Douwe Egberts Cafitesse 700 Back Office Manual Download Page 265

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July 2004

6 - 2

Preventive maintenance

1. Heat sink

Remove dust

2. Boiler

Decalcify

Depending on the local hardness
of water

3. Air filter

Clean

Depending on the installation loca-
tion

4. Air duct, blower

Clean

Depending on the installation loca-
tion

5. PTFE shaft seal

Replace

Depending on the number of dos-
ing operations

6. Product valves

Decalcify

Depending on the local water
hardness

7. Auto diaphragm

Replace

–

Component

Action

Interval (months)

Interval (other)

Preventive maintenance

6.1 Preventive maintenance time schedule for the service

work procedure

Cafitesse 700 - Functions - preventive maintenance

Summary of Contents for Cafitesse 700

Page 1: ...Cafitesse 700 36127600 July 2004 Back Office Manual 2004 Douwe Egberts Coffee Systems International Utrecht The Netherlands xxxxxxxxx xxxxxxx xxxxxx xxxxxxxxxx ...

Page 2: ...ternal use only Douwe Egberts Coffee Systems issues no explanation or guarantees with regard to the contents of this publication and expressly disclaims all responsibility for any implied guarantees Douwe Egberts Coffee Systems reserves the right to revise and change the contents of this manual without notice Published by Douwe Egberts Coffee Systems Utrecht the Netherlands July 2004 2004 Douwe Eg...

Page 3: ...ystem B Dosing System C Product Delivery D Cooling System F Housing G Power Supply and Control System K External Options L Payment Systems P Preventive Maintenance 6 Service Procedures 7 Service Information 8 Modification Instructions 9 Spare Parts List 10 2004 Douwe Egberts Coffee Systems International Utrecht The Netherlands ...

Page 4: ......

Page 5: ...fitesse 700 Preface and Safety Instructions 1 1 July 2004 Contents Preface and safety instructions 1 Preface how to use the manual 1 1 Safety instructions 1 2 Cafitesse 700 Preface and safety instructions ...

Page 6: ...July 2004 1 2 Cafitesse 700 Preface and safety instructions ...

Page 7: ...nent of the dispenser works and how the different parts in this system interact 4 Electrical diagrams This paragraph describes the electrical inputs and outputs of the water system 5 Technical Specifications This paragraph explains technical specifications of the water system 6 Options Available options especially for the water system 7 Accessories Accessories for the water system Structure of the...

Page 8: ...tion sheets They are numbered consecutively These are then to be filed as chapter 8 in the Back Office Manual Changes that must be carried out for each dispenser available on the market will be announced by Modification Instructions These are then to be filed as chapter 9 in the Service Manual After the modifications have been carried out the corresponding number must be marked with a cross on the...

Page 9: ...rate in one way product packs The manufacturer can not be held liable for dispensers that were used for purposes other than those specified in this manual The dispenser allows simultaneous beverage delivery via two outlets For the delivery of e g espresso cappuccino and cocoa containing beverages the dispenser is equipped with three mixers Hazard intensity levels There are three different levels o...

Page 10: ...to 88 kg 194 lbs a stable surface with a good load bearing capacity must be provided WARNING Check the drinking water quality before delivering cold beverages e g café cool Observe the regulations specific to the country The dispenser is not sterilized There is the danger of bacterial contamination General safety instructions ATTENTION The dispenser must not be used when the water supply is inter ...

Page 11: ...spenser is damaged it must be replaced by trained service technicians WARNING Carry out a functional test of the dispenser when the work is completed DANGER The heating capacity may be changed over exclusively by trained service technicians and only when the dispenser is disconnected from the mains supply The slip on rotary switch is a service tool that may only be used by the service technician I...

Page 12: ...July 2004 1 8 Cafitesse 700 Preface and safety instructions ...

Page 13: ...nser during transport 2 1 Installation requirements 2 2 Unpacking 2 3 Installation putting into operation 2 4 Checklist instructions for the customer 2 5 Transfer of the dispenser to the customer incl HACCP Hazard and Critical Control Points 2 6 Technical data total overview 2 7 Cafitesse 700 Installation Puttting into Operation ...

Page 14: ...general CAUTION Transport the dispenser carefully Do not throw the dispenser or handle it incorrectly Do not transport several dispensers on top of each other Only transport the dispenser in an upright position When storing the dispenser ensure that it is only stored indoors and take precautions against parasites Protect the dispenser from the influence of unusual odors Prior to transportation eac...

Page 15: ...rectly When used dispensers are stored for a long time the inlet valve of the water supply hose towards the boiler must be disconnected in order to ensure that the hose is empty In this way future spoiling of the taste is avoided Original packaging by the manufacturer European pallets 0 80 m x 1 20 m 31 49 in x 47 24 in 2 Cafitesse 700 dispensers 1 pile with 2 dispensers U S pallets 1 00 m x 1 20 ...

Page 16: ...Part number see spare parts list 3 Several e g screw drivers for installing part numbers customer specific see spare parts list kits 4 Rotary switch Adjusting the heating capacity Part number see spare parts list 5 Adapter cable For the connection to European mains sockets that are different from the German French safety plug socket adapter cables are available see table See also chapter 5 K 7 Acc...

Page 17: ...pieces are included in the corresponding country kits USA version The dispenser must be installed with an adequate return flow stop which complies with the local regulations 2 2 2 Water supply ATTENTION Check the drinking water quality before installation especially when installing a tank for manual filling A drinking water filter should always be installed ATTENTION When using new water pipes flu...

Page 18: ... plug a separation device with contact openings of at least 3 mm for each pole must be installed The ground connection must be connected tightly 2 2 3 Electrical supply Dispenser National adapter for mains plug if required Length of power supply cable approx 1 80 m 70 8 in European version The power supply cable has 5 cores which enables mounting a power supply plug for 3 phase operation Connectio...

Page 19: ...enser is not designed for wall mounting Ceiling Dustfree clean Dispenser dimensions Plan view Side view Version for cups 2 2 4 Space requirements 707 mm 27 8 in 50 mm 2 0 in 45 mm 1 8 in 890 mm 35 0 in 450 mm 17 7 in 957 mm 37 7 in 752 mm 29 6 in 1002 mm 39 4 in 125 mm 4 9 in with dispenser feet installed without dispenser feet 450 mm 17 7 in 692 mm 27 2 in 50 mm 2 0 in Cafitesse 700 Installation ...

Page 20: ... 31 8 in 1058 mm 41 7 in 853 mm 33 6 in 1103 mm 43 4 in 890 mm 35 0 in 450 mm 17 7 in 225 mm 8 8 in 90 160mm 3 5 in 6 3 in with dispenser feet installed without dispenser feet 915 mm 36 0 in 1165 mm 45 9 in 890 mm 35 0 in 450 mm 17 7 in 160 mm 6 3 in 330 mm 13 0 in 90 160mm 3 5 in 6 3 in Cafitesse 700 Installation Puttting into Operation ...

Page 21: ... 2004 Installation Putting into Operation 2 9 2 2 5 External options to be used by Opcos and distributors for national information e g on external filters Cafitesse 700 Installation Puttting into Operation ...

Page 22: ...nser upright Check if all mounting kits are included see below 2 3 2 List of all items that are supplied with the dispenser Additional packing unit Country kit Operator Manual country specific Product Placement Sticker Sticker PULL HERE TO RELEASE country specific Sticker ON STANDBY CLEAR country specific Country specific connecting pieces Loose parts kit Operator Tag access to the operator progra...

Page 23: ...lues and toler ances if required Measure the water pressure Measure and check the supply voltage Used packaging Packaging Material Outer cardboard box Corrugated board Inner packaging Corrugated board Disposal of material must always be done in accordance with country specific legal safety requirements and environmental requirements Composition Liner Kraft liner GSM substance 150g m 2 marbled colo...

Page 24: ...1 IPX1 4 5 6 7 8 9 Legend of the rating plate 1 CFT700 Dispenser type 2 Configuration coding Position 1 2 3 4 5 C 1 1 XX Position 1 C Cup version P Pot version Position 2 Power pack 1 Europe Japan 2 USA Canada 3 Marine Position 3 Dispenser color 1 Red 2 Black 3 Position 4 5 01 Douwe Egberts NL Capp Paper Cup 02 Douwe Egberts NL Capp China Cup 03 10 Douwe Egberts USA 11 20 Douwe Egberts Int brand i...

Page 25: ...d static Connect the pressure gauge to the water pipe with a pressure hose and one of the 4 connections A B C or D which are supplied with the testing device It is also possible to use the hose which serves for connecting the dispenser later ATTENTION The pressure gauge must be installed behind the drinking water filter Close the water tap located on the pressure testing device and open the stop v...

Page 26: ... The U S version of the dispenser is deliv ered with a mains cable for 250 V 30 A For any other mains connection configurations the mains cable must be exchanged DENMARK ONLY ATTENTION If the dispenser is connected in Denmark the grounded conductor of the dispenser must always be connected to the mains grounded conductor The manufacturer recommends the use of the power supply cable adapter part no...

Page 27: ...the drip tray 1 with drip grid 2 and if required cup carriers 3 and the splash panel 4 Fig 3 Position the rotary switch 5 service tool to switch over the heating Fig 4 Adjust the heating according to the previously selected configuration see following pages Ensure correct adjustment Adjusting the heating capacity Fig 3 1 3 2 Fig 4 4 5 ATTENTION Under all circumstances re move the rotary switch aft...

Page 28: ...an French standard switch position E4 for 230 V a 16 A fuse is necessary 1 6 1 2 3 5 4 1 5 8 kW 20 A 3x200 V 2 2 0 kW 10 A 230 V 3 2 7 kW 13 A 230 V 4 2 2 3 0 kW 15 16 A 200 230 V 5 7 6 kW 3x16 A 3x400 V 6 E HEATING POWER MAINS FUSE MAINS VOLTAGE WIRING EUROPE white heating element 1 R 24 2 Ohm 5 blue heating element 2 S 17 9 Ohm 5 red heating element 3 T 16 1 Ohm 5 Switch position Heating element...

Page 29: ...0 A Kod white heating element 1 R 24 2 Ohm 5 blue heating element 2 S 17 9 Ohm 5 red heating element 3 T 16 1 Ohm 5 U HEATING POWER MAINS FUSE MAINS VOLTAGE 1 6 1 2 3 5 4 1 4 0 5 3 kW 30 A 208 240V 2 2 4 3 2 kW 20 A 208 240V 3 2 4 3 2 kW 20 A 208 240V 4 2 2 2 9 kW 20 A 208 240V 5 6 2 8 3 kW 50 A 208 240V 6 1 6 kW 20 A 120 V U HEATING POWER MAINS FUSE MAINS VOLTAGE WIRING USA Switch position Heatin...

Page 30: ...2 EINGESTELLTE WERTE SELECTED VALUES VALEURS SÉLECTIONNÉES For ferries European power supply unit E1 3 AC 400 6 2 6 3 x 16 EINGESTELLTE WERTE SELECTED VALUES VALEURS SÉLECTIONNÉES E3 Only 3 settings are possible for the heating elements 208 240 2 6 3 4 2 4 3 2 20 EINGESTELLTE WERTE SELECTED VALUES VALEURS SÉLECTIONNÉES U2 U3 208 240 4 2 5 5 4 0 5 3 30 EINGESTELLTE WERTE SELECTED VALUES VALEURS SÉL...

Page 31: ...5 Insert the button blocking device 2 and the dummy button 3 if one of the buttons should not enable drink delivery Fig 6 Install the customer specific kits if required See chapter 5 Put the dispenser plug into the socket Connecting the dispenser Fig 5 Fig 6 xxxxxxxxx xxxxxxx xxxxxx xxxxxxxxxx Fig 5 Fig 6 1 3 2 xxxxxxxxx xxxxxxx xxxxxx xxxxxxxxxx Fig 6 Cafitesse 700 Installation Puttting into Oper...

Page 32: ...ser ON Open the water tap Plug in the mains plug Open the right hand dispenser door Fig 8 Switch on the dispenser with the ON STANDBY CLEAR switch button 2 Fig 8 The outlet valves must be calibrated as described below Calibrating the outlet valves Place a measuring container with a capacity of 180 ml beneath the concerned outlet Activate the programming mode using the blue service tag Fig 9 see al...

Page 33: ...le or leakage Also check the boiler water level CALIBRATE Hot outlet valve WATER Please repeat the calibration procedure CALIBRATE Hot outlet valve WATER The WATER valve was calibrated successfully which will be indicated by a sign 1 place a measuring cylinder of approx 180 ml 6 oz under the outlet 2 press an outlet button below CALIBRATE hot outlet valves Caution hot water STEP 1 In the main serv...

Page 34: ...July 2004 Installation Putting into Operation 2 22 2 5 Checklist instructions for the customer Cafitesse 700 Installation Puttting into Operation ...

Page 35: ...July 2004 Installation Putting into Operation 2 23 2 6 Transfer of the dispenser to the customer incl HACCP Hazard And Critical Control Points Cafitesse 700 Installation Puttting into Operation ...

Page 36: ...mperature max 75 C 167 F Dynamic pressure min 0 8 bar at 10 l min Static pressure max 10 bar Cold water connection Dynamic pressure min 0 8 bar at 1 2 l min for café cool option Static pressure max 7 bar Boiler filling capacity 12 5 l 3 3 US gal Hot water peak capacity 2 5 l 0 7 gal without internal elbow standard NTC sensor in low position 6 0 l 1 6 gal with internal elbow option NTC sensor in hi...

Page 37: ...ispenser is equipped with 3 relays The power supply cable has got 5 cores and a grounding contact plug USA version The dispenser is equipped with 3 relays power supply cable 3x10AWG 30 A Kod Power supply cable length approx 1 80 m 70 9 in Boiler Open system electronic control of the water temperature dry running protection electronic monitoring by means of sensors electronic low temperature indica...

Page 38: ...ed against dripping water Heating capacities The dispenser is equipped with a heating capacity changeover switch It is used to connect the dispenser to all of the com monly used mains voltages mains fuses see table For the connection to European mains sockets that are different from the German French safety plug socket adapter cables are available see table Ordering information see spare parts lis...

Page 39: ...July 2004 3 1 Table of contents Errors 3 ...

Page 40: ...er water level is too low Low level sensor dry for several seconds during normal operation Automatically when low level sensor detects water 1 Water supply tap not open or blocked 2 Water pressure is too low 3 Inlet valve is defective 4 Overflow hose is blocked 5 Low level sensor defective 6 Wiring incorrect or connections defective 7 PCB A not inserted correctly in the rack or defective 1 Open or...

Page 41: ...ck wiring and replace connections 7 Insert PCB A correctly or replace it see chapter 5K 99 14 Boiler water level is too high High level sensor detects water for more than 5 seconds After ON OFF CLEAR switch in service operator or cleaning mode water needs to be drained first e g via menu TEST OUTLET VALVES 1 Inlet valve is defective 2 Wiring incorrect or connections of high level sensor defective ...

Page 42: ... leak Software calculation inlet valve opens after a certain time without dispensing After ON OFF CLEAR switch OR when the flush program has been executed OR when a drink is dispensed After each of these reset conditions the timer restarts 1 Water supply tap not open or blocked 2 Water filter clogged or defective 3 Water pressure too low 4 Inlet valve defective 5 Hoses clogged or defective 1 Open ...

Page 43: ...15 min not achieved 2 Heating system staying on for more than 45 min After ON OFF CLEAR switch in SERVICE mode May occur after ERR 10 and ERR 11 1 Heating elements or relays defective 2 Wiring incorrect or connections defective 3 Temperature sensor defective 4 PCB A not inserted correctly in the rack or defective 1 Replace heating elements or relays see chapter 5A 2 Check wiring or replace connect...

Page 44: ... hygiene block Temperature sensor reading below or equal 60 C Automatically when temperature has reached Tset Dispensing is blocked this cannot be disabled 105 25 Water temperature sensor defective 22 23 24 Temperature sensor reading measured temperature below 0 C 32 F 16400 Ω or above 107 C 115 F 280 Ω Automatically when temperature reading is within limits 1 Temperature sensor defective 2 Incorr...

Page 45: ...its defective 4 Temperature sensor defective 5 PCB B C not inserted correctly in the rack or defective 1 Close cooling compartment door or replace seal 2 Clean or replace air inlet filter 3 Replace peltier cooling units see chapter 5F 4 Replace temperature sensor see chapter 5F 5 Insert PCB B C correctly or replace PCB B C see chapter 5K 50 31 Cooling compartment temperature is too low Temperature...

Page 46: ...fatal error yet While the error is shown the current control is continued 1 Air inlet filter soiled 2 Wiring incorrect or connections defective 3 Peltierelement defective 4 PCB B not inserted correctly in the rack or defective 5 Fan is defective 1 Clean or replace air inlet filter 2 Check wiring or replace connections see chapter 5K 3 Replace peltier element see chapter 5K 4 Insert PCB B correctly...

Page 47: ...iring or replace connections see chapter 5K 3 Replace peltier element see chapter 5K 4 Insert PCB B correctly or replace it see chapter 5K 10 36 Right peltier current is too high Current sensing circuit situation ON mode current above 4 65 A for more than 0 5 sec STANDBY mode current above 2 1 A for more than 0 5 sec Automatically when current is within limits On error the right current is switche...

Page 48: ... empty Empty sensor receives signal Automatically when the sensor detects that the BIB is full or when the signal is interrupted No automatic reset when EMPTY LOCK is enabled 1 Float in B2 dosing unit defective 2 Wiring incorrect or connections defective 3 Empty sensor defective 4 PCB C not inserted correctly in the rack or defective 1 Replace the product pack 2 Check wiring or replace conntection...

Page 49: ...uit or circuit disconnected 2 Wiring incorrect or connections defective 3 B2 coil defective 4 PCB C not inserted correctly in the rack or defective 1 Repair or connect circuit 2 Check wiring or replace connections see chapter 5K 3 Replace B2 coil see chapter 5C 4 Insert PCB C correctly or replace it see chapter 5K 100 45 Right B2 current is out of spec 48 B2 driver circuit The B2 current is out of...

Page 50: ...rror log only 1 Condition of the ingredients e g sedimented or frozen 2 Position of the B2 dosing unit in the coil is not correct 1 Check condition of ingredients replace product pack if required 2 Check position of the dosing unit 10 48 Bad dosing right B2 number B2 driver circuit Per dispense cycle one error is generated with x number of occurrences No reset required Bad dosing is recorded in th...

Page 51: ...orrectly 2 Check wiring or replace connections see chapter 5K 3 Correct position of trough in place sensor or replace it 4 Insert PCB C correctly or replace it see chapter 5K 110 61 Left mixer current is out of spec Mixer driver circuit has detected out of spec 3 times in a row Max 5 A Min 0 1 A After ON OFF CLEAR switch This error is logged and handled only after it has occured 3 times relevant d...

Page 52: ...5C 2 Check and correct trough assembly or replace trough see chapter 5C 3 Replace seal 4 Replace mixer motor see chapter 5C 5 Check wiring or replace connections see chapter 5K 6 Insert PCB C correctly or replace it see chapter 5K 100 63 Right mixer current is out of spec Mixer driver circuit has detected out of spec 3 times in a row Max 5 A Min 0 1 A Automatically when the current is within limit...

Page 53: ...ch 1 Check and correct the position of the magnet 2 Replace lever arm see chapter 5C 3 Check wiring or replace connections 4 Insert PCB C correctly or replace it see chapter 5K 5 Replace lever motor or sensor board see chapter 5C 100 65 Right ingredient switch defective 60 Software New switch position not reached within 600 msec after 3 times trying After ON OFF CLEAR switch after the initializati...

Page 54: ...SH adjust CLEANING MOMENTS and or CLOCK SETTINGS if required 70 72 Cleaning and flushing required within XX hours xx minutes preset due period e g 4 hours Software timers Only when CLEAN FLUSH has been executed successfully not by power up or ON OFF CLEAR switch No service interface message 21 73 Cleaning and flushing was not executed Software timers Only when CLEAN FLUSH has been executed success...

Page 55: ...pears 3 Check wiring or replace connections 15 79 I O module was busy action aborted When an I O module indicates during a drink delivery that it is busy No reset required message is displayed for only two seconds Warning the current drink delivery is stopped When the error appears often the I O module activity is not synchronized correctly with the MCM 1 PCBs A B C or P not inserted correctly in ...

Page 56: ...ive 2 PCB B incorrectly inserted in rack 3 PCB B defective 4 Middle fuse on switch mode power pack defective 1 Check wiring or replace connections 2 Insert PCB B correctly in rack 3 Replace PCB B 4 Replace middle fuse on switch mode power pack 220 82 I O module C is not responding 10 26 Software operating system After ON OFF CLEAR switch in Service mode if initialization has indicated a successful...

Page 57: ...e BIB and module P is not installed 3 Wiring incorrect or connenctions defective 4 PCB P incorrectly inserted in rack 5 PCB P defective 6 Left fuse on switch mode power pack defective 1 Correct software setting to NO PAYMENT 2 Correct software setting deselect COLD WATER VALVE for middle BIB 3 Check wiring or replace connections see chapter 5K 4 Insert PCB P correctly in rack 5 Replace PCB P see c...

Page 58: ...MCM flash file system Automatically after a successful initialization of the flash file system after startup of the dispenser Download via PC Service tool 1 Flash file system not available 2 MCM circuit board defective 1 Reload the CBX file via download file from PC service tool 2 Replace MCM circuit board 220 92 Data file missing in flash file system When at startup of the dispenser an invalid da...

Page 59: ...dules work with the correct software version Drink delivery blocked 1 There is a software version conflict at one of the I O modules 2 The downloaded CBX file is not suitable for the MCM version 1 Replace I O module for module with correct software version or one with boot loader functionality MCM version 1 30 and up 2 Download the corresponding CBX file 210 97 Push button is stuck Push button act...

Page 60: ...erning the error must be found in the payment system manual menu The respective payment system generates one of the mentioned errors Check the payment system by means of the respective payment system manual 100 101 Payment system not responding Communication to the payment system fails Automatically when the problem has been solved OR by restarting the system when the problem has been solved Conne...

Page 61: ...ival 5 MDB changer acceptor unplugged 6 MDB changer tube jam 7 MDB changer routing error 8 MDB bill motor defective 9 MDB bill sensor problem 10 MDB bill validator jam 11 MDB bill cashbox out of position Automatically when the problem has been solved or by restarting the system when the problem has been solved Similar errors see column Set condition generated by different payment systems are combi...

Page 62: ... are combined and displayed as error 104 Further info concerning the error must be found in the payment system manual menu The respective payment system generates one of the mentioned errors Check the payment system by means of the respective payment system manual 100 120 Drink selection unknown or not possible Displayed after a wrong or impossible drink selection combination of pre selection and ...

Page 63: ...marks Cause Remedy Prio rity 121 System already busy dispensing Displayed after a drink selection which cannot be dispensed at that time Ónly used internally screen is shown for 2 seconds No reset is necessary The error is shown for 2 seconds as a warning It is not set reset Tried to dispense a drink while one of the needed components e g mixer trough BIB water valve is already in use Wait until t...

Page 64: ...004 4 1 Contents Programming 4 Programming structure 4 1 Operator interface 4 2 Service interface 4 3 Configurations 4 4 Recipes 4 5 Appendix program structure service interface 4 6 Cafitesse 700 Programming ...

Page 65: ...ith the touch screen software is done by touching different soft keys There are two types of soft keys the menu item soft keys of the main menus the soft keys in the bottom area of the submenus Fig 1 shows the menu items of the main service menu Touching a menu item soft key displays a submenu where you can make different settings Fig 2 is an example of how to use the soft keys in the bottom area ...

Page 66: ...elect different parameters When working with the user operator or service interfaces pressing the stop button at the front panel of the dispenser always brings you back to the relevant main menus Each screen has a time out value of three minutes If you do not press any soft key within this time the system returns to the main menu or the relevant interface start menu The interface is left completel...

Page 67: ...e version the current weekday and time the active error codes information on the cleaning procedures to be carried out next Fig 4 Press MORE ERROR INFORMATION in order to display possible further error messages If possible remedy the indicated errors If there are no active errors the MORE ERROR INFORMATION soft key is not displayed Press the CONTINUE soft key If no flushing or clean ing flushing i...

Page 68: ...t be indicated in the corre sponding operator menu Therefore the dispenser can show fewer menu items than described here 4 2 2 1 CLEANING Press the CLEANING soft key in the main operator menu The cleaning menu is opened Fig 6 Execute the cleaning procedure according to the specified terms The cleaning procedure is based on two cleaning types FLUSHING and CLEANING FLUSHING Select the cleaning proce...

Page 69: ...to the relevant drink button of the dispenser If drink preselection options are programmed touch the preselection soft keys small medium or large to display the prices for the corresponding preselection If happy hour periods are programmed up to three different time periods are possible touch the happy hour soft keys HHR1 HHR2 or HHR3 to display the drink prices for these time periods The PAID sof...

Page 70: ...be modified in large steps When pressing a soft key consecutively tapping the strength can be modified in small steps 4 2 2 6 DATE TIME Press the DATE TIME soft key in the main operator menu The date and time menu is opened Fig 12 In this menu the settings for the current date time and daylight saving time can be made You can also determine whether the time should be displayed in 24 hour or in am ...

Page 71: ... keys to switch between the settings Press the soft keys in the bottom area of the screen in order to set a selected entry The soft keys in the bottom area change in accordance with the selected entry e g DECREASE INCREASE ON OFF etc Pressing the SETTINGS soft key in this menu calls up the energy saving periods settings menu In this menu you can set the parameters for automatic interim energy savi...

Page 72: ...t key in the main operator menu The messages menu is opened Fig 17 This menu allows you to create and modify operator and commercial messages Operator messages indi cate the relevant persons responsible for flushing cleaning flushing and replacing empty product packs Commercial messages can be displayed on the screen when no drinks are dispensed To edit an operator message select the corresponding...

Page 73: ...n this menu you can make settings about preventive maintenance procedures You determine the time or throughput after which the filter must be replaced When changing the menu item Throughput time the other settings are adopted accord ingly 4 2 2 13 MACHINE NUMBER Press the MACHINE NR soft key in the main operator menu The custom machine number menu is opened Fig 21 Here you can enter a custom machi...

Page 74: ...oaded uploaded etc Depending on the equipment of the dispenser an adequate data reader is required for this purpose Connect the data reader to the dispenser and follow the instructions given on the screen 4 2 2 15 PAID FREE Technically not yet released 4 2 2 16 EXIT Press the EXIT soft key in the main operator menu to exit the operator mode Cafitesse 700 Programming ...

Page 75: ...isted with their respective error numbers and a short description To get more information about the displayed errors select an active error using the scroll bar and press MORE INFO A short explanation about this error and possible reasons for it are displayed For detailed information about all possible errors please refer to chapter 3 If possible remedy the indicated errors A press on the TEST sof...

Page 76: ...rator menu items The ser vice authorization level overrules the operator authorization level i e the service technician can enable or disable functions for the opera tor 4 3 3 1 ERROR LOG Press the ERROR LOG soft key in the main service menu The error log list is opened Fig 24 Each error is logged in the error log list one error per line while the last occurred error is displayed as the first entr...

Page 77: ... TEST soft key in the main service menu The test menu is opened Fig 25 The test menu allows you to test the correct function ing of the different dispenser functions Fig 24 shows the structure and the different submenus of the test menu The submenus are named as follows BOILER TEMPERATURE BOILER WATER LEVEL OUTLET VALVES HOT WATER OUTLET VALVES COLD WATER DOSING MIXERS TROUGH COOLING TEMPERATURE B...

Page 78: ...relays are switched off automatically BOILER WATER LEVEL Press the BOILER LVL soft key in the test menu The boiler water level control test menu is opened Fig 27 This menu allows you to test the correct functioning of the main inlet valve In addition the status of the overflow safety and the water level are indicated By default the main inlet valve is controlled automatically To test the main inle...

Page 79: ...Press the DOSING soft key in the test menu The concentrate dosing test menu is opened Fig 30 In this menu you can test the individual dosing sys tems by executing pulses on the dosing coils Thus the so called bad dosing errors can be revealed For each pulse the dosing pump provides a certain quantity of concentrate Before testing remove the trough and lid and place a con tainer underneath each out...

Page 80: ...rs indicating the current position are available for each switch Make sure that the trough is installed for this test To test the product switches and sensors press the LEFT and RIGHT arrow soft keys The switches are moved accordingly to the left or to the right Depending on the position of the product switches the hall sensors must indicate 0 or 1 0 no switch detected 1 switch detected COOLING TE...

Page 81: ...ton on the front panel of the Cafitesse 700 dispenser The corresponding button is highlighted on the screen Also test the service switch on the bottom side of the user interface board and the on off switch on the inside of the dispenser door The status of these switches is also indicated on the screen TOUCH SCREEN Press the TOUCH SCRN soft key in the test menu The touch screen test menu is opened ...

Page 82: ...sounds emitted by the dispenser for different functions The following signals exist drink is ready signal error signal user button click attention signal Press the corresponding soft key to check the sound ELECTRONICS Press the ELECTRONCS soft key in the test menu The electronics test menu is opened Fig 38 This menu allows you to test the current states of the different PCBs When you call up the e...

Page 83: ...t the languages for the user operator and service interfaces The default language is English To change the language for an interface touch the entry to be modified or use the scroll bar to switch between the settings Press the PREVIOUS or NEXT soft keys to change the selected language The lan guages are changed in alphabetical order If you change the user interface language the operator interface ...

Page 84: ... setting menu is opened Fig 42 Here you can make different settings for the user interface These include the following options Single or double drink dispensing You can determine if only one drink can be dispensed or two drinks at the same time Default preselection The preselection menu can be shown by default Warning Caution hot liquids You can determine if the warning message Caution hot liquids...

Page 85: ...ing menu is opened Fig 45 This menu allows you to set the sound volume for the following signals drink is ready signal button click in the user interface button click in the service and operator interfaces error signal attention signal To change the volume of the different signals touch the volume sign of the corresponding signal or use the scroll bar to switch between the signs Press the MORE QUI...

Page 86: ...le the empty lock With enabled empty lock the control system will not switch over to the first empty product pack until the dispenser has been switched off and on again This indicates to the control system that the empty product pack has been replaced by a new one The control system switches then to the new product pack Switching the dispenser off and on does not necessarily mean that the product ...

Page 87: ...hown for example in the error messages Press the EDIT soft key On the following screen select the relevant characters by scrolling with the two arrow soft keys on the right hand side Press on the selected areas to enter the characters In addition you can determine the length of the serial number that should be displayed This can be useful to indicate only the relevant part of a serial number You c...

Page 88: ...SE soft keys COMMUNICATION PORT Press the COMM PORT soft key in the settings menu The communication port setting menu is opened Fig 52 This menu allows you to make settings for exchanging data with external devices You can make settings for the communication interface communication protocol communication format Touch the entry to be set or use the scroll bar to switch between the settings To defin...

Page 89: ...sen configuration becomes active the word ACTIVE is displayed next to the entry Technically not yet released In the near future it should be possible to load and or save a certain configuration from or on a laptop or service card To do so press the LOAD or SAVE soft keys and follow the instructions given on the screens To change a certain configuration press the MODIFY soft key Modifying a configu...

Page 90: ...RIFICATION DOSING The calibration is checked If the verification volume equals to the indicated vol ume press YES Press NO if the volume does not equal to the indicated volume and carry out a second test dosing As soon as a valve has successfully been calibrated it will be marked on the soft key with the symbol 4 3 3 6 DRINK SETTINGS Press the DRINK SETTN soft key in the main service menu The drin...

Page 91: ...otal volume of hot and if available cold water Press a drink button on the selection panel The total volume dispensed of the corresponding drink will be displayed on the screen Each time a selection button is pressed during operation the total volume of the corresponding drink is added to the list 4 3 3 10 CONCENTRATE COUNTERS Press the CONC CNTRS soft key in the main service menu The concentrate ...

Page 92: ...vice menu The temperature menu is opened See section 4 2 2 10 on the operator interface on page 9 In addition to the operator interface options you can make temperature settings Press the SETTINGS soft key In the following menu you can determine whether to block the drink dispensing if the boiler temperature is too low You can also set boiler temperatures for normal operation and for the energy sa...

Page 93: ... 10 4 3 3 20 AUDIT DATA See section 4 2 2 14 on the operator interface on page 11 4 3 3 21 PAYMENT Technically not yet released 4 3 3 22 VERSIONS Press the VERSIONS soft key in the main service menu The submenu VERSION INFO is opened Fig 60 The submenu VERSION INFO shows the current software versions 4 3 3 23 EXIT Press the EXIT soft key in the main service menu to exit the service mode Fig 60 MCM...

Page 94: ...guration B the three product packs coffee milk and decaf are used Fig 62 shows the corresponding product pack arrangement and the standard usage of the drink buttons Fig 61 Product pack middle Milk Product pack left Coffee Product pack right Choco Outlet 1 Outlet 2 Outlet 3 Café crème Espresso Coffee Café au lait Cappuccino Wiener melange EspressChoc Hot chocolate Hot water Fig 62 Product pack mid...

Page 95: ...ig 63 shows the relevant product pack arrangement and the standard usage of the drink buttons Fig 63 Product pack middle Milk Product pack left Coffee Product pack right Tea Outlet 1 Outlet 2 Outlet 3 Café crème Espresso Coffee Café au lait Cappuccino Hot water Tea Tea with milk Cafitesse 700 Programming ...

Page 96: ... small medium large Coffee 100 125 180 250 1000 1500 Espresso 40 50 60 Café crème 100 125 180 Café au lait 100 125 180 Cappuccino 100 125 180 Wiener melange 100 125 180 EspressChoc 50 70 90 Hot chocolate 100 125 180 250 1000 1500 Tea 100 125 180 250 1000 1500 Tea with milk 100 125 180 Hot water 50 125 180 CaféChoco 100 125 180 Hot milk 100 150 200 Latte macchiato 100 125 180 Choco deluxe 100 125 1...

Page 97: ...ilk 1 2 6 50 0 0 2 Coffee 1 13 50 0 0 Cappuccino 1 Milk 1 2 6 40 0 90 2 Coffee 1 13 60 5 80 Wiener melange 1 Coffee 1 13 50 0 0 2 Milk 1 2 6 30 5 100 3 Choco 1 5 20 5 80 EspressChoc 1 Choco 1 5 30 5 90 2 Coffee 1 14 70 0 0 Hot chocolate Choco 1 5 100 0 90 Tea Tea 1 45 100 0 0 Tea with milk 1 Tea 1 45 80 0 0 2 Milk 1 2 6 20 0 0 Hot water CaféChoco 1 Coffee 1 20 30 0 0 2 Choco 1 5 70 5 90 Hot milk M...

Page 98: ...co and tea can have any integer values between the indicated mini mum and maximum values The ratio setting for milk however can only have the two values indicated Drink Ratio settings range min max Coffee 1 5 1 100 Decaf 1 5 1 100 Choco 1 4 1 7 Milk 1 2 6 1 3 2 Tea 1 5 1 100 Cafitesse 700 Programming ...

Page 99: ...July 2004 4 36 Cafitesse 700 Programming ...

Page 100: ...ems OK CONTINUE MAIN SERVICE MENU select sub menu 3 5 7 VERSIONS EXIT CLEAN MMNTS TEMPERATURS MESSAGES WATER FILTR AUDIT DATA PAYMENT stop Press the ìstopî button and hold the service tag the same time in front of the RFID antenna area Main Service Menu Error log Error logged Error cleared 60 Trough not in place 46 14Mrt04 13 12 14Mrt04 13 15 24 13Mrt04 10 45 13Mrt04 11 00 23 11Feb04 15 15 12Feb04...

Page 101: ...C MANUAL MANUAL MANUAL AUTOMATIC OFF OFF OFF ON OFF Manual control not possible when Dry boiling or Overboil ìNOT OKî Test Boiler level TEST please select a sub menu TEST please select a sub menu 3 3 5 5 7 PAYMENT MOD COOLING TMP BUTTONS TOUCH SCRN BOILER TMP BOILER LVL OUTLET VLV RFID LCD BACK LIGHT DOSING MIXERS TROUGH SOUNDS ELECTRONICS VALIDATION TEST BOILER WATER LEVEL CONTROL TEST BOILER WAT...

Page 102: ...OUGH SOUNDS ELECTRONICS VALIDATION TEST CONCENTRATE DOSING left middle right FULL FULL FULL DOSE 100 DOSE 100 DOSE 100 PULSES PULSES PULSES pulses OK pulses OK pulses OK 7 7 7 Test Mixers TEST please select a sub menu TEST please select a sub menu 3 3 5 5 7 PAYMENT MOD COOLING TMP BUTTONS TOUCH SCRN BOILER TMP BOILER LVL OUTLET VLV RFID LCD BACK LIGHT DOSING MIXERS TROUGH SOUNDS ELECTRONICS VALIDA...

Page 103: ...PERATURE CONTROL TEST COOLING TEMPERATURE CONTROL TEST COOLING TEMPERATURE CONTROL TEST COOLING TEMPERATURE CONTROL TEST COOLING TEMPERATURE CONTROL Temperature control Temperature control Temperature control Temperature control Temperature control Peltier units Peltier units Peltier units Peltier units Peltier units Cooling temperature 2 4 C 12690 Cooling temperature 2 4 C 12850 Cooling temperatu...

Page 104: ...SOUNDS ELECTRONICS VALIDATION TEST BUTTONS please press a button on front panel service switch On Off switch Test Thouch screen TEST please select a sub menu TEST please select a sub menu 3 3 5 5 7 PAYMENT MOD COOLING TMP BUTTONS TOUCH SCRN BOILER TMP BOILER LVL OUTLET VLV RFID LCD BACK LIGHT DOSING MIXERS TROUGH SOUNDS ELECTRONICS VALIDATION TEST TOUCH SCREEN Please press anywhere in this screen ...

Page 105: ...tected NO TAG Detected OPERATOR TAG Detected SERVICE TAG START START START OR OR Test LCD TEST please select a sub menu TEST please select a sub menu 3 3 5 5 7 PAYMENT MOD COOLING TMP BUTTONS TOUCH SCRN BOILER TMP BOILER LVL OUTLET VLV RFID LCD BACK LIGHT DOSING MIXERS TROUGH SOUNDS ELECTRONICS VALIDATION TEST LCD TEST LCD To test every dot on the LCD 4 screens To test every dot on the LCD 4 scree...

Page 106: ...P BUTTONS TOUCH SCRN BOILER TMP BOILER LVL OUTLET VLV RFID LCD BACK LIGHT DOSING MIXERS TROUGH SOUNDS ELECTRONICS VALIDATION TEST LCD To brightness should be the same everywhere in the display press Ö START Test Electronics TEST please select a sub menu TEST please select a sub menu 3 3 5 5 7 PAYMENT MOD COOLING TMP BUTTONS TOUCH SCRN BOILER TMP BOILER LVL OUTLET VLV RFID LCD BACK LIGHT DOSING MIX...

Page 107: ...SIVE CREDIT 0 00 RESET CREDIT OFF ON OFF ON Coin return lamp OFF Coin return lamp OFF Coin return motor OFF Coin return motor OFF Price vend key switch Paid mode Price vend key switch Paid mode Coin return button Released Coin return button Released Test Payment side module TEST please select a sub menu TEST please select a sub menu 3 3 5 5 7 PAYMENT MOD COOLING TMP BUTTONS TOUCH SCRN BOILER TMP B...

Page 108: ...the Operator language is set automatically to the same language Indiviual languages are possible The available languages are Arabic Chinese Czech Danish Dutch English Finnish French German Greek Hebrew Hungarian Italien Japanese Korean Malay Moroccan Norwegian Polish Portugese Romanian Spanish Swedish Tagalog Turkish Chinese English Dutch French English Chinese English French English Spanish Frenc...

Page 109: ...rning ìCaution hot liquidsî SHOW Warning ìCaution hot liquidsî SHOW Return to make your selection SLOW Return to make your selection SLOW Return to make your selection SLOW Return to make your selection SLOW Return to make your selection SLOW Return to make your selection SLOW SINGLE DOUBLE SINGLE DOUBLE OFF ON OFF ON OFF ON HIDE SHOW HIDE SHOW HIDE SHOW SLOW FAST General Settings Country specific...

Page 110: ...ESSAGES SHOW MACHINE NR SHOW DRINK CNTRS DETAILS SHOW DRINK PRICES DETAILS SHOW DATE TIME SHOW CLEAN MMNTS SHOW WATER FILTER SHOW AUDIT DATA SHOW DRINK CNTRS RESET SHOW BLOCK KEYS SHOW HAPPY HOUR SHOW TEMPERATURS SHOW MACHINE NR SHOW PAYMENT SHOW HIDE SHOW HIDE SHOW HIDE SHOW HIDE SHOW HIDE SHOW HIDE SHOW General Settings Notification SETTINGS please select a sub menu SETTINGS please select a sub ...

Page 111: ...ING BACKUP SWITCH OVR EMPTY LOCK LCD LANGUAGE COUNTRY USER I F SWITCH OVR EMPTY LOCK LCD OPER ACCS NOTIFICAT SOUND SERIAL NR MACHINE NR MIXER TEST SETTINGS SWITCH OVER status of a BIB can be locked until In a switchover situation the empty the on off switch is pressed DISABLED ENABLE Empty lock DISABLED General Settings Empty lock SETTINGS please select a sub menu SETTINGS please select a sub menu...

Page 112: ...SER I F SWITCH OVR EMPTY LOCK LCD OPER ACCS NOTIFICAT SOUND SERIAL NR MACHINE NR MIXER TEST SETTINGS SERIAL NUMBER SETTINGS SERIAL NUMBER EDIT The boxed part of the serial number is visible in error messages 03 559873 EDIT 001 MXGRT 33 303 559873 2 0 _ 1 2abc 3def 4ghi 5jkl 6mno 7pgrs 8tuv 9wxyz General Settings Machine Number SETTINGS please select a sub menu SETTINGS please select a sub menu 3 3...

Page 113: ...NGUAGE COUNTRY USER I F SWITCH OVR EMPTY LOCK LCD OPER ACCS NOTIFICAT SOUND SERIAL NR MACHINE NR MIXER TEST SETTINGS FLUSHING Inlet valve hammer pulses 2 Hot water valve hammer pulses 14 DECREASE INCREASE General Settings Backup SETTINGS please select a sub menu SETTINGS please select a sub menu 3 3 5 7 FLUSHING BACKUP SWITCH OVR EMPTY LOCK LCD LANGUAGE COUNTRY USER I F SWITCH OVR EMPTY LOCK LCD O...

Page 114: ...ee Milk Choco 2 3 4 5 EDIT NAME ADD COLD WATER VALVES Step high flow high flow Step Step Step high flow Espres Hot Me CafÈ C small medium large mild normal strong CafÈ C CafÈ a Choco Hot Wa Coffee Cappuc Wiener Hot Ch mild normal stron CONFIGURATION A Changes have been made to configuration A Do you want to keep these changes NO YES CONFIGURATION A MODIFY Please select Choco ingredient in the Coff...

Page 115: ...on DETAILS DETAILS TEST CONFIGURATION A MODIFY Default selection medium Volume variation DETAILS Strength variation DETAILS DETAILS TEST CONFIGURATION A DETAILS Dose the complete drink Dose water componemt of the drink START DOSING CONFIGURATION A MODIFY Enable YES Name Hot Water Dosing type Portioned PREVIOUS NEXT EDIT CONFIGURATION A MODIFY Enable YES Name Hot Water Dosing type Portioned NO YES ...

Page 116: ...N A MODIFY Default selection medium Volume variation DETAILS Strength variation DETAILS DETAILS TEST CONFIGURATION A DETAILS Dose the complete drink Dose water componemt of the drink Dose concentrate part of the drink START DOSING CONFIGURATION A DETAILS Dose concentrate LEFT Coffee Dose water componemt of the drink Dose concentrate part of the drink START DOSING CONFIGURATION A MODIFY Ingredient ...

Page 117: ...ion DETAILS Strength variation DETAILS DETAILS TEST Default selection medium Volume variation DETAILS Strength variation DETAILS DETAILS TEST Ingredient Milk Ingredient Coffee DETAILS TEST Ingredient Milk Ingredient Coffee DETAILS TEST START DOSING DETAILS Please place a large enough cup pot under the MIDDLE outlet and press START Please palce the trough lid first and place a container under each ...

Page 118: ...T TEST CONFIGURATION A MODIFY Default selection medium Volume variation DETAILS Strength variation DETAILS DETAILS TEST CONFIGURATION A MODIFY Default selection medium Volume variation DETAILS Strength variation DETAILS DETAILS TEST CONFIGURATION A MODIFY CONFIGURATION A MODIFY CONFIGURATION A MODIFY Ingredient Coffee Ingredient Coffee Ingredient Coffee Ingredient Milk Ingredient Milk Ingredient M...

Page 119: ...LS Strength variation DETAILS DETAILS TEST CONFIGURATION A MODIFY Default selection medium Volume variation DETAILS Strength variation DETAILS DETAILS TEST CONFIGURATION A DETAILS Dose the complete drink Dose water componemt of the drink Dose concentrate part of the drink START DOSING CONFIGURATION A DETAILS Dose concentrate RIGHT Choco Dose water componemt of the drink Dose concentrate part of th...

Page 120: ...hot water CALIBRATE Hot outlet valve LEFT Please enter the volume of the water in your measuring cylinder 7 7 7 DECREASE INCREASE ENTER 100 ml CALIBRATE Hot outlet valve LEFT 1 place the empty measuring cylinder Caution hot water again under the LEFT outlet 2 press the START button below CANCEL START VERTIFICATION DOSING CALIBRATE Hot outlet valve LEFT CALIBRATE Hot outlet valve LEFT CALIBRATE Hot...

Page 121: ...LS Strength variation DETAILS DETAILS TEST Default selection medium Volume variation DETAILS Strength variation DETAILS DETAILS TEST Dose the complete drink Dose water componemt of the drink START DOSING Enable YES Name Hot Water Dosing type Portioned PREVIOUS NEXT EDIT DRINK SETTINGS Hot Water DRINK SETTINGS Hot Water DRINK SETTINGS Hot Water DRINK SETTINGS Hot Water DRINK SETTINGS Hot Water DRIN...

Page 122: ...r componemt of the drink Dose concentrate part of the drink START DOSING DRINK SETTINGS DETAILS Dose concentrate LEFT Coffee Dose water componemt of the drink Dose concentrate part of the drink START DOSING Ingredient Coffee DETAILS TEST Enable YES Name Coffee Dosing type Portioned PREVIOUS NEXT EDIT DRINK SETTINGS Coffee DRINK SETTINGS Coffee DRINK SETTINGS Coffee DRINK SETTINGS Coffee MODIFY DRI...

Page 123: ...S Default selection medium Volume variation DETAILS Strength variation DETAILS PREVIOUS NEXT TEST Default selection medium Volume variation DETAILS Strength variation DETAILS DETAILS TEST Default selection medium Volume variation DETAILS Strength variation DETAILS DETAILS TEST Ingredient Milk Ingredient Coffee DETAILS TEST Ingredient Milk Ingredient Coffee DETAILS TEST START DOSING DETAILS Please ...

Page 124: ...TAILS Dose the complete drink Dose water componemt of the drink Dose concentrate part of the drink START DOSING CONFIGURATION A DETAILS Dose concentrate RIGHT Choco Dose water componemt of the drink Dose concentrate part of the drink START DOSING Ingredient Choco DETAILS TEST Enable YES Name Hot Chocolate Dosing type Portioned PREVIOUS NEXT EDIT DRINK SETTINGS Hot Chocolate DRINK SETTINGS Hot Choc...

Page 125: ...ml 9 oz cup CLEANING FLUSHING Step 1 of 4 ingredient storage Please remove all product packs from the CLEANING FLUSHING Step 2 of 4 holes replace the product pack and close the ingredient storage door Please clean the inside of the 3 doser CLEANING FLUSHING Step 3 of 4 them or use an exchange kit Please remove the trough lid and clean CLEANING FLUSHING Step 4 of 4 press it upwards until you hear a...

Page 126: ...RS FREE Coffee mild 2 normal 109 strong 3 MORE DETAILS DRINK COUNTERS FREE Coffee mild 2 units normal 109 units Total strong 3 units 114 Coffee Concentrate counters CONCENTRATE COUNTERS left Coffee 97 2 l middle Milk 126 3 l right Choco 67 5 l 291 0 l Coffee 1l Coffee 1l Hot Chocolate 2l RTD counters READY TO DRINK COUNTERS READY TO DRINK COUNTERS READY TO DRINK COUNTERS Berverage total 9l Hot wat...

Page 127: ... 10 60 DECREASE INCREASE small 1 small pot 8 60 00 Ä Ä Ä Ä Ä Ä DRINK PRICES HHR1 Coffee medium 0 60 pot 4 80 large 0 70 large pot 5 60 DECREASE INCREASE small small pot 4 00 0 50 Ä Ä Ä Ä Ä Ä DRINK PRICES HHR1 Coffee Pot 4 80 DECREASE INCREASE DETAILS Ä Cup 0 60 Ä Date Time Start daylight savg Mar 28 2 00 End daylight saving Oct 31 2 00 PREVIOUS NEXT Use daylight saving YES SHOW in UI Time 24 HRS 1...

Page 128: ...TTINGS ENERGY SAVING PERIODS SETTINGS NO YES ENERGY SAVING PERIODS SETTINGS ENERGY SAVING PERIODS SETTINGS When awake fall asleep again NO NO YES NO YES ENERGY SAVING PERIODS SETTINGS ENERGY SAVING PERIODS SETTINGS Wake up when a key is pressed YES Wake up when a key is pressed YES When awake fall asleep again YES When awake fall asleep again YES Fall asleep after 30 min Fall asleep after 30 min N...

Page 129: ...s 0 _ 1 2abc 3def 4ghi 0 _ 1 2abc 3def 4ghi 0 _ 1 2abc 3def 4ghi 5jkl 6mno 7pgrs 8tuv 9wxyz 5jkl 6mno 7pgrs 8tuv 9wxyz 5jkl 6mno 7pgrs 8tuv 9wxyz _ _ _ MESSAGES MESSAGES Clean flush msg the operator Service PM text service New pack filler the operator Service WM text service COMMERCIAL EDIT SERVICE COMMERCIAL EDIT OPERATOR MESSAGES COMMERCIAL TEXT MESSAGES COMMERCIAL TEXT MESSAGES COMMERCIAL TEXT ...

Page 130: ...me THROUGHPUT Throughput time THROUGHPUT Throughput preset 5000 l Throughput preset 5000 l Time preset 12 month Time preset 12 month Time preset 12 month Throughput preset 5000 l Throughput preset 5000 l Current throughput 0 l Current throughput 0 l Elapsed time 0 month Elapsed time 0 month Elapsed time 0 month Current throughput 0 l Current throughput 0 l NO YES THROUGHPUT TIME THROUGHPUT TIME DE...

Page 131: ...REASE INCREASE SEE PRICES DECREASE INCREASE SEE PRICES DECREASE INCREASE SEE PRICES DECREASE INCREASE SEE PRICES DECREASE INCREASE SEE PRICES DECREASE INCREASE SEE PRICES DECREASE INCREASE SEE PRICES DECREASE INCREASE SEE PRICES DECREASE INCREASE SEE PRICES DECREASE INCREASE SEE PRICES DECREASE INCREASE SEE PRICES DECREASE INCREASE SEE PRICES DECREASE INCREASE SEE PRICES DECREASE INCREASE SEE PRIC...

Page 132: ...e mode Exiting the service mode All systems OK Active error code Versions VERSION INFO MCM version 1 27 XML version 1 11 UIB version 1 11 Module A version 1 11 Module B version 1 11 Module C version 1 11 Module P version 1 11 Cafitesse 700 Programming ...

Page 133: ...hing required Tue 12 00 Next flush clean Fri 12 00 All systems OK CONTINUE stop Press the ìstopî button and hold the operator tag the same time in front of the RFID antenna area Main Operator Menu MACHINE NR AUDIT DATA PAYMENT EXIT OPERATOR MODE v 1 23 Tue 14 27 Flushing required Tue 12 00 Next flush clean Fri 12 00 Please place trough and lid correctly MORE ERROR INMFORMATION CONTINUE MORE ERROR ...

Page 134: ...F EFFECT ON OFF EFFECT ON OFF EFFECT 2 OFF 5 s 10s continuously 2 OFF 5 s 10s continuously 2 OFF 5 s 10s continuously 3 OFF 5 s 10s continuously 3 OFF 5 s 10s continuously 3 OFF 5 s 10s continuously 7 7 7 7 7 7 OFF ON EDIT DECREASE INCREASE EDIT PREVIOUS NEXT EDIT 1 5 s 10s continuously OFF 1 OFF s 10s continuously 5 1 OFF 5 s 10s continuously Flushing messge the operator Machine Number SETTINGS C...

Page 135: ...6 Accessories A 7 Brewing system B Not available here Dosing system incl product ingredients C Adjustments C 1 Not available here Disassemblies C 2 Functional descriptions C 3 Electric circuit diagrams C 4 Technical specifications C 5 Options C 6 Accessories C 7 Product delivery D Adjustments D 1 Disassemblies D 2 Functional descriptions D 3 Electric circuit diagrams D 4 Not available here Technic...

Page 136: ...here Disassemblies G 2 Functional descriptions G 3 Not available here Electric circuit diagrams G 4 Not available here Technical specifications G 5 Options G 6 Not available here Accessories G 7 Power supply unit and control system K Adjustments K 1 Disassemblies K 2 Functional descriptions K 3 Electric circuit diagrams K 4 Technical specifications K 5 Options K 6 Not available here Accessories K ...

Page 137: ...stems P Adjustments P 1 Installation P 2 Functional descriptions P 3 Not available here Electric circuit diagrams P 4 Technical specifications P 5 Options P 6 Not available here Accessories P 7 Not available here Cafitesse 700 Functions ...

Page 138: ...elivery button for hot water 8 stop button 9 swivelling cup carrier for positioning the espresso cups option 10 cup carrier version for pots 11 right dispenser door 12 mechanical lock Legend to Fig 1 front side of dispenser 1 housing cover hinged 2 LCD touch screen display 3 delivery button for beverages 4 beverage outlet spout left side centre right side 5 hot water outlet 6 drip tray with drip g...

Page 139: ...July 2004 5 5 Functions Fig 2 13 14 15 Legend to Fig 2 rear side of dispenser 13 water connection 14 mains cable connection 15 water connection for café cool option Cafitesse 700 Functions ...

Page 140: ...ace circuit board 13 LCD touch screen 14 RFID antenna 15 cooling units 16 cooling compartment 1 2 3 4 5 6 7 9 8 10 16 15 14 13 12 11 10 1 boiler 2 product outlet valves 3 hot water outlet valve 4 water distributor 5 power supply unit 6 switched mode power supply unit 7 circuit boards modules A B C D 8 mixing unit console incl mixing units Cafitesse 700 Functions ...

Page 141: ...5 7 Functions 5 2 Survey of kits KIT POT VERSION CUP VERSION THERMOS VERSION Cup carrier espresso cup X Drainage for the drip tray X X X Thermos flask X Dispenser feet X X Table fixing X X Cafitesse 700 Functions ...

Page 142: ...July 2004 5 8 Functions 5 3 General safety instructions ground connection safety circuit Cafitesse 700 Functions ...

Page 143: ...rotations using an Allen key wrench size 6 mm Calibration via software Hot water valve Close the hot water valve completely and then calibrate it Calibration via software see chapter 4 Programming Water temperature Adjustable via software see chapter 4 Programming A Water system A 1 Adjustments Cafitesse 700 Functions water system ...

Page 144: ...lement white 2 7 kW 7 heating element red 3 kW 8 screw cap incl seal 9 boiler housing inlet zone 10 cover inlet zone 11 boil over sensor 12 sensor block 13 inlet hose 14 inlet pipe 15 overflow pipe 16 boiler drain 17 boiler insulation cover 18 boiler insulation left side 19 boiler insulation right side 20 boiler tray 21 drain tube 22 inner elbow option 23 water distributor 17 12 10 19 5 6 18 21 20...

Page 145: ...ning out of the boiler DANGER The cable harnesses of the power circuit must only be replaced as a whole by a complete original spare part Never repair these cable harnesses e g heating circuit RISK OF FIRE DANGER In case of defects caused by heating system short circuits building fuse blown both the relays and the safety contactors mustalwaysbereplacedtogether DANGER When undoing any electrical co...

Page 146: ...m the boiler panel Fig 2 Take the boiler drain tube 5 out towards the front of the dispenser Fig 2 3 Place a sufficiently large container at least 15 litre capacity 4 gal underneath Fig 3 Remove the plug 6 on the drain tube and let the water flow into the container Fig 2 3 ATTENTION After draining the water care fully close the drain tube of the boiler and fasten it behind the drainage spout of th...

Page 147: ... the right dispenser door and remove the locking screw 1 Fig 1 Remove the left housing cover 2 and the left front panel 3 and then undo the cable harness for the delivery button Fig 1 Remove the hot water outlet hose 4 includ ing the hose holder 5 from the boiler panel Fig 1 Let the water run out of the boiler See chapter A 2 2 Remove the combined trough 6 and the water distributor panel 7 Fig 2 S...

Page 148: ... towards the front out of the housing and then place it on the boiler tray The reassembly is carried out in reverse order On reassembly Insert the boiler in the vertical position into the guide rails 10 Fig 4 Push the boiler into the housing until the stop is reached and then lower it Tilt the boiler towards the front until it rests on the boiler console Swivel the boiler back into the housing Fig...

Page 149: ...hot water area of the boiler Disconnect the dispenser from the power supply system and close the water tap Open the right dispenser door and remove the locking screw 1 Fig 1 Remove the left housing cover 2 and the left front panel 3 and then undo the cable harness for the delivery button Fig 1 Remove the hot water outlet hose 4 includ ing the hose holder from the boiler panel Fig 1 Let the water r...

Page 150: ...he cover 11 of the boiler insula tion Fig 4 Unscrew the boiler screw cap 12 including the seal Fig 4 If internal elbows are installed Pull the respective internal elbow 13 inside the boiler off the valve seal Fig 4 Remove the seal 14 Fig 4 The reassembly is carried out in reverse order On reassembly Insert the seal 14 into the boiler wall Fig 4 Push the valve 15 and the internal elbow 13 into the ...

Page 151: ...ncing any work in the hot water area of the boiler Disconnect the dispenser from the power supply system and close the water tap Open the right dispenser door and remove the locking screw 1 Fig 1 Remove the left housing cover 2 and the left front panel 3 and then undo the cable harness for the delivery button Fig 1 Remove the hot water outlet hose 4 includ ing the hose holder from the boiler panel...

Page 152: ... the seal Fig 4 Press the temperature sensor seal 12 from the inside out of the boiler Fig 4 The assembly is carried out in reverse order ATTENTION On assembly insert the seal in the boiler so that it closes off correctly with the boiler wall both internally and externally Push the temperature sensor far enough into the seal If internal elbows have been installed The temperature sensor is located ...

Page 153: ...boiler Disconnect the dispenser from the power supply system and close the water tap Open the right dispenser door and remove the locking screw 1 Fig 1 Remove the left housing cover 2 and the left front panel 3 and then undo the cable harness for the delivery button Fig 1 Remove the hot water outlet hose 4 includ ing the hose holder from the boiler panel Fig 1 Let the water run out of the boiler S...

Page 154: ...through the opening of the boiler Fig 4 The assembly is carried out in reverse order On assembling the heating elements the following information must be taken into account The three heating elements are color coded in three different colors and must be positioned in the boiler as shown in Fig 4 Compare chapter 2 Color coding white 2 0 kW 230 V blue 2 7 kW 230 V red 3 0 kW 230 V When inserting the...

Page 155: ...ower supply system and close the water tap Open the right dispenser door and remove the locking screw 1 Fig 1 Remove the left housing cover 2 and the left front panel 3 and then undo the cable harness for the delivery button Fig 1 Remove the hot water outlet hose 4 includ ing the hose holder from the boiler panel Fig 1 Let the water run out of the boiler See chapter A 2 2 Remove the combined troug...

Page 156: ...ld zone cover Fig 4 The assembly is carried out in reverse order On assembly it is important to make sure that the seal is placed onto the sensor block from below before both parts are inserted into the cold zone cover Fig 4 WARNING Make sure to install the correct boil over sensor for Cafitesse 700 dispensers which must not be confused with the one for Cafitesse 400 dispensers Observe the correct...

Page 157: ... inlet valve Unscrew the water connection hose and let the water run out into a provided container Undo the clamping lock 7 on the inlet valve 8 and remove the inlet valve sidewards out of the base stay Fig 3 Pull off the cable contacts on the inlet valve Fig 3 Remove the hose clip 9 from the inlet hose 10 and then pull off the inlet hose from the inlet valve Fig 3 Hold a cloth underneath as there...

Page 158: ...the panel Fig 4 Undo the clamping lock 13 of the inlet valve 14 pull the valve sideways and tilted through the opening of the base stay 15 Fig 5 Remove the cable connections and the water hoses on the inlet valve Hold a cloth or container underneath as water may be remaining in the water connection hose 16 and in the boiler inlet hose 17 Fig 5 The assembly is carried out in reverse order Fig 4 12 ...

Page 159: ...ecial water supply system of the boiler The inlet zone 1 is connected to the heating zone 2 merely at the bottom of the boiler This prevents any successive cold water from mixing with the hot water in the top part of the heating zone Mixing the cold and hot water would result in a cooling process and therefore in reduced peak output Fig 1 A 3 Functional descriptions A 3 1 Functions Fig 1 2 1 Funct...

Page 160: ...ip tray The opening to the overflow is covered with a rubber trap to prevent loss of steam Function Water inlet The water inlet is located on the top side of the container and is connected to the inlet valve by a hose connection The most important parts of the inlet valve are Fig 2 the diaphragm including cleaning wire 1 the tappet 2 the coil the valve housing 3 including sieve flow rate controlle...

Page 161: ...w downward from the top chamber As the pressure compensation hole is much smaller than the opening in the centre of the diaphragm the pressure cannot be compen sated any longer The pressure on the upper side of the dia phragm decreases compared to the mains pressure on the bottom side As a result the diaphragm moves upward and exposes the outlet spout Water then flows from the water pipeline throu...

Page 162: ...dynamic pressure drops below 0 8 bar a sufficient flow rate is no longer guaranteed In this case the water level in the boiler cannot be controlled particularly in case of long or frequent beverage delivery Consequences deviations in the dosing quantities possible blocking of delivery see Errors Filter sieve A removable filter sieve 1 in the valve inlet spout in front of the flow rate controller p...

Page 163: ... and activate the security circuit Fig 5 Function Water supply In the standard version the inlet valve is connected to the water mains This water supply system must be able to build up a dynamic pressure of at least 0 8 bar in case of the removal of 10 liters min limited by flow restrictor installed in the valve In case of too low dynamic pressure the boiler might not be refilled fast enough A ser...

Page 164: ...he sensor with the setpoint temperature desired boiler temperature which can be adjusted via the touch screen Factory setting 94 C 201 F The heating system is switched on whenever the actual temperature drops below the setpoint temperature by 0 3 C 33 F The heating system is switched off whenever the actual temperature exceeds the setpoint temperature Low temperature detection When the temperature...

Page 165: ...en dent on the sensor resistance is registered by the control system This signal is used for the ON OFF control of the relays The NTC properties can be used to check the boiler function e g by short circuiting both inputs of the sensor on the control system In this case the heating system is switched off Conversely the control system switches on the heating system whenever the plug con nector of t...

Page 166: ...ating elements Safety system see Fig 6 The heating system can be interrupted by 1 The relay The control system initiates an interruption of the heating system by the relay in those cases in which the heating system is to be switched off only temporarily 2 Interruption in the safety circuit This can be activated by the watchdog relay the boil over sensor dry running protection These elements are se...

Page 167: ...gh development of steam T 101 C 214 F 3 Interruption of the safety circuit in case of a control system malfunction In case of an error in the program se quence of the microprocessor the watch dog relay is opened automatically Software function Filling level electrode as dry running protec tion The heating system is switched off via the relay whenever the filling level electrode detects a water lev...

Page 168: ...circuit outlet valve Electric circuit inlet valve Fig 2 ON OFF User interface Outlet valve Module A Transistor Switched mode power supply unit 24 V ON OFF User interface Module A Transistor 24V Delivery button Inlet valve Level control unit Switched mode power supply unit Cafitesse 700 Functions water system ...

Page 169: ...circuit heating system ON OFF User interface Module A 24 V Level control unit Control heating relay Safety relay Temperature sensor boiler Safety circuit Boil over sensor Heating elements Switched mode power supply unit Cafitesse 700 Functions water system ...

Page 170: ...Tset 0 3 K Tset adjustable via programming Low temperature indication F Switching on temperature T 60 C 140 F Switching off temperature T Tset 4 K Switching off the heating system via relay T Tset Interrupting the safety circuit via watchdog T Tset 5 K relay Boil over sensor activation temperature T 75 C 167 F 5 K Pumps kit water tank 2 pcs in kit Voltage 12 V DC Output 12 l min Pressure 0 5 bar O...

Page 171: ...t released Overview of accessories for water system WHAT FOR REQUIRED Water stop valve For protection of the water supply system Blocks the supply line when more than a specific quantity of water adjustable from 5 to 30 liters 1 3 to 7 9 gal flows at once This valve however only protects against relatively big leaks A 7 Accessories Definition options accessories see chapter 1 1 3 Cafitesse 700 Fun...

Page 172: ...w connection Screw on the water stop valve by hand only A 7 1 Water stop valve The water stop valve prevents water loss and flooding whenever a defect in the dispenser or supply hose occurs In addi tion a back flow prevention is installed Technical data of the water stop valve Burst pressure 50 bar Maximum static pressure 10 bar Maximum controlled water flow quantity approx 50 l 13 2 gal setting 1...

Page 173: ...g below 3 Whenever a defect in the dispenser or water supply hose occurs the water stop valve interrupts in the water supply after the preset quantity of water e g setting 3 15 l 4 gal has flown through the water stop valve Putting the water stop valve back into service again following a defect Close the water tap Eliminate the defect in the dispenser or water supply hose Unscrew the water stop va...

Page 174: ...July 2004 5A 32 Functions water system Cafitesse 700 Functions water system ...

Page 175: ...July 2004 5B 1 Functions Brewing System B Brewing system Not applicable Cafitesse 700 Functions Brewing system ...

Page 176: ...July 2004 5B 2 Functions Brewing System Cafitesse 700 Functions Brewing system ...

Page 177: ...C 1 Adjustments WHAT HOW Mixer time Adjustment via software Mixer delay Adjustment via software Test dosing of beverage or concentrate Adjustment via software Pause Adjustment via software Ratio Adjustment via software Cafitesse 700 Functions Dosing system ...

Page 178: ... 5 trough lid 6 auto diaphragm 7 impeller 8 mounting ring 9 shaft seal 10 motor seal 11 support ring 12 motor bracket 13 mixing unit motor 14 switchover lever 15 sensor board 16 switchover motor 17 motor console 18 B2 coil incl housing and seal 19 water distributor 20 sealing key 14 15 16 Fig 1 1 20 2 6 10 12 13 5 8 17 4 18 19 7 9 11 3 Cafitesse 700 Functions Dosing system ...

Page 179: ...nt 5 90 upward until the leaf spring latches into place on the left side Fig 1 Remove the screws 6 on the bottom cooling compartment panel 7 and take off the bottom cooling compartment panel Fig 1 Pull off the cable harness 8 of the con cerned B2 coil on the plug connector strip Fig 2 Undo the four fastening screws 9 of the concerned coil B2 coil and then take the complete coil housing and the sea...

Page 180: ...tructions must be observed Spray the new auto diaphragm with Biolub special lubricant Insert the new auto diaphragm from above into the groove of the combined trough and then push it in as far as possible so that the lips of the auto diaphragm stick out at the bottom Insert the lever wire from below into the auto diaphragm carefully while holding it against the lever wire from above at the same ti...

Page 181: ...it Fig 2 Pull the mixing unit motor seal 6 including the shaft seal 7 and support ring 8 off the motor axle Fig 3 Remove two screws 9 and take out the mixing motor with the centrifugal disc Fig 3 The reassembly procedure is carried out in the reverse order of steps On assembly note the following Fasten the mixing unit motor 10 to the mixing unit support 3 with two screws 9 Fig 3 Insert the support...

Page 182: ... the respective lever motor from the sensor board Fig 1 2 Undo the 2 screws 3 and remove the motor 4 including the switchover lever 5 towards the rear Fig 2 ATTENTION The switchover lever must point up or down in a vertical position Pull the switchover lever 5 off the axle Fig 3 Undo the 2 screws 6 and then remove the motor 4 from the switchover board Fig 3 On reassembly note the following The swi...

Page 183: ...ntre right 2 empty detector left centre right 3 dosing coil left centre right 4 water distributor 5 trough cover Fig 1 6 combined trough 7 mixer left centre right optional 8 product switch left right 9 beverage outlet spout left centre right 10 floater 1 1 1 2 3 2 3 2 3 4 5 6 7 7 7 8 8 9 9 9 10 Cafitesse 700 Functions Dosing system ...

Page 184: ...osing pump reaches into the dosing coil Fig 2 The dosing coil and the dosing pump constitute a system that is clocked from the control system modules B and C on the basis of electric current For each pulse on the dosing coil the dosing pump provides the following quantities coffee 0 105 cc milk 0 09 cc cocoa containing beverage 0 09 cc concentrate volume as follows The tappet which consists of the...

Page 185: ... dispenser equipment and is then delivered via the centre outlet spout The water valve opens prior to the start of the concentrate dosing operation The water valve closes following termination of the coffee concentrate dosing operation The duration of the opening and closing of the water valve depends on the position of the product pack in the cooling compartment and on the selected beverage If an...

Page 186: ...r delay can be adjusted via the LCD display with touch input See chapter 4 For cocoa containing beverages and iced choco a fixed time for the mixer delay has been specified by the software The mixer time can be adjusted via the touch screen When delivering larger beverage volumes the mixing unit motor 2 remains switched on for the preset or defined time The dosing rate however is adapted so that t...

Page 187: ...ion to check if the combined trough is in correct position In principle an initialization cycle is run each time dispenser is switched on If the auto diaphragm does not reach position within the required time e g due to soil ing the following functional sequence is interrupted and an error message is indi cated in the LCD display See error codes Sequence following activation of the motor for the a...

Page 188: ... concentrate coil is selected by the micro processor via two transistors and switched off again at a coil current of 5 2 A The electric current is measured by measuring the voltage on a measuring resistor Regular functioning has a standard pulse duration of 6 7 msec If the pulse duration is not between 6 5 and 6 9 msec the error message B2 error is then indicated The micro processor switches off t...

Page 189: ...ixing unit motor is limited by a resistor The software moni toring function is carried out via a measur ing resistor In case of excessive current the mixing unit motor is switched off Con sequently the error messages 61 62 or 63 appear in the LCD display C 4 2 Electric circuit mixing unit motor Fig 1 User Interface on off Modul A C 24V 24V Power supply Ausgabetaster M Mixermotor Module B C Switche...

Page 190: ...r auto diaphragm Voltage 18 V DC Impeller Material POM Motor seal Material silicon Shaft seal Material PTFE Auto diaphragm Material silicon Combined trough incl cover Material ULTEM Delivery spout Material PP Moplen Water connection distributor Material ABS PC silicon PBT These parts can be cleaned in a dishwasher Cafitesse 700 Functions Dosing system ...

Page 191: ... with cocoa containing beverages café cool iced espresso iced cappuccino Programming via the LCD touch screen see chapter 4 Output modes portioned continuous Programming via the LCD touch screen Counters counter values Programming via the LCD touch screen Buttons button assignment Programming via the LCD touch screen Cup carrier version for pots height adjustable version for espresso accessory not...

Page 192: ...nd close the water tap Push the button disassembly tool 1 on the side next to the button cap 2 Fig 1 Press the tool slightly sideways and then pull out the button cap Remove the button cap toward the front side Insert new button cap Fig 2 xxxxxxxxx xxxxxxx xxxxxx xxxxxxxxxx Fig 1 2 1 xxxxxxxxx xxxxxxx xxxxxx xxxxxxxxxx Fig 2 Cafitesse 700 Functions product delivery ...

Page 193: ... Remove the cup carrier rod 4 Fig 2 Swing the product outlet cover 8 down ward Fig 3 Remove three screws 6 on the splash panel 7 Fig 3 Press the splash panel upward and then remove it toward the front side at the bottom Remove the screws and washers on the rear side of the splash panel and then remove the cup carrier support The assembly procedure is carried out in the reverse order of steps 4 Fig...

Page 194: ...ght for pots 23 cm 9 0 in Version for large pots and or thermos flasks delivery height for large pots 34 cm 13 4 in 1 LCD touch screen display 2 Delivery button for beverages 3 Beverage outlet spout left centre right 4 Hot water outlet 5 Drip tray including drip grid 6 Delivery button for hot water 7 Stop button 8 Swivelling cup carrier for positioning the espresso cups option 9 Cup carrier versio...

Page 195: ...ages are hot Handsandotherpartsofthebody must be kept away from the de livery zone during the beverage delivery operation Whenever the stop button 1 is pressed the beverage delivery and the hot water delivery operations are immediately interrupted Fig 2 Delivery options Depending on the adjustment of the dis penser during the setting up procedure the beverage and hot water delivery can be carried ...

Page 196: ...ial stainless steel Button caps Material stainless steel Buttons Material polymer of acrylonitrile butadiene styrene Cup carrier rod Material pocan PTB Height adjustment of Material polymer of acrylonitrile butadiene cup carrier pot version styrene Cup carrier Material PC Cup carrier espresso accessory Material ABS stainless steel Cup carrier rod espresso accessory Material aluminium D 5 Technical...

Page 197: ...rier espresso cup cups only for the cup version of the dispenser Drainage Draining of liquid water from Kit drainage foot for the drip tray for the drip tray the drip tray Thermos flask Product delivery in especially Kit foot for thermos flask high thermos flasks D 7 Accessories Definition of options accessories see chapter 1 1 3 Cafitesse 700 Functions product delivery ...

Page 198: ...spenser from the power supply system and close the water tap Open the right dispenser door 2 Fig 2 Use 4 screws to fasten the pre assembled cup carrier 3 to the mounting devices 5 provided for this purpose Fig 2 Push the drip grid 6 into the cup carrier Fig 3 Close the dispenser door swivel the cup carrier underneath the respective beverage outlet spout and then connect the dispenser again to the ...

Page 199: ... pot stop Insert the cup stop 1 into the oval re cesses of the cup carrier Fig 1 Adjust the cup stop 1 according to the cup size so that the cup is then placed in centered position underneath the outlet spout Fig 1 Fig 1 1 D 7 2 Assembly of the cup stop pot stop Cafitesse 700 Functions product delivery ...

Page 200: ... boiler See chapter A 2 WARNING The water running out of the boiler is hot There is a risk of being scalded Keep your hands and other parts of your body away from hot water Place down the dispenser on its rear side DANGER Make sure that the mains cable is not damaged during this procedure If necessary disassemble the mains cable beforehand See chapter 5K ATTENTION The dispenser weighs approx 71 kg...

Page 201: ...snap into place and then fasten with 5 screws 10 Fig 4 Lead the overflow extension 12 from below past the flat spring and into the provided open ing Fig 5 Turn the overflow extension 12 fig 6 by 90 until it snaps into place above the flat spring 13 fig 7 Set up the dispenser in upright position Fig 4 9 10 Fig 5 Fig 6 Fig 7 12 12 13 13 Cafitesse 700 Functions product delivery ...

Page 202: ...xxx xxxxxx xxxxxxxxxx Fig 8 Fig 8 4 3 14 Install the extension for the overflow on the power supply unit Install the splash panel 4 and the cup carriers 3 Fig 8 Install the extension for the splash panel 14 from the kit Fig 8 Complete the dispenser Fig 9 Cafitesse 700 Functions product delivery ...

Page 203: ...July 2004 5F 1 Functions cooling system F 1 Adjustments Not available here F Cooling system Cafitesse 700 Functions cooling system ...

Page 204: ...July 2004 5F 2 Functions cooling system Cafitesse 700 Functions cooling system ...

Page 205: ... 2 1 Overview of components Total overview cooling unit Legend 1 cooling compartment 2 temperature sensor 3 aluminium plate 4 Peltier 5 foam seal 1 6 foam seal 2 7 heat sink 8 Overheating protection 9 fan 1 3 4 5 7 9 8 2 6 Cafitesse 700 Functions cooling system ...

Page 206: ...nt Then lift the water distributor out of the dispenser Fig 1 Fig 1 Disconnect the dispenser from the power supply system and close the water tap Open the right dispenser door and remove the locking screw Remove the left housing cover 1 and the left front panel 2 and then undo the cable harness for the delivery button Fig 1 3 4 6 5 F 2 2 Replacement of complete cooling units 1 2 Cafitesse 700 Func...

Page 207: ...he respective 4 pin plug 10 for the cooling unit on the console 11 Fig 3 Remove the exhaust air plate 12 from the respective cooling unit Fig 4 Undo the two screws 13 in the centre of the heat sink above and below the fan and then remove the cooling unit 14 Hold the screws during this procedure Fig 4 The assembly of the new cooling unit is carried out in reverse order To swivel the cooling compart...

Page 208: ...artment 6 upwards 90 until the leaf spring on the left latches into place Fig 1 Before commencing any disassembly of the two fans make sure to carry out the following instructions on both fans Undo the adapter plug of the cable harness on the fan Undo the four screws 8 and remove the adapter 9 on the fan and the fan 10 Fig 3 The assembly of the fans is carried out in reverse order ATTENTION When i...

Page 209: ...ove the product packs from the cooling compartment and close the door of the cooling compartment Press the jack latch downward and then swivel the cooling compartment 6 90 upward until the leaf spring latches into place on the left side Fig 1 Undo the respective 4 pin plug 7 for the cooling unit on the console 8 Fig 2 Remove the exhaust air plate 9 from the heat sink Fig 3 Undo the two screws 10 i...

Page 210: ...d However if the surface was damaged polish the surface slightly Use the special tool 18 to apply a thin coat of thermal compound evenly to that side of the Peltier element 19 that rests on the heat sink Fig 5a 5b ATTENTION Apply only a thin coat of thermal compoundbyspreadingitevenly rolling in various directions The imprint on the Peltier element must still be visible Place the Peltier element 1...

Page 211: ... screws Torque 200 Ncm ATTENTION This torque value must be complied with Use the torque wrench and insert B 0398 and B 0399 for this work Pull a heat shrinkable sleeve 26 over the connection cables of the peltier elements Solder the cables of the overheating protec tion A and the cable harness B and then insulate the soldering joints by heating up the heat shrinkable sleeves Fig 8 Use 2 screws to ...

Page 212: ...he left side Fig 1 Undo the respective 2 pin plug 7 for the temperature sensor on the console 8 Fig 2 Dismount the old temperature sensor When mounting the new temperature sensor Apply a layer of 0 4 mm heat conductive paste to the entire metal sleeve of the temperature sensor Insert the temperature sensor into the cooling compartment as far as possible up to the black mark of the cable and fix th...

Page 213: ...o the cable harness for the delivery button Fig 1 Remove the combined trough 3 and the water distributor panel 4 Fig 1 Take out the water distributor 5 Fig 1 Open the cooling compartment and remove the product packs from the cooling compart ment Close the cooling compartment door Fig 2 Press the jack latch 6 downward and then swivel the cooling compartment 7 up 90 until the leaf spring on the left...

Page 214: ...rtment is heavy and no longer supported by the gas spring Therefore do not rest the cooling com partment on the leaf spring Undo the leaf spring and swivel the cooling compartment downwards again and rest it on the console Remove the locking rings 10 on the left and right hinge bolts Fig 5 Pull the right and left hinge bolts inwards out of the support ATTENTION The cooling compartment is heavy and...

Page 215: ... cooling compartment and remove the product packs from the cooling compart ment Disassemble the cooling compartment 6 Fig 1 See chapter F 2 6 ATTENTION The cooling compartment is heavy and must be held firmly Open the top lid 9 and pull it out of its latches 10 on the right and left hand side Fig 2 Place the cooling compartment down on its left side and then open the door of the cooling compartmen...

Page 216: ...cooling compartment is heavy and must be held firmly Put the cooling compartment down in an upright position or lay it down on its right side Use a pair of pliers to pull the spring 8 out of the support Fig 3 Pull out either the bottom pin 9 or the top pin on the hinge rod 10 Fig 4 Undo the retaining clamps of the hinge segment 11 from inside and then pull out the segment toward the bottom Fig 4 T...

Page 217: ...l overview cooling system Basic illustration Fig 1 Legend to Fig 1 1 cooling compartment 2 temperature sensor 3 aluminium plate 4 Peltier 5 foam seal 1 6 foam seal 2 7 heat sink 8 Overheating protection self resetting 9 fan 1 3 4 5 7 9 8 2 6 Cafitesse 700 Functions cooling system ...

Page 218: ...ected and conducted to the cooling modules Fig 1 Aluminium plate 3 The aluminium plate 3 is installed on the heat sink and covers the Peltier elements Fig 1 This provides a self contained cooling module that is easily replaced in case of repair F 3 2 Function cooling system Peltier element 4 The structure of the Peltier element in cludes two small ceramic plates The actual cooling elements are loc...

Page 219: ...prox 1 0 Area within Stand by specification Area within ON specification Code 33 34 Stand by mode Peltier current too low Code 35 36 Stand by mode Peltier current too high Code 33 34 ON mode Peltier current too low Code 35 36 ON mode Peltier current too high Stand by 9W ON 75W OFF Standard operational area 1 C 2 C 2 5 C 2 3 C 3 C Temperature in cooling box Via a temperature sensor 2 the electronic...

Page 220: ...ging the mains plug out and back in Permissible maximum ambient temperature The cooling system is designed for an ambient temperature of up to 32 C 90 F For proper assessment of service use the average ambient temperature over a period of e g 24 hours is an important factor Error messages cooling compartment temperature At cooling compartment temperatures beyond the permissible range the control s...

Page 221: ...sely when the plug in connection of the sensor is pulled off the control system must switch off the cooling system Checking the sensor resistance One of the two following methods can be applied on an optional basis a comparative old new measurement at identical temperature b resistance measurement and comparison with the value from the chart Due to intrinsic heating the measuring current is not al...

Page 222: ... more than approx 1 sec message error 35 36 or if the current flows constantly below approx 1 7 A for more than 1 sec message error 33 34 The cause of this error can lay with the missing heat dissipation by the heat sink the heat sink is completely soiled or the fan is standing still With an increasing heat sink tempera ture the current through the Peltier element decreases Normally i e in a stabl...

Page 223: ...rcuit diagrams F 4 1 Electric circuit cooling system Switched mode power supply unit Temperature sensor Module B C Activation Peltier element 24V 5 Operating voltage 25 5 V 5 Standby 9 V 10 Cool device Overheat ing protection Cafitesse 700 Functions cooling system ...

Page 224: ...Excess temperature 30 cooling box temperature is too high T 7 C 45 F Low temperature 31 cooling box temperature is too high T 1 C 34 F Fan Voltage 2 x 24 V DC Power 2 x 0 5 A DC Overheat protection Peltier element Auto reset protection On 50 C Off 75 C 5 C F 7 Accessories Not available here F 6 Options Not available here Definition options accessories see chapter 1 1 3 F 5 Technical specifications...

Page 225: ...July 2004 5G 1 Functions housing G Housing G 1 Adjustments Not available here Cafitesse 700 Functions housing ...

Page 226: ...xx xxxxxxxxxx G 2 1 Overview Fig 1 G 2 Disassemblies 1 2 3 Legend to Fig 1 1 housing cover right 2 dispenser door 3 panel product outlet 4 panel hot water outlet Fig 2 5 housing covering left 6 housing cover left 6 5 Fig 2 4 Cafitesse 700 Functions housing ...

Page 227: ... board of the hot water button and remove the front panel Fig 1 Remove the left dispenser cover 3 in upward direction Fig 1 ATTENTION Risk of being scalded by hot water exists Make sure that there is no water remaining in the dispenser and that the dispenser has been discon nected from the power supply system so that no hot water delivery button can be oper ated Pull the outlet hose 5 for hot wate...

Page 228: ...n the right dispenser door 1 and swing the housing cover 2 all the way upward Fig 1 Press the hinges 3 of the housing cover slightly inward if necessary undo the fastening screws 4 on one side of the hinges Fig 2 Unhinge and remove the housing cover The assembly procedure is carried out in the reverse order of steps Fig 1 2 1 4 3 Cafitesse 700 Functions housing ...

Page 229: ...on the dispenser door Fig 1 Remove the screws 3 of the door hinges on the right hand side wall of the housing Fig 1 The assembly procedure is carried out in the reverse order of steps For dispensers before machine number 060402254900 The upper hinge can be replaced by a reinforced one which is available via the kit door hinge conversion Install the kit as shown in fig 2 Fig 1 1 2 3 Fig 2 Cafitesse...

Page 230: ...nels Coating RAL 3002 silver K92077 Sikkens Autobase Side walls Material stainless steel streak polished Paint K92077 Sikkens Autobase Operating device Material stainless steel G 5 Technical specifications G 4 Electric circuit diagrams Not available here G 3 Functional descriptions Not available here Cafitesse 700 Functions housing ...

Page 231: ...le fixing Door hinge conversion WHAT FOR Branding if appropriate cus tomer specific Cleaning the footprint of the dispenser is possible Fixing the dispenser to table plates thickness max 70 mm Replacing the standard hinge by a reinforced hinge WHAT IS REQUIRED Corresponding advertising picture illuminated or unenlightened Kit dispenser feet Kit table fixing Kit door hinge conversion Cafitesse 700 ...

Page 232: ...July 2004 5G 8 Functions housing Cafitesse 700 Functions housing ...

Page 233: ...control system K 1 Adjustments WHAT HOW Heating capacity Heating capacity change over switch on the power supply console Values see chapter 2 Installation K Power supply unit and control system Cafitesse 700 Functions power supply and control system ...

Page 234: ... 1 heating switchover system including cover 2 switched mode power supply unit 3 module boards A B C 4 processor board 5 user interface board 6 LCD display with touch screen 7 RFID antenna 8 PC connection 9 main switch 10 button hot water circuit board 2 Fig 1 1 2 3 Fig 2 7 6 4 9 8 5 Fig 3 10 Cafitesse 700 Functions power supply and control system ...

Page 235: ... circuit boards always work with ESD protection e g use an ESD wristband in order to prevent damage to the PC boards and their components due to electric charge Use the grip to pull the module board 7 out of the mounting rail 8 Fig 3 The assembly is carried out in reverse order On assembly make sure that the circuit board is inserted correctly in the mounting rail and that it is then pressed firml...

Page 236: ...ght door Undo all electrical connections 1 on the door Fig 1 ATTENTION During the replacement of the circuit boards always work with ESD protection e g use an ESD wristband in order to prevent damage to the PC boards and their components due to electric charge Remove the screws 2 of the circuit board cover 3 and then take off the board cover Fig 1 Pull off the connection cable harness for the touc...

Page 237: ...ve the cup carrier 4 Fig 1 See chapter D 2 2 Remove the splash panel 5 Fig 1 Undo all cable connections 6 on the switched mode power supply unit Fig 2 Slightly loosen the two screws 7 and then take out the switched mode power supply unit 8 including the support 9 Fig 2 The assembly is carried out in reverse order K 2 4 Disassembly of the switched mode power supply unit Fig 2 xxxxxxxxx xxxxxxx xxxx...

Page 238: ...emove the cup carrier 4 Fig 1 See chapter D 2 2 Remove the splash panel 5 Fig 1 See chapter D 2 2 Pull off the following cable harnesses from the power supply unit Fig 2 4 and 5 3 pin to the switched mode power supply unit 6 9 pin to the boiler 7 8 pin to the module A board 8 Pull out the power supply unit 9 towards the front and then turn it upside down Fig 2 K 2 5 Disassembly of the power supply...

Page 239: ...ndo the cable ends 14 on the plug in screw terminal connector strip 10 Fig 3 Undo the screws 11 on the tension relief device 12 and then open the tension relief device Fig 3 Pull out the mains cable 13 toward the rear side Fig 3 The assembly procedure is carried out in the reverse order of steps ATTENTION When installing the mains cable make sure to connect the cables as shown in Fig 4 and 5 Cafit...

Page 240: ... motor console 9 cable harness B2 coil left hand 10 cable harness B2 coil centre 11 cable harness B2 coil right hand 12 cable harness cooling unit left hand 13 cable harness cooling unit right hand 14 cable harness temperature sensor option cold water Side modul left hand Side modul right hand P14 P09 P13 P12 Power Pack Connector Plate P10 Switching mode power pack P20 P21 P26 P29 P27 P28 P02 left...

Page 241: ... the entire electronics system with 24 V of stabilized direct voltage The fuses Fig 1 protect the 24 V voltage supply for the various modules 2 A module User interface P module 3 B module C module 4 C module The green LEDs 5 indicate whether the respective 24 V circuit is being supplied with power Fig 1 The power supply is equipped with a cooling fan which is switched on automati cally when the te...

Page 242: ...penser operation If settings i e beverage recipes are modified in the programming mode during operation of the dispenser this is done initially in the RAM file When leaving the programming mode and during a longer time of programming the modi fied data and settings are reloaded from the RAM file into the flash file system When switching off the dispenser or in case of a power failure the remaining...

Page 243: ...D Radio Frequency Identification Device 8 connection touch sensitive foils over the LCD display 9 connection for LED background lighting system LCD module 10 6 pads as programming connection for USER INTERFACE board K 3 4 Function USER INTERFACE board 11 stop button 12 processor USER INTERFACE board This processor is used to interrogate the delivery buttons and to activate the LCD display with tou...

Page 244: ...erface board In addition the backup memory is provided on the User Interface board which is however directly controlled by the MCM Backup file on the User Interface board In the programming mode a backup of the current configuration including counters of the MCM can be carried out on the User Interface board which we recommend after substantial modifications of the configuration As the dispenser s...

Page 245: ...e beverage delivery payment system and regarding the dispenser status readiness for opera tion error messages and their elimination cleaning and all kinds of indications Fig 1 The dispenser is also programmed by using the LCD display with touch screen The LCD display is connected to the con nection 2 on the USER INTERFACE board and is supplied with 24 V of direct voltage from this connection Fig 2...

Page 246: ...e range of the RFID antenna the access operation to the respective programming mode operator mode service mode is initiated The antenna function can be tested via the test programs in the service mode If it is not possible to enter the service mode via the RFID antenna e g because the RFID antenna is out of function or a related service tag is not available proceed as follows Open the right hand d...

Page 247: ...ircuit board is equipped with its own processor 2 including rewritable memory Software updates can be carried out by using a special programming adapter when connecting a notebook or by replacing the circuit board Fig 1 The module A controls the basic boiler functions like for instance heating temperature control filling level control and output of hot or cold water for beverages The detailed para...

Page 248: ...ment In addition voltage is supplied and data exchanged Fig 1 The circuit board is equipped with its own processor including rewritable memory Software updates can be carried out by using a special programming adapter when connecting a notebook or by replacing the circuit board Voltage conditioning for voltage supply of the B2 coil 19 75 V Peltier and Peltier standby is carried out in the top sect...

Page 249: ...ection system cooling compartment door open sensor cooling compartment In addition voltage is supplied and data exchanged Fig 1 This circuit board is equipped with its own processor including a rewritable memory Software updates can be carried out by using a special programming adapter when connecting a notebook or by replacing the circuit board Voltage conditioning for power supply of the B2 coil...

Page 250: ...t systems or within the dispenser by inserting the circuit board in the appropriate slot on the IO modules rack for the waiter interface and café cool When placing the circuit board within the rack in order to operate the internal func tions connector 1 is used to activate and regulate the voltage supply data exchange and optional components such as cold water valves and waiter interface When empl...

Page 251: ...July 2004 5K 20 Functions Power supply unit and control system K 4 Electric circuit diagrams K 4 1 Block diagrams Cafitesse 700 Functions power supply and control system ...

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Page 256: ...tem operating device Operating voltage 24 V Peltier circuit Operating voltage 24 V Fuse power supply units Control system 3 x 3 15 AT K 5 Technical specifications K 6 Options Not available here Definition of options see page 1 4 Cafitesse 700 Functions power supply and control system ...

Page 257: ...July 2004 5K 30 Functions Power supply unit and control system Cafitesse 700 Functions power supply and control system ...

Page 258: ...July 2004 5L 1 Functions external options L External options Country specific to be supplemented by the OPCOs and distributors Cafitesse 700 Functions external options ...

Page 259: ...July 2004 5L 2 Functions external options Cafitesse 700 Functions external options ...

Page 260: ...via Programming Service Interface PAYMENT OPTIONS Adjustment via Programming Service Interface PAYMENT OPTIONS Adjustment via Programming Service Interface PAYMENT OPTIONS Adjustment via Programming for each delivery button Service Interface DRINK PRICES Adjustment of 1 3 happy hour periods via programming Operator Interface HAPPY HOUR DRINK PRICES Cafitesse 700 Functions payment systems ...

Page 261: ...onnected Remove the stainless steel panel 8 of the corresponding side wall of the dispenser and whenever necessary remove the decorative covers 9 first Fig 1 Whenever necessary for the installation of the payment system remove the corre sponding cooling compartment on the right hand side or the boiler on the left hand side Install the housing of the payment system on the corresponding side wall of...

Page 262: ...and HAPPY HOUR items of the Main Service Menu fig 4 or the Main Operator Menu Fig 4 MAIN SERVICE MENU select sub menu ERROR LOG TEST GEN SETTNGS CONFIGURE CALIBRATE DRINK SETTN CLEANING DRINK CNTRS RTD COUNTRS CONC CNTRS DRNK PRICES BLOCK KEYS DATE TIME HAPPY HOUR ENERGY SVNG CLEAN MMNTS TEMPERATURS MESSAGES WATER FILTR AUDIT DATA PAYMENT VERSIONS EXIT Programming PAYMENT OPTIONS Item Normal opera...

Page 263: ...July 2004 5P 4 Functions payment systems Cafitesse 700 Functions payment systems ...

Page 264: ...e maintenance Table of contents Preventive maintenance 6 Preventive maintenance time schedule 6 1 Additional preventive maintenance instructions of the OPCOs and distributors 6 2 Cafitesse 700 Functions preventive maintenance ...

Page 265: ...x Depending on the installation loca tion 5 PTFE shaft seal Replace Depending on the number of dos ing operations 6 Product valves Decalcify Depending on the local water hardness 7 Auto diaphragm Replace x Component Action Interval months Interval other 1 3 6 12 24 6 Preventive maintenance 6 1 Preventive maintenance time schedule for the service work procedure Cafitesse 700 Functions preventive ma...

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