Dover Wilden Advanced Series Engineering, Operation & Maintenance Download Page 5

The Wilden diaphragm pump is an air-operated, positive displacement, self-priming pump. These drawings show fl ow  pattern 
through the pump upon its initial stroke. It is assumed the pump has no fl uid in it prior to its initial stroke.

FIGURE 1

  The air valve directs pressurized 

air to the back side of diaphragm A. The 
compressed air is applied directly to the 
liquid column separated by elastomeric 
diaphragms. The diaphragm acts as 
a separation membrane between the 
compressed air and liquid, balancing the 
load and removing mechanical stress 
from the diaphragm. The compressed 
air moves the diaphragm away from 
the center of the pump. The opposite 
diaphragm is pulled in by the shaft 
connected to the pressurized diaphragm. 
Diaphragm B is on its suction stroke; air 
behind the diaphragm has been forced 
out to atmosphere through the exhaust 
port of the pump. The movement of 
diaphragm B toward the center of the 
pump creates a vacuum within chamber B. 
Atmospheric pressure forces fl uid  into 
the inlet manifold forcing the inlet check 
valve  off its seat. Liquid is free to move 
past the inlet check valve and fi ll the liquid 
chamber (see shaded area).

FIGURE 2

 When the pressurized diaphragm, 

diaphragm A, reaches the limit of its discharge 
stroke, the air valve redirects pressurized 
air to the back side of diaphragm B. The 
pressurized air forces diaphragm B away 
from the center while pulling diaphragm A 
to the center. Diaphragm B is now on its 
discharge stroke. Diaphragm B forces the 
inlet check valve onto its seat due to the 
hydraulic forces developed in the liquid 
chamber and manifold of the pump. These 
same hydraulic forces lift the discharge 
check valve off its seat, while the opposite 
discharge check valve is forced onto its 
seat, forcing fl uid to fl ow through the pump 
discharge. The movement of diaphragm A 
toward the center  of the pump creates a 
vacuum within liquid chamber A. Atmos-
pheric  pressure  forces  fl uid into the inlet 
manifold of the pump. The inlet check valve  
is forced off its seat allowing the fl uid being 
pumped to fi ll the liquid chamber.

FIGURE 3

    At  completion  of  the  stroke, 

the air valve again redirects air to the 
back side of diaphragm A, which starts 
diaphragm B on its suction stroke. As 
the pump reaches its original starting 
point, each diaphragm has gone through 
one suction and one discharge stroke. 
This constitutes one complete pumping 
cycle. The pump may take several cycles 
to completely prime depending on the 
conditions of the application.

NOTE:

  The fl uid inlet of the Brahma 

Advanced™ pump is located at the top 
and the fl uid discharge is located at the 
bottom of the pump.

S e c t i o n   3

H O W   I T   W O R K S — P U M P 

WIL-11140-E-03

 

3

 

WILDEN PUMP & ENGINEERING, LLC

H O W   I T   W O R K S — A I R   D I S T R I B U T I O N   S Y S T E M 

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The Turbo-Flo™ air distribution system incorporates one moving 
part and consists of an air valve body, air valve piston and center 
block.  The unique design of the air valve relies on differential 
pressure and works in conjunction with the center block bushing 
and the shaft/diaphragm assembly to direct pressurized air into 
one of the air chambers while exhausting the other.  The air causes 
the shaft/diaphragm assembly to shift to one side – discharging 
liquid on that side and pulling liquid in on the other side.  When 
the shaft/diaphragm assembly reaches the end of its stroke, the 
slots on the shaft align with the slots in the center block bushing 
“triggering” the air valve piston to shift in the air valve body.  The 
repositioning of the air valve piston routes the pressurized air to 
the other air chamber.

Summary of Contents for Wilden Advanced Series

Page 1: ...T810 WIL 11140 E 03 REPLACES WIL 11140 E 02 EOM A d v a n c e y o u r p r o c e s s Engin e e ri n g Operati o n Mainte n a n ce Advanced Series METAL Pumps...

Page 2: ...ION 3 HOW IT WORKS PUMP AIR DISTRIBUTION SYSTEM 3 SECTION 4 DIMENSIONAL DRAWING 4 SECTION 5 PERFORMANCE A Performance Curve Rubber 5 B Suction Lift Curve 5 SECTION 6 SUGGESTED INSTALLATION OPERATION T...

Page 3: ...pumps CAUTION The process fluid and cleaning fluids must be chemically compatible with all wetted pump components Consult Chemical Resistance Guide CAUTION Pumps should be thoroughly flushed before i...

Page 4: ...o n 2 W I L D E N P U M P D E S I G N AT I O N S Y S T E M SPECIALTY CODES 0677 Horizontal Center Ported NPT Threaded 0678 Horizontal Center Ported BSPT Threaded MATERIAL CODES MODEL 810 51 mm 2 ADVA...

Page 5: ...check valve is forced onto its seat forcing fluid to flow through the pump discharge The movement of diaphragm A toward the center of the pump creates a vacuum within liquid chamber A Atmos pheric pr...

Page 6: ...WIL 11140 E 03 S e c t i o n 4 D I M E N S I O N A L D R A W I N G DIMENSIONS ITEM METRIC mm STANDARD inch A 554 21 8 B 69 2 7 C 452 17 8 D 508 20 0 E 292 11 5 F 155 6 1 G 66 2 6 H 386 15 2 J 356 14 0...

Page 7: ...lids 51 mm 2 1 Displacement per stroke was calculated at 4 8 bar 70 psig air inlet pressure against a 2 bar 30 psig head pressure Example To pump 151 lpm 40 gpm against a discharge pressure head of 3...

Page 8: ...of strokes per minute and then multiplying the figure by the displacement per stroke MUFFLER Sound levels are reduced below OSHA specifications using the standard Wilden muffler Other mufflers can be...

Page 9: ...IR OPERATED PUMPS To stop the pump from operating in an emergency situation simply close the shut off valve user supplied installed in the air supply line A properly functioning valve will stop the ai...

Page 10: ...acements Over a period of time such records can become a valuable tool for predicting and preventing future maintenance problems and unscheduled downtime In addition accurate records make it possible...

Page 11: ...E M B L Y TOOLS REQUIRED 6 mm hex head wrench 10 mm box wrench 10 mm hex head wrench 17 mm box wrench 19 mm box wrench 5 16 hex head wrench O ring pick Adjustable wrench CAUTION Before any maintenance...

Page 12: ...rmance Step 6 Inspect manifold gasket flap valve seat and seat gasket for nicks gouges chemical attack or abrasive wear Step 7 Using a 17 mm wrench remove the fastenersthatconnecttheremaining inlet el...

Page 13: ...ove the discharge elbow from the liquid chamber Step 13 Using a 10 mm wrench remove the flap valve assembly from the liquid chamber Inspect flap valves for nicks gouges chemical attack or abrasive wea...

Page 14: ...mbers to the center section Step 18 Remove the liquid chamber to expose the diaphragm and outer piston Step 19 Using a 5 16 hex head wrench remove fasteners that connect the air valve to the center se...

Page 15: ...he diaphragm piston assembly by turning counterclockwise Step 25 Using a 6 mm hex head wrench loosen the fasteners that connect the air chamber to the center block by turning counterclockwise Step 26...

Page 16: ...adapter plate from the air chamber Step 29 Next remove the center block adapter plate o ring and inspect for nicks gouges chemical attack or abrasive wear P U M P D I S A S S E M B L Y WILDEN PUMP EN...

Page 17: ...ports on the face of the air valve body see figure A The piston should also appear to be a dull dark gray in color If the piston appears to be a shiny aluminum color the air valve is probably worn bey...

Page 18: ...ve to center block of pump Glyd Ring Replacement When the Glyd rings become worn they will no longer seal and must be replaced Center Block Assembly The pump s center block consists of a die cast hous...

Page 19: ...Assembly 27 1 N m 20 ft lbs Center Block Adapter Plate to Air Chamber 3 8 N m 34 ft lbs Outer Piston 4 5 N m 40 ft lbs Flap Valve Assembly 1 7 N m 15 in lbs Liquid Chamber to Air Chamber 2 7 N m 24 ft...

Page 20: ...DRAWING A DRAWING C WILDEN PUMP ENGINEERING LLC 18 WIL 11140 E 03 T810 ADVANCED METAL W e t t e d P a t h E X P L O D E D V I E W S e c t i o n 8 E X P L O D E D V I E W A N D PA R T S L I S T I N G A...

Page 21: ...05 08 08 3705 08 08 3705 08 21 Diaphragm Flap Valve 2 22 Piston Outer 2 08 4555 08 08 4555 08 08 4555 08 08 4555 08 23 Chamber Liquid 2 08 4985 01 08 4985 02 08 4985 01 08 4985 02 24 Gasket Seat 4 25...

Page 22: ...6 15 16 42 46 49 17 3 6 2 11 9 4 5 8 1 7 43 45 36 39 34 35 54 DRAWING A WILDEN PUMP ENGINEERING LLC 20 WIL 11140 E 03 ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN CONVERSION KIT see section 9 T810 ADV...

Page 23: ...2 08 3705 08 08 3705 08 08 3705 08 08 3705 08 21 Diaphragm Flap Valve 2 22 Piston Outer 2 08 4555 08 08 4555 08 08 4555 08 08 4555 08 23 Chamber Liquid 2 08 4985 01 08 4985 02 08 4985 01 08 4985 02 2...

Page 24: ...W A N D PA R T S L I S T I N G 37 25 27 29 28 26 24 47 37 25 24 26 27 28 29 47 DRAWING B DRAWING C 38 WILDEN PUMP ENGINEERING LLC 22 WIL 11140 E 03 T810 ADVANCED METAL F l a p A s s e m b l i e s E X...

Page 25: ...2 22 Piston Outer 2 08 4555 08 08 4555 08 08 4555 08 08 4555 08 23 Chamber Liquid 2 08 4985 01 08 4985 02 08 4985 01 08 4985 02 24 Gasket Seat 4 25 Seat Flap Valve 4 08 1150 08 08 1150 08 08 1150 08 0...

Page 26: ...PAD FLAP VALVE HINGE RING MANIFOLD SEALING Neoprene 08 1012 51 08 1395 51 08 1401 51 08 1185 51 08 1195 51 08 1305 51 Buna N 08 1012 52 08 1395 52 08 1401 52 08 1185 52 08 1195 52 08 1305 52 CONVERSI...

Page 27: ...mes first Failure due to normal wear misapplication or abuse is of course excluded from this warranty Since the use of Wilden pumps and parts is beyond our control we cannot guarantee the suitability...

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