WIL-12630-E-05
Where Innovation Flows
EOM
ENGINEERING OPERATION & MAINTENANCE MANUAL
PS15 Saniflo™ Hygienic™ Series Clamped Metal Pump
Page 1: ...WIL 12630 E 05 Where InnovationFlows EOM ENGINEERING OPERATION MAINTENANCE MANUAL PS15 Saniflo Hygienic Series Clamped Metal Pump...
Page 2: ...California LLC Wil Flex is a trademark of PSG California LLC Saniflex is a trademark of PSG California LLC All trademarks names logos and service marks collectively trademarks in this document are re...
Page 3: ...e Integral Piston Diaphragm Fitted 11 PS15 Saniflo HS PTFE Integral Piston Diaphragm Fitted 12 Suction Lift Capability 13 SECTION 6 Suggested Installation Operation Maintenance and Troubleshooting 14...
Page 4: ...y with all wetted pump components CAUTION Before attempting any maintenance or repair disconnect the compressed air line to the pump and allow all air pressure to bleed from the pump Disconnect all in...
Page 5: ...nection 0782 Saniflo HS Wil Gard 110V w Swivel Stand DIN Connection 0783 Saniflo HS Wil Gard 220V w Swivel Stand DIN Connection 0784 Saniflo HS SMS Connection 0785 Saniflo HS w Swivel Stand SMS Connec...
Page 6: ...s seat while the opposite discharge valve ball is forced onto its seat forcing fluid to flow through the pump discharge The movement of diaphragm A toward the center of the pump creates a vacuum withi...
Page 7: ...H 386 15 2 J 380 15 0 K 586 23 1 L 580 22 9 M 46 1 8 N 400 15 8 P 349 13 8 R 318 12 5 S 356 14 0 T 10 0 4 LW0264 REV B PS15 SANIFLO HYGIENIC SERIES FIXED STAND FLAP VALVE DIMENSIONS ITEM METRIC mm STA...
Page 8: ...20 5 J 514 20 3 K 721 28 4 L 715 28 2 M 46 1 8 N 400 15 8 P 349 13 8 R 394 15 5 S 432 17 0 T 10 0 4 LW0265 REV B PS15 SANIFLO HYGIENIC SERIES SWIVEL STAND FLAP VALVE DIMENSIONS ITEM METRIC mm STANDAR...
Page 9: ...inch A 408 16 1 B 204 8 0 C 435 17 1 D 584 23 0 E 598 23 5 F 411 16 2 G 50 2 0 H 411 16 2 J 886 34 9 K 612 24 1 L 606 23 9 M 812 32 0 N 806 31 8 P 397 15 6 R 423 16 7 S 400 15 8 T 349 13 8 U 318 12 5...
Page 10: ...will fall in the center of the pump s performance curve Caution Do not exceed 8 6 bar 125 psig air supply pressure PS15 SANIFLO HYGIENIC SERIES EZ INSTALL TPE FITTED Ship Weight 98 kg 216 lb Air Inlet...
Page 11: ...the center of the pump s performance curve Caution Do not exceed 8 6 bar 125 psig air supply pressure PS15 SANIFLO HYGIENIC SERIES FULL STROKE INTEGRAL PISTON DIAPHRAGM FITTED Ship Weight 98 kg 216 l...
Page 12: ...nish Ra 0 8 m 32 in 1Displacement per stroke was calculated at 4 8 bar 70 psig air inlet pressure against a 2 1 bar 30 psig head pressure Example To pump 333 lpm 88 gpm against a discharge head of 4 2...
Page 13: ...bove sea level This chart is meant to be a guide only There are many variables that can affect your pump s operating characteristics The number of intake and discharge elbows viscosity of pumping flui...
Page 14: ...then multiplying that figure by the displacement per stroke Muffler Using the standard Wilden muffler sound levels are reduced below OSHA specifications You can use other mufflers to reduce sound leve...
Page 15: ...sed to regulate volume Pump discharge rate also can be controlled by throttling the pump discharge by partially closing a valve in the discharge line of the pump This action increases friction loss wh...
Page 16: ...be unable to shift Pump runs but little or no product flows 1 Check for pump cavitation Slow pump speed down to allow thick material to flow into liquid chambers 2 Verify that vacuum required to lift...
Page 17: ...tion shown however pump disassembly procedure will be the same NOTE Replace worn parts with genuine Wilden parts for reliable performance Step 1 Step 2 Step 3 Prior to assembly alignment marks should...
Page 18: ...n off set portion of valve housing to the left or to the right This procedure works for the inlet manifold and discharge manifold connections Step 9 Step 10a Step 10b Now the large clamp bands can be...
Page 19: ...ure for removing the diaphragm is slightly different In this case simply grasp the diaphragm in two locations and turn in a counterclockwise direction Step 12a Step 12b After loosening and removing th...
Page 20: ...imary diaphragm and the back up diaphragm on both sides of the pump at the six o clock position They should be positioned approximately half the distance to the shaft from the edge of the diaphragm Pr...
Page 21: ...ed that the pump be disassembled while attached to the stand If it is necessary to remove the pump from the stand while fully assembled use a hoist or mechanical means to support the pump as it is rem...
Page 22: ...process fluid NOTE Replace worn parts with genuine Wilden parts for reliable performance Step 1 Step 2 Step 3 Using a pair of snap ring pliers remove the snap ring from the pilot sleeve Using an O ri...
Page 23: ...to the spool or O rings and replace if necessary Using the appropriate sized wrench loosen the fasteners and lift away remaining air chamber and center block gasket from center section Replace gasket...
Page 24: ...the end cap using an O ring pick Replace the O ring s if necessary NOTE The Pro Flo SHIFT air valve incorporates an end cap at both ends of the air valve Step 15 Remove the air valve spool from the ai...
Page 25: ...bore with NLGI grade 2 white EP bearing grease or equivalent Clean the inside of the center section shaft bore to ensure no damage is done to new shaft seals A small amount of NLGI grade 2 white EP b...
Page 26: ...With the seal clamped in the pliers insert the seal into the busing bore and position the bottom of the seal into the correct groove When the bottom of the seal is seated in the groove release the cl...
Page 27: ...g cycle and temperature of cleaning fluid apply Suggested flow rate for the PS15 HS pump is 22 7 m3 h 100 gpm Typically higher is better Typical CIP temperature is 77 C to 82 C 170 F to 180 F Typical...
Page 28: ...WIL 12630 E 05 28 PS15 Saniflo Hygienic SECTION 9 PS15 SANIFLO HYGIENIC SERIES LW0269 REV E ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS EXPLODED VIEW AND PARTS LIST...
Page 29: ...ing 1 04 6345 08 23 Plug 1 4 SHCS 3 A 6 02 7825 17 02 7825 17 Wetted Path Components 24 Chamber Liquid CIP 3 EHEDG 2 15 5000 10 385P 25 Clamp Band Assy 4 8 15 7202 03 26 Elbow 3 EHEDG 4 15 5240 10 385...
Page 30: ...51 Washer Flat 406 X 812 X 065 2 04 6740 03 04 6740 03 52 Screw HHC 3 8 16 X 1 1 4 2 04 6190 03 Swivel Stand Components 53 Pump Stand Swivel Assy 5 3 A 1 15 7655 03 54 Bushing Center Block Mounting 1...
Page 31: ...7825 17 02 7825 17 Wetted Path Components 24 Chamber Liquid CIP 3 EHEDG 2 15 5000 10 385P 25 Clamp Band Assy 4 8 15 7202 03 26 Elbow 3 EHEDG 4 15 5240 10 385P 27 T Section 3 EHEDG 2 15 5160 10 385P T...
Page 32: ...20 08 7670 20 51 Washer Flat 406 X 812 X 065 2 04 6740 03 04 6740 03 52 Screw HHC 3 8 16 X 1 1 4 2 04 6190 03 Swivel Stand Components 53 Pump Stand Swivel Assy 5 3 A 1 15 7655 03 54 Bushing Center Blo...
Page 33: ...WIL 12630 E 05 33 PS15 Saniflo Hygienic PS15 SANIFLO HYGIENIC SERIES HORIZONTALLY MOUNTED LW0270 REV E ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS EXPLODED VIEW AND PARTS LIST...
Page 34: ...h Components 23 Chamber Liquid CIP 3 EHEDG 2 15 5000 10 385P 24 Clamp Band Assy 4 10 15 7202 03 25 Reducer 4 3 4 15 5290 10 83P 26 Clamp Band Assy Large 3 2 08 7300 03 385 27 Screw HHC 3 8 16 X 3 1 4...
Page 35: ...amber Liquid CIP 3 EHEDG 2 15 5000 10 385P 24 Clamp Band Assy 4 10 15 7202 03 25 Reducer 4 3 4 15 5290 10 83P 26 Clamp Band Assy Large 3 2 08 7300 03 385 27 Screw HHC 3 8 16 X 3 1 4 4 08 6120 03 28 Wa...
Page 36: ...69E 15 1215 69E FDA EPDM 08 1010 74E 15 1086 74E 15 1375 74E 15 1215 74E SANIFLEX 08 1065 56E 08 1022 56E 08 1031 56E 15 1086 56E PTFE 08 1030 72E 08 1040 55E 08 1061 55E 15 1086 55E 15 1375 55E 15 1...
Page 37: ...WIL 12630 E 05 37 PS15 Saniflo Hygienic SECTION 11 DECLARATION OF CONFORMITY...
Page 38: ...WIL 12630 E 05 38 PS15 Saniflo Hygienic NOTES...
Page 39: ...WIL 12630 E 05 39 PS15 Saniflo Hygienic NOTES NOTES...
Page 40: ...USA P 1 909 422 1730 psgdover com Copyright 2021 PSG a Dover Company PSG reserves the right to modify the information and illustrations contained in this document without prior notice This is a non co...
