJURY READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE Due to continuing improvements actual product may differ slightly from the product ...

Page 2: ...ing Saw 19 Parts List Diagram A Flashlight 20 Parts List Diagram B Drill 21 Parts List Diagram C Circular Saw 22 UNPACKING When unpacking check to make sure all the parts shown on the Parts Lists at the end of the manual are included If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible Note Before first use the Batt...

Page 3: ...es ence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes PRODUCT SPECIFICATIONS m e t I n o i t p i r c s e D r e t p a d A r e g r a h C C A z H 0 6 C A V 0 2 1 t u p n I A m 0 0 4 C D V 4 2 t u p t u O e g r a h C l a i t i n I r u o H 8 s r u o H 5 o t 3 e m i T e g r a h C w a S g n i t a c o r p i c e R 7 8 r e g g i r T y t e f a S M P S 0 0 3 2...

Page 4: ...e the plug in any way Double insulation eliminates the need for the three wire grounded power cord and grounded power supply system 6 Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded 7 Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk ...

Page 5: ...the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed Do not force the tool and do not use the tool for a purpose for which it is not intended Do not modify these products 18 Do not use the power tool if the Power Switch does not turn it on or off Any tool that cannot be controlled with the Power Switch is dangerous and must be...

Page 6: ...bt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician GroundedTools ToolsWithThree Prong ...

Page 7: ...an Standard Association and the National Electrical Code See Figure B 5 Double insulated tools may be used in either of the 120 volt outlets shown in the following illustration See Figure B FIGURE B Extension Cords 1 Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord 2 As the distance from the supply outlet increases you must...

Page 8: ... electrical condition Always replace a damaged extension cord or have it repaired by a qualified electri cian before using it 8 Protect your extension cords from sharp objects excessive heat and damp or wet areas S D R O C N O I S N E T X E R O F E G U A G E R I W M U M I N I M D E D N E M M O C E R E T A L P E M A N S E R E P M A d a o L l l u F t A H T G N E L D R O C N O I S N E T X E t e e F 5...

Page 9: ...thorities for instructions on correct disposal or recycling of the Battery 7 Store idle equipment When not in use tools and equipment should be stored in a dry location to inhibit rust Always lock up tools and equipment and keep out of reach of children 8 Industrial applications must follow OSHA requirements 9 WARNING Some dust created by power sanding sawing grinding drilling and other constructi...

Page 10: ...3 plug into the Charger 52 Insert the Charger 52 onto the top of the Battery 47 until it locks into place Charging room temperature 50 F 104 F Then plug the AC Charger Adapter into the nearest 120 Volt grounded electrical outlet See illustration below 3 Two Charging Indicator LEDs on the Charger 52 will illuminate to show that charg ing is taking place NOTE The AC Charger Adapter 53 will not autom...

Page 11: ...behind or inside the surface being cut 3 Hold the Reciprocating Saw firmly with both hands then slide the Safety 37 to one side and squeeze the Trigger 41 to start the Saw 4 With the Reciprocating Saw ON place the Saw Blade 23 against the material to be cut Press down slightly on the Reciprocating Saw to help it cut but allow the saw to do the work 5 Once the cutting procedure is completed release...

Page 12: ...sition 3 To turn off the Flashlight slide the Switch Button 7a to its OFF position 4 Bulb 9a Replacement A Unscrew the Holding Ring 4a and remove the Lens 6a and Reflector 5a You can now access the spare Bulb hidden behind the Reflector 5a in the Lamp Housing 3a B Remove the Bulb Bracket 11a by turning it clockwise C Remove the old Bulb 9a Transfer the Bulb Spring 10a from the old Bulb to the new ...

Page 13: ...ve screws into a material without damaging the material To change the torque setting simply turn the Torque Setting Ring to align the arrow on the Left Housing 1b with the desired setting Use the lower numbers for soft brittle materials higher numbers for hard pliable materials and the arrow setting for drilling 3 When installing drill bits or screwdriver bits make sure the Battery 47 is removed f...

Page 14: ...use a wooden block to back up the material to prevent damage to the workpiece D Mark the center of the hole to be drilled with a center punch to give a drill bit a start and to prevent it from walking E To reduce jamming as the drill bit breaks through the workpiece decrease the drilling pressure when the point of the drill bit breaks through the workpiece F Drill only as deep as necessary G When ...

Page 15: ...t 14c Remove the Bolt 14c and the Outer Flange 13c D Hold the Guard 8c open and slide the Blade 10c over and onto the shaft from the bottom Make certain that the arrow marked on the Blade 10c is facing the same direction as the arrow molded into the Fixed Guard 12c E Replace the Outer Flange 13c lining up the flats in the Flange with the flats on the shaft F Press in and hold the Shaft Lock 7c whi...

Page 16: ...n to the Foot 35c to adjust the depth Note Add 1 8 to the depth so the Saw Blade 10c can cut through the material cleanly D Retighten the Depth Knob 34c securely 5 Make certain that both halves of the workpiece are properly supported and secured in place Also make sure that the path you will be cutting along is free from all obstructions under on the board and that there are no obstructions in the...

Page 17: ...C When restarting the Saw in the workpiece center the Saw Blade 10c in the kerf and check that the saw teeth are not engaged into the workpiece If the Saw Blade is binding it may walk up or kickback from the workpiece as the Saw is restarted D Support large panels to minimize the risk of Saw Blade pinching and kick back Large panels tend to sag under their own weight Supports must be placed under ...

Page 18: ...EPLACE MENT PARTSTHERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO INSPECTION MAINTENANCE AND CLEANING 1 WARNING Always remove the Battery Pack 47 from a tool and unplug the AC Charger Adapter 53 from its electrical outlet before performing any inspection maintenance or cleaning on the tool 2 BEFORE EACH USE inspect the general condition of the tools Check for mis alig...

Page 19: ...1 4 4 e r i W k c a l B 1 9 2 1 x 4 M t l o B 4 7 2 t e k c a r B t o o F 1 5 4 r o t c e n n o C 1 0 1 r a e G t e n a l P 3 8 2 r e d l o H e d a l B 1 6 4 l a n i m r e T 1 1 1 g n i r a e B y a w S 1 9 2 8 x 4 M w e r c S p a C 3 7 4 y r e t t a B 2 2 1 n i P e v i r D 1 0 3 t f a h S 1 8 4 g n i s u o H t f e L 1 3 1 p i l C 1 1 3 n i P 1 9 4 r e v o C g n i s u o H t f e L 1 4 1 s i x A r a ...

Page 20: ...1 a 3 1 l a n i m r e T e v i t i s o P 1 a 3 2 e r i W d e R 2 a 4 g n i R g n i d l o H 1 a 4 1 g n i r a e B l l a B 3 Ø 4 a 4 2 e r i W k c a l B 1 a 5 r o t c e l f e R 1 a 5 1 p i l C 2 a 5 2 2 1 x 3 M w e r c S 1 a 6 s n e L 1 a 6 1 h c t i w S r e w o P 1 a 6 2 l e b a L 1 a 7 h c t i w S 1 a 7 1 b o n K 1 a 8 2 6 x 6 2 M w e r c S 1 a 8 r e v o C t a e H 1 a 8 1 r e v o C b o n K 1 a 9 2 ...

Page 21: ... c S 3 b 9 2 p a r t S 1 b 6 p i r G r e b b u R 1 b 8 1 r e g g i r T 1 b 0 3 p i l C p a r t S 1 b 7 r e d l o H t i B 2 b 9 1 r o t i c a p a C 1 b 1 3 g n i R n o i t a c o L r e d l o H 1 b 8 r o t a i d a R 1 b 0 2 r o t i c a p a C 1 b 2 3 g n i r p S 1 b 9 r a e G r o t o M 1 b 1 2 r o t c e n n o C k n i r h S t a e H 1 b 3 3 g n i r a e B l l a B 1 b 0 1 l a n i m r e T 2 b 2 2 e b u T m...

Page 22: ...u G c 9 2 e s a B c 9 4 e r i W d e R c 0 1 e d a l B w a S c 0 3 r a e G r o t o M c 0 5 e r i W k c a l B c 1 1 r e h s a W g n i r p S c 1 3 r o t o M c 1 5 d a e B e t i r r e F c 2 1 d r a u G d e x i F c 2 3 t n u o M r o t o M c 2 5 l e b a L c 3 1 e g n a l F r e t u O c 3 3 g n i s u o H r o t o M c 3 5 t s o P r e b b u R c 4 1 t l o B c 4 3 b o n K c 4 5 w e r c S c 5 1 p o t S r e b b ...

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