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TLOI & TLOII

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

DANGER

TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK,

CAREFULLY FOLLOW THESE INSTRUCTIONS

TABLE OF CONTENTS

DESCRIPTION

PAGE

Installation and maintenance manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Distances to respect for the installation near flammable products . . . . . .

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Preheat instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance and lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A10

Oven cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A12

For more information, please contact our office . . . . . . . . . . . . . . . . . . . .

A13

SECTION « B » DIMENSIONS
TLOI & TLOII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION « E » COMPONENT PARTS
Component parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION « F » CONTROL PANELS
TLOI - 120V/208V/3PH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TLOI - 208V & 240V/3PH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TLOI & TLOII - 220V/380V/3PH/50 Hz . . . . . . . . . . . . . . . . . . . . . .

TLOI - 480V/3PH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

F10

TLOI & TLOII – 600V/3PH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

F13

SECTION « G » ELECTRIC SCHEMATICS
TLOI - 120V/208V/3PH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TLOI - 208V/3PH & 240V/3PH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TLOI - 220V/380V/3PH/50 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TLOI - 480V/3PH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Summary of Contents for TLOI

Page 1: ...ducts A4 Installation A5 Operation A6 Preheat instructions A7 Troubleshooting A8 Maintenance and lubrication A10 Oven cleaning A12 For more information please contact our office A13 SECTION B DIMENSIONS TLOI TLOII B1 SECTION E COMPONENT PARTS Component parts E1 SECTION F CONTROL PANELS TLOI 120V 208V 3PH F1 TLOI 208V 240V 3PH F4 TLOI TLOII 220V 380V 3PH 50 Hz F7 TLOI 480V 3PH F10 TLOI TLOII 600V 3...

Page 2: ...TLOI 600V 3PH G5 TLOII 220V 380V 3PH 50 Hz G6 TLOII 600V 3PH G7 Warranty FAMTLOEA DOC REV 07 10 04 ...

Page 3: ... front of the oven specifies the model number serial number voltage amperage and power consumption Drawings and electrical diagram are included in this manual The electrical diagram is affixed in the control panel on the front of the oven ATTENTION DOYON is not responsible for damages to the property or the equipment caused by personnel who is not certified by known organizations The customer is r...

Page 4: ...s to connect the oven to the local water supply The DOYON electric oven is designed with parts that are easy to find SHIPPING For your safety this equipment is verified by qualified technicians and carefully crated before shipment The transportation company assumes full responsibility concerning the delivery in good condition of the equipment in accepting to transport it IMPORTANT RECEPTION OF THE...

Page 5: ...STALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT Installation and service must be done by specialised technicians Contact a certified gas technician electrician and plumber for set up The oven must be connected to the utility and electrically grounded in conformity to the effective local regulations If these are not established the oven mus...

Page 6: ...s B Top of the oven a clearance of 36 inches from the ceiling must exist to permit adequate venting of the exhaust pipe and hot parts and to give proper access to a technician C The oven must be installed on a non combustible floor D You must have at least 18 inches when you evacuate through a hood canopy ...

Page 7: ... sequence and loss of phase relay is installed on 3 phases models to avoid wrong rotation direction of the blowers If the oven does not light up swing two phases conductors in the supply box and try again Be sure that the power is really on the 3 phases wires next to the fuses in the control compartment on the front of the oven Check also if the control fuse located near the main switch is not blo...

Page 8: ... oven You will realize that this has no influence on the oven cooking quality which is excellent on all aspects 6 If required start the steam cycle immediately after loading Set the steam timer and press START A water spray comes in the blowers and in the oven walls The water vaporizes in the heat and spreads uniformly in the oven To allow the steam going out and re establish the temperature the u...

Page 9: ...der to avoid a temperature drop when loading your next baking maintain the temperature 750 F degrees higher than needed between two baking by using the preheat function Example 3750 F degrees temperature using preheat function will rise the temperature at 450 F degrees NOTE The shift light is lit when the preheat function is on ...

Page 10: ...stic ovens You will realize that your new TLO electric oven can provide an excellent baking quality for any kind of products you want to bake The oven does not turn on If the oven is turned on for the first time and nothing happens just reverse the two phases feeders in the main supply box A phase sequence relay is installed on the oven to avoid burner fan to turn in the wrong direction If the ove...

Page 11: ...A9 The steam system does not react correctly Check if the water supply is connected and the input valve opened Call for a qualified electrician or plumber if required ...

Page 12: ...CE AND LUBRICATION OF THE OVEN Grease regularly as shown in LUBRICATION section Use only grease provided with the oven It is recommended to use a water filter to avoid accumulation of minerals inside the oven during the use of the steam cycle ...

Page 13: ...A11 ...

Page 14: ...from sticking to the metal We recommend and sell 316 Silicone base protector and lubricant for oven Dow Corning Part number EXS400 Clean the oven windows with products like Brasso or equivalents They are copper cleaners but good for this use We recommend and sell Wright s Cream copper cleaner J A Wright Co Part number EXC300 Clean the oven exterior with a stainless steel cleaner We recommend and s...

Page 15: ...ON PLEASE CONTACT OUR OFFICE DOYON EQUIPMENT INC 1255 rue Principale Linière Qc Canada G0M 1J0 Tel 1 418 685 3431 Canada 1 800 463 1636 U S 1 800 463 4273 FAX 1 418 685 3948 Internet www doyon qc ca E Mail doyon doyon qc ca ...

Page 16: ...SECTION B DIMENSIONS ...

Page 17: ...B1 ...

Page 18: ...B2 ...

Page 19: ...B3 ...

Page 20: ...B4 ...

Page 21: ...B5 ...

Page 22: ...B6 ...

Page 23: ...B7 ...

Page 24: ...B8 ...

Page 25: ...B9 ...

Page 26: ...B10 ...

Page 27: ...SECTION E COMPONENT PARTS ...

Page 28: ...E1 ...

Page 29: ...680 THERMOSTAT 700 FLOCKED AT 650F 1 AND ELT681 THERMOSTAT KNOB 700 F 1 AND ELT620 THERMOSTAT BEZEL 1 15 ELT735 TRANSFORMER 600 120 750VA 1 OR TRANSFORMER 240 120V 750VA 1 THE ABOVE COMPONENT IS INSTALLED ON 600V 3PH ONLY 16 ELC908 HEATING CONTACTOR TLO 2 3 ELC909 HEATING CONTACTOR COIL ONLY TLO 2 OR ELC507 HEATING CONTACTOR 220 VOLTS 50 60 HZ COIL TLO 1 1 ELC509 HEATING CONTACTOR COIL Only TLO 1 ...

Page 30: ...E3 OR STS320 BOTTOM DOOR SEALER FOR TLOII 1 23 STS325 SILICONE SEALER FOR STS315 AND STS320 1 Model TLO 2 E View FRONT ...

Page 31: ...E4 ...

Page 32: ...ID VALVE 110 120V 50 60Hz 1 5 PLR200 WATER REGULATOR PRESSURE 1 AND PLR300 MANOMETER FOR REG PRESSURE 1 6 PLF100 WATER FILTER 1 AND PLCU155 UNION COUPLING 1 4 TLO 1 1 7 QUC800 RACK STRAP 1 2 X 51 1 8 ELM765 GEARBOX MOTOR 1 8HP 1PH 115V 1 9 ELM595 MICRO SWITCHRACK 1 AND ELM596 MICRO SWITCH ARM 1 10 ELM575 MICRO SWITCHDOOR 1 Model TLO 2 E View TOP ...

Page 33: ...E6 ...

Page 34: ...SECTION F CONTROL PANELS ...

Page 35: ...F1 CONTROL PANEL 120V 208V 3PH ...

Page 36: ...F2 ...

Page 37: ... ELM729 11 PIN BASE 1 7 ELM735 SOLID STATE TIMER ICM FOR CH460 JAOP3 G FC2 G AND E233 1 AND ELM736 LOAD FOR TIMER 2 8 ELO098 OVERLOAD TELEMECANIQUE 2 5 TO 4 AMPS 2 AND ELO125 OVERLOAD BASE RELAY TÉLÉMÉCANIQUE 2 9 ELF960 LITTLE FUSE HOLDER 30A 300V 1 10 ELF862 LITTLE FUSE 3A 1 11 ELF995 FUSEHOLDER 30A 250V 3P 1 12 ELF840 FUSE 20A 250V 3 13 ELB071 TERMINAL BLOCK 2P 175A 2 14 ELC660 RELAY 10A 120V 2N...

Page 38: ...F4 TLO 1 E CONTROL PANEL 208V 240V 3PH ...

Page 39: ...F5 ...

Page 40: ...BASE 1 7 ELM735 SOLID STATE TIMER ICM FOR CH460 JAOP3 G FC2 G AND E233 1 AND ELM736 LOAD FOR TIMER 2 8 ELO098 OVERLOAD TELEMECANIQUE 2 5 TO 4 AMPS 2 AND ELO125 OVERLOAD BASE RELAY TÉLÉMÉCANIQUE 2 9 ELF960 LITTLE FUSE HOLDER 30A 300V 1 10 ELF862 LITTLE FUSE 3A 1 11 ELF995 FUSEHOLDER 30A 250V 3P 1 12 ELF840 FUSE 20A 250V 3 13 ELB071 TERMINAL BLOCK 2P 175A 1 14 ELB072 TERMINAL BLOCK 3P 175A 1 15 ELC6...

Page 41: ...F7 CONTROL PANEL 220V 380V 3PH 50 Hz ...

Page 42: ...F8 ...

Page 43: ...LAY 600V 1 7 ELM720 OMRON CONTROL TIMER 11 PIN H3CR 1 AND ELM729 11 PIN BASE 1 8 ELF862 LITTLE FUSE 3A 1 9 ELF960 LITTLE FUSE HOLDER 30A 300V 1 10 ELF985 FUSE HOLDER 690 V 32 A 3 P 1 11 ELF990 FUSE 15 A ATDR15 3 12 ELB072 TERMINAL BLOCK 3P 175A 1 13 ELB071 TERMINAL BLOCK 2P 175A 1 14 ELM735 SOLID STATE TIMER ICM FOR CH460 JAOP3 G FC2 G AND E233 1 AND ELM736 LOAD FOR TIMER 2 15 ELC660 RELAY 10A 120...

Page 44: ...F10 CONTROL PANEL 480V 3PH ...

Page 45: ...F11 ...

Page 46: ... PIN BASE 1 7 ELM735 SOLID STATE TIMER ICM FOR CH460 JAOP3 G FC2 G AND E233 1 AND ELM736 LOAD FOR TIMER 2 8 ELO097 OVERLOAD 1 1 6 AMPS 2 AND ELO125 OVERLOAD BASE RELAY TÉLÉMÉCANIQUE 2 9 ELF960 LITTLE FUSE HOLDER 30A 300V 1 10 ELF862 LITTLE FUSE 3A 1 11 ELF990 FUSE 15 A ATDR15 1 12 ELF985 FUSE HOLDER 690 V 32 A 3 P 3 13 ELB071 TERMINAL BLOCK 2P 175A 1 14 ELB072 TERMINAL BLOCK 3P 175A 1 15 ELC660 RE...

Page 47: ...F13 CONTROL PANEL 600V 3PH ...

Page 48: ...F14 ...

Page 49: ... 1 7 ELM720 OMRON CONTROL TIMER 11 PIN H3CR 1 AND ELM729 11 PIN BASE 1 8 ELF862 LITTLE FUSE 3A 1 9 ELF960 LITTLE FUSE HOLDER 30A 300V 1 10 ELF985 FUSE HOLDER 690 V 32 A 3 P 1 11 ELF990 FUSE 15 A ATDR15 3 12 ELB072 TERMINAL BLOCK 3P 175A 1 13 ELB071 TERMINAL BLOCK 2P 175A 1 14 ELM735 SOLID STATE TIMER ICM FOR CH460 JAOP3 G FC2 G AND E233 1 AND ELM736 LOAD FOR TIMER 2 15 ELC660 RELAY 10A 120V 2NO 2N...

Page 50: ...SECTION G ELECTRIC SCHEMATICS ...

Page 51: ...G1 ...

Page 52: ...G2 ...

Page 53: ...G3 ...

Page 54: ...G4 ...

Page 55: ...G5 ...

Page 56: ...G6 ...

Page 57: ...G7 ...

Page 58: ...ble for having the equipment properly installed operated under normal conditions with proper supervision and to perform periodic preventive maintenance If any parts are proven defective during the period of one year from date of purchase Doyon Equipment Inc hereby guarantees to replace without charge F O B Linière Quebec Canada such part or parts Doyon Equipment Inc will pay the reasonable labor c...

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