DR POWERWAGON SUBURBAN Safety & Operating Instructions Manual Download Page 1

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POWERWAGON

™

Safety & Operating Instructions

Model: SUBURBAN

™

These

Safety & Operating Instructions

as well as the engine manufacturer's

owner's manual contain important information concerning safety, operating
procedures, maintenance, troubleshooting and assembly tips. Everyone who
operates the DR

POWERWAGON

™

should read these instructions and be

thoroughly familiar with them.

Summary of Contents for POWERWAGON SUBURBAN

Page 1: ...tructions as well as the engine manufacturer s owner s manual contain important information concerning safety operating procedures maintenance troubleshooting and assembly tips Everyone who operates t...

Page 2: ...s quickly as possible When you do call or write please have your serial number and or order number handy it will speed things up We also hope to hear from you on how much you like your new helper And...

Page 3: ...illing gasoline and don t fill the tank while the engine is running or if you are smoking Remember The gas fill on the DR POWERWAGON is located beneath the dump body Keep this in mind as you work to a...

Page 4: ...any conditions remove cut bend weld or change standard parts on the DR POWERWAGON A change made on your own can make the equipment unsafe and may void your warranty Some state and local regulations r...

Page 5: ...u have questions or you are less than 100 satisfied with your DR POWERWAGON please write or call us at 1 800 DR OWNER 376 9637 We ll do everything possible to answer your questions or make things righ...

Page 6: ...ING 7 CHANGING BODIES 8 USING THE OPTIONAL STAKE BODY 9 MAINTENANCE 10 BATTERY 10 CHANGING THE OIL PLEASE SEE ENGINE MANUFACTURER S OWNER S MANUAL CLEANING REPLACING THE CARTRIDGE AIR CLEANER PLEASE S...

Page 7: ...ion the cable assembly on the right side of the frame when standing in the operating position Secure the cable assembly to the frame with the cable tie provided Figure 1 2 Position the upper handlebar...

Page 8: ...u fill to avoid overfilling Please refer to your engine manufacturer s owner s manual for more detailed oil information 2 Fill the gas tank Figure 4 with fresh unleaded gas to within 1 4 of the top to...

Page 9: ...DR POWERWAGON Safety Operating Instructions 3 Controls Features Figure 6...

Page 10: ...as the engine starts release the key If the engine doesn t start repeat priming and try again Note Holding the throttle control lever at half throttle may help with starting If the engine won t start...

Page 11: ...milar lubricant into the switch Engaging the Transmission Forward Gears To shift the transmission from neutral into the forward gears first release the throttle lever then move the shift lever forward...

Page 12: ...s Use a first gear and move slowly if the ground is rough especially with a full load Be sure you re in low gear before starting down a slope Shifting mid slope can be awkward We do not recommend usin...

Page 13: ...ter trips On a slope a heavy load will tend to shift to the downhill side of the body Again it is safer to make several smaller lighter trips Reminder The gas fill is located below the dump body Plan...

Page 14: ...emove the front panel for easy dumping See page 9 for more information on using the optional stake body Changing Bodies If you ve purchased the optional stake body with your DR POWERWAGON you ll find...

Page 15: ...rsized loads such as fencing gardening tools tree limbs rocks etc you can remove the front and two side panels on the stake body Figure 17 Reversing the front panel for controlled dumping If you re sp...

Page 16: ...retaining post Figures 20 21 Battery Electric Starting Models Proper care can lengthen the life of a battery Follow these recommendations to ensure your battery s best performance and long life Do not...

Page 17: ...mps the battery may need to be charged for as much as 24 hours Note Using the recoil starter and then running the engine will not recharge a dead battery Changing the Oil Please refer to your engine m...

Page 18: ...r lubricant WARNING Always disconnect the spark plug wire before servicing your machine 1 There is a grease zerk above the caster wheel Figure 22 Grease it occasionally to keep the caster swiveling fr...

Page 19: ...brake cable with FLUID FILM or similar lubricant Figure 25 The lower brake cable is located on the right side of the machine just behind the front wheel 5 Lubricate the throttle cable with FLUID FILM...

Page 20: ...h the parking brake set 4 If the machine does move turn the nut on the transaxle Figures 27 28 1 4 turn clockwise to tighten the brake Repeat Steps 1 3 and readjust if needed Note Turn the nut only 1...

Page 21: ...s the brake pad the backing plate and two small actuator pins As you let the caliper hang from its attaching hardware keep track of these parts they could fall out Clean away any debris from the calip...

Page 22: ...2 open end adjustable or socket wrenches WARNING Always disconnect the spark plug wire before servicing your machine 1 Remove the dump body 2 Move the shift lever into the reverse position 3 Loosen an...

Page 23: ...r oil into the cylinder hole Pull the recoil starter rope until you feel strong resistance This will coat the piston and seat the valves to prevent moisture buildup Replace the air filters Please refe...

Page 24: ...ure that your engine has proper the amount of oil Check the air intake holes on top of the engine They should be free and clear of debris If they get clogged the engine may be damaged by overheating C...

Page 25: ...high gears Shift lever needs adjusting Adjust tie rod eye bolt Please see page 16 for additional information Wheels Lacks traction Try to even out load and add more weight to bed Lift up slightly on...

Page 26: ...32 110571 Parking Brake Latch 33 111081 Plugs for 1 14 GA Square Tubing 34 109251 Right Corner Bracket 35 111281 Rod Ends 5 16 24 Male 36 110971 Roll Pin for Brake 3 16 x 1 3 4 Ref Part Description 37...

Page 27: ...odel 103 111941 Throttle Return Spring 105 111631 Screw for Throttle Handle 10 32 x 1 1 2 106 111731 Thread Rolling Screw 5 16 x 1 2 Ref Part Description 107 112431 Lock Washer 5 16 split 108 110421 W...

Page 28: ...DR POWERWAGON Safety Operating Instructions 22 Main Frame Assembly Figure 35...

Page 29: ...DR POWERWAGON Safety Operating Instructions 23 Handlebar Controls Assembly Figure 35...

Page 30: ...DR POWERWAGON Safety Operating Instructions 24 Axle Assembly Figure 36...

Page 31: ...DR POWERWAGON Safety Operating Instructions 25 Molded Body Assembly Figure 37...

Page 32: ...DR POWERWAGON Safety Operating Instructions 26 Stake Body Assembly Figure 38...

Page 33: ...DR POWERWAGON Safety Operating Instructions 27 Notes...

Page 34: ...DR POWERWAGON Safety Operating Instructions 28 Notes...

Page 35: ...DR POWERWAGON Safety Operating Instructions 29...

Page 36: ...ion See the chart on page 2 for proper air pressure 9 AIR FILTER A clean air filter will mean a much easier starting and cooler running engine Please refer to your engine manufacturer s owner s manual...

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