Dover Wilden Original A4 Engineering, Operation & Maintenance Download Page 3

1

WILDEN PUMP & ENGINEERING, LLC

WIL-10260-E-02

SECTION 1

MODEL T4 METAL
CAUTIONS – READ FIRST!

TEMPERATURE LIMITS:

 

Polypropylene 

0°C to 79°C 

32°F to 175°F

 

PVDF 

–12°C to 107°C 

10°F to 225°F

 

Neoprene 

–17.8°C to 93.3°C 

0°F to 200°F

 

Buna-N 

–12.2°C to 82.2°C 

10°F to 180°F

 

EPDM 

–51.1°C to 137.8°C 

–60°F to 280°F

 Viton

®

 

–40°C to 176.7°C 

–40°F to 350°F

 

Wil-Flex™ 

–40°C to 107.2°C 

–40°F to 225°F

 

Polyurethane  12.2°C to 65.6°C 

10°F to 150°F

 

Saniflex™ 

–28.9°C to 104.4°C 

–20°F to 220°F

 

PTFE 

4.4°C to 104.4°C 

40°F to 220°F

CAUTION:

 When choosing pump materials, be sure 

to check the temperature limits for all wetted compo-
nents. Example: Viton

®

 has a maximum limit of 176.7°C 

(350°F) but polypropylene has a maximum limit of only 
79°C (175°F).

CAUTION:

 Maximum temperature limits are based 

upon mechanical stress only. Certain chemicals will 
significantly reduce maximum safe operating tempera-
tures. Consult engineering guide for chemical compat-
ibility and temperature limits.

CAUTION:

  Always wear safety glasses when operat-

ing pump. If diaphragm rupture occurs, material being 
pumped may be forced out air exhaust.

WARNING:

 Prevention of static sparking — If static 

sparking occurs, fire or explosion could result. Pump, 
valves, and containers must be properly grounded when 
handling flammable fluids and whenever discharge of 
static electricity is a hazard. 

CAUTION:

  Do not exceed 8.6 bar (125 psig) air supply 

pressure.

CAUTION:

 Before any maintenance or repair is 

attempted, the compressed air line to the pump should 
be disconnected and all air pressure allowed to bleed 
from pump. Disconnect all intake, discharge and air 
lines. Drain the pump by turning it upside down and 
allowing any fluid to flow into a suitable container. 

CAUTION:

 Blow out air line for 10 to 20 seconds 

before attaching to pump to make sure all pipe line 
debris is clear. Use an in-line air filter. A 5µ (micron) air 
filter is recommended.

NOTE:

  When installing PTFE diaphragms, it is impor-

tant to tighten outer pistons simultaneously (turning in 
opposite directions) to ensure tight fit.

NOTE:

Tighten clamp bands and retainers prior to instal-

lation. Fittings may loosen during transportation.

NOTE:

 Before starting disassembly, mark a line from 

each liquid chamber to its corresponding air chamber. 
This line will assist in proper alignment during reas-
sembly.

CAUTION:

 Verify the chemical compatibility of the 

process and cleaning fluid to the pump’s component 
materials in the Chemical Resistance Guide (see E4).

CAUTION:

 When removing the end cap using 

compressed air, the air valve end cap may come out 
with considerable force. Hand protection such as a 
padded glove or rag should be used to capture the 
end cap. 

CAUTION:

 Only explosion proof (NEMA 7) solenoid 

valves should be used in areas where explosion proof 
equipment is required. 

NOTE:

  All non lube-free air-operated pumps must be 

lubricated. Wilden suggests an arctic 5 weight oil (ISO 
grade 15). Do not over-lubricate pump. Over-lubrica-
tion will reduce pump performance.

NOTE:

 On cast iron pumps equipped with PTFE 

diaphragms, balls and sealing rings, PTFE gasket kits 
should be utilized.

NOTE:

UL-listed pumps must not exceed 3.4 bar (50 

psig) air supply pressure.

Summary of Contents for Wilden Original A4

Page 1: ...EOM S i m p l i f y y o u r p r o c e s s Engine e ri n g Opera ti o n Maint e n a n ce Original Series METAL Pumps T4 A4 WIL 10260 E 02 REPLACES EOM T4 A4M 4 05...

Page 2: ...ontrolled 11 B A4 METAL Accu Flo 11 SECTION 7 INSTALLATION OPERATION A Installation Turbo Flo Suggested Installation Drawing 12 B Operating and Maintenance 13 C Principles Behind Accu Flo Pumps 14 D I...

Page 3: ...ump should be disconnected and all air pressure allowed to bleed from pump Disconnect all intake discharge and air lines Drain the pump by turning it upside down and allowing any fluid to flow into a...

Page 4: ...09 Spark free BSPT Wil Gard II 220V 0113 Stallion internals spark free BSPT 0120 Saniflo FDA Wil Gard II 110V 0124 Saniflo FDA Accu Flo 24 V DC x proof coil Intl PTB approved 0127 Saniflo FDA Accu Flo...

Page 5: ...the liquid chamber see shaded area FIGURE 2 When the pressurized diaphragm diaphragm A reaches the limit of its discharge stroke the air valve redirects pressurized air to the back side of diaphragm...

Page 6: ...ID INLET 32 mm 1 1 4 BSP FNPT LIQUID DISCHARGE 19 mm 3 4 BSP FNPT AIR EXHAUST A B C D E F G H J K L M N P R S T DIMENSIONS ITEM METRIC mm STANDARD inch A 391 15 4 B 63 2 5 C 219 8 6 D 442 17 4 E 285 1...

Page 7: ...FNPT AIR INLET A F G H J B C D E 51 mm 2 TRI CLAMP 51 mm 2 TRI CLAMP 13 mm 1 2 BSP FNPT AIR INLET 19 mm 3 4 BSP FNPT AIR EXHAUST A F G H J K L B C D E DIMENSIONS ITEM METRIC mm STANDARD inch A 391 15...

Page 8: ...o that daily operation parameters will fall in the center of the pump performance curve LPM Water Discharge Flow Rates SECTION 5B PERFORMANCE CURVES T4 METAL ULTRA FLEX FITTED Height 452 mm 17 4 Width...

Page 9: ...ied so that daily operation parameters will fall in the center of the pump performance curve LPM Water Discharge Flow Rates SECTION 5D PERFORMANCE CURVES T4 METAL PTFE FITTED Height 442 mm 17 4 Width...

Page 10: ...mm 1 2 1 Displacement per stroke was calculated at 4 8 bar 70 psig air inlet pressure against a 2 bar 30 psig head pressure Example To pump 98 4 lpm 26 gpm against a discharge pressure head of 2 7 ba...

Page 11: ...ute See dot on chart Caution Do not exceed 8 6 bar 125 psig air supply pressure Flow curves are for optimal speed conditions only The optimal speed is that speed which provides the maximum flow under...

Page 12: ...40 psig requires 4 1 bar 60 psig 18 7 Nm3 h 11 scfm air consumption and a pump speed of 115 strokes minute See dot on chart Caution Do not exceed 8 6 bar 125 psig air supply pressure Flow curves are...

Page 13: ...ation atmospheric pressure and pipe friction loss all affect the amount of suction lift your pump will attain Suction lift curves are calibrated for pumps operating at 1 000 305 m above sea level This...

Page 14: ...ION Selecting a site that is well within the pump s suction lift capability will assure that loss of prime troubles will be eliminated In addition pump efficiency can be adversely affected if proper a...

Page 15: ...records make it possible to identify pumps that are poorly suited to their applications MAINTENANCE AND INSPECTIONS Since each application is unique maintenance schedules may be different for every pu...

Page 16: ...rical power is off THE MODEL A4 WILL PASS 4 8 mm 3 16 SOLIDS THE M4 STALLION WILL PASS 13 mm 1 2 SOLIDS WHENEVER THE POSSIBILITY EXISTS THAT LARGER SOLID OBJECTS MAY BE SUCKED INTO THE PUMP A STRAINER...

Page 17: ...every 50 million cycles Continuous lubrication with a compatible oil is not harmful and will provide longer seal life but it may flush all grease out of the unit A red button on the side of the air v...

Page 18: ...e If air continually blows out the exhaust in very large quantities the air valve seals may be worn beyond their ability to function In this case the valve must be replaced NOTE Before the valve is sc...

Page 19: ...4 outlet and is designed for flows up to 81 gpm 307 lpm The model T4 is available in aluminum cast iron or 316 stainless steel wetted parts The air valve is manufactured of brass PTFE coated brass ni...

Page 20: ...h or by rotat ing the diaphragm by hand remove the diaphragm assembly Step 4 Figure 4 Remove the discharge valve balls and seats from the liquid chambers and inspect for nicks gouges chemical attack o...

Page 21: ...haft which remains connected to the opposite side diaphragm assembly Figure 9B Repeat disassembly instructions for the opposite liquid chamber Inspect diaphragm assembly and shaft for signs of wear or...

Page 22: ...is preventing the air valve piston from moving freely Also remove and clean the air valve screen P N 04 2500 03 If the air valve piston does not move freely after the above cleaning the air valve shou...

Page 23: ...inder ports is maintained see Figure D Reinstall air valve to center block of pump Tighten per the torque specification GLYD RING REPLACEMENT When the Glyd rings become worn they will no longer seal a...

Page 24: ...tions on this page The following tips will assist in the assembly process Clean the inside of the center section shaft bushing to ensure no damage is done to new seals Stainless bolts should be lubed...

Page 25: ...ape should overlap approximately 13 mm 1 2 Proceed to install the PTFE tape on the remaining diaphragm The Wilden T4 cast iron pumps require PTFE gasket tape on the liquid chambers P N 04 9502 99 Othe...

Page 26: ...24 WILDEN PUMP ENGINEERING LLC WIL 10260 E 02 SECTION 9A EXPLODED VIEW PARTS LISTING T4 METAL AIR OPERATED RUBBER TPE OR ULTRAFLEX FITTED...

Page 27: ...03 04 5000 03 04 5000 02 04 5000 02 04 5000 03 04 5000 03 22 Clamp Band Large 2 04 7300 08 04 7330 08 04 7300 03 04 7330 03 04 7300 08 04 7330 03 04 7300 03 04 7330 08 04 7330 03 04 7300 03 70 04 7330...

Page 28: ...26 WILDEN PUMP ENGINEERING LLC WIL 10260 E 02 PTFE Assembly SECTION 9B EXPLODED VIEW PARTS LISTING T4 METAL AIR OPERATED PTFE FITTED...

Page 29: ...03 70 23 Clamp Band Small 4 04 7100 03 04 7100 03 04 7100 03 04 7100 03 04 7100 03 70 04 7100 03 70 24 Discharge Manifold 1 04 5020 01 04 5020 01 04 5020 03 04 5020 02 04 5020 03 70 04 5020 03 70 25 I...

Page 30: ...28 WILDEN PUMP ENGINEERING LLC WIL 10260 E 02 SECTION 9C EXPLODED VIEW PARTS LISTING A4 METAL ACCU FLO...

Page 31: ...ifold 1 04 5020 01 04 5020 04 04 5020 03 04 5020 02 04 5020 01 04 5020 04 04 5020 03 04 5020 02 18 Inlet Housing 1 04 5080 01 04 5080 04 04 5080 03 04 5080 02 04 5080 01 04 5080 04 04 5080 03 04 5080...

Page 32: ...1120 50 N A N A Wil Flex 04 1010 58 N A 04 1080 58 04 1120 58 N A N A Sani ex 04 1010 56 N A 04 1080 56 04 1120 56 N A N A Fluoro Seal N A N A N A N A 04 1200 34 N A PTFE 04 1010 55 N A 04 1080 55 N A...

Page 33: ...4 22 4 8 40 40 40 32 00 2110 99 155 60 120 110 4 8 08 08 06 840 NEMA 7 UL CSA Voltage 10 Current A AC AC DC Power W DC Resistivity Part Number 60 Hz 50 Hz 10 Inrush Holding 00 2110 99 153 12 24 22 7 6...

Page 34: ...32 WILDEN PUMP ENGINEERING LLC WIL 10260 E 02...

Page 35: ...comes rst Failure due to normal wear misapplication or abuse is of course excluded from this warranty Since the use of Wilden pumps and parts is beyond our control we cannot guarantee the suitability...

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