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Douglas Legacy LG1 Owner'S Manual Download Page 1

 

 

 

 

I.B. 1592 

REV:  A  

To be automatically connected to your closest Service Center, call us toll-free at: 

1-800-DOUGLAS (1-800-368-4527) 

Or, visit us at: 

http://www.douglasbattery.com/

Models: LG1 & LG3

 

 
 
 

 

 
 
 

Legacy

®

 Gold

 

Series Battery Charger 

Owner’s Manual

 

 

Model: 

S/N: 

AC Input Voltage: 

Installed by: 

Date: 

 

IMPORTANT 

Read and understand your user's manual before installing, operating, or 
servicing this product.  DO NOT DESTROY THIS BOOK 

 

Summary of Contents for Legacy LG1

Page 1: ... DOUGLAS 1 800 368 4527 Or visit us at http www douglasbattery com Models LG1 LG3 Legacy Gold Series Battery Charger Owner s Manual Model S N AC Input Voltage Installed by Date IMPORTANT Read and understand your user s manual before installing operating or servicing this product DO NOT DESTROY THIS BOOK ...

Page 2: ... 3ph X225 77 2 1ph X225 77 4 C8 8 of 10AWG AC Cord with 30 AMP Plug N A C10 10 of 10AWG AC Cord with 30 AMP Plug N A C12 12 of 10AWG AC Cord with 30 AMP Plug N A CF 10 of 8AWG AC Cord with 50 AMP Plug N A CF12 12 of 8AWG AC Cord with 50 AMP Plug N A CR 6 of 10AWG AC Cord with 30 AMP Plug and 30AMP receptacle 3ph X225 77 1 1ph X225 77 3 D Charger with AC Disconnect Switch HD3 6 of 10AWG AC Cord wit...

Page 3: ...Refresh Cycle 8 Cool Down 8 USER PARAMETER CONFIGURATION 9 Adjusting Parameter Settings 9 DEFAULT SETTINGS 9 CHARGER FAULTS 10 VOLTAGE CONVERSION 10 AC INPUT CHANGE STANDARD 10 3PH Wiring Conn Chart 11 1PH Wiring Conn Chart 11 AC INPUT CHANGE WITH QUICK TAP TM 12 1PH 3PH Wiring Conn Illustration 12 MAINTENANCE SERVICE 12 COMMON REPLACEMENT PARTS 13 SHUNT DC FUSES 16 Shunt 1PH 3PH 16 DC Fuse 1PH 3P...

Page 4: ... et l utilisation du chargeur de batteries industrielles Avant tout emploi il est fortement conseillé de lire l ensemble des instructions recommandations et avertissements concernant le chargeur et la batterie 2 Ce chargeur a été conçu pour la charge des batteries industrielles de type plomb acide dites ouverte il ne peut pas être adapté pour les batteries étanches 3 Lisez toutes les consignes d i...

Page 5: ...meplate gives the number of cells this unit will charge This number must match exactly with any battery connected to the charger output Input AC Volts The nameplate shows the input voltage s accommodated by this charger IMPORTANT The charger will operate only on nominal line voltages stamped on the nameplate Failure to select the correct voltage will result in damage to the charger and or the batt...

Page 6: ...and any other equipment 2 Place the second charger on top of the first Align the bolt holes on each charger 3 Fasten both charger cabinets together securely using 3 8 bolts and nuts NOTE the two bolts toward the back of the charger may be omitted if an after market metal strap about 8 inches is used to secure both chargers Remove existing 1 4 screws of the chargers sides and attach strap with scre...

Page 7: ...HARGER COULD LEAD TO FATAL ELECTRIC SHOCK Follow local codes or National Electric Code for ground wire sizing Connect a grounding conductor to the lug provided on the horizontal support panel This lug is marked as shown DESCRIPTION OF OPERATION General This battery charger is designed to charge flooded lead acid storage batteries only of the cell and ampere hour rating as marked on the nameplate B...

Page 8: ...e sure that the battery is properly matched for the particular charger For charger characteristics refer to the nameplate label located on the front panel of the charger Failure to properly match charger and battery can result in damage to both 2 Idle Mode When AC input voltage is applied to the charger and no battery is connected the POWER LED will be lit This message will display in rotation on ...

Page 9: ... equalize button can be pressed at any time during the normal charge cycle to stop the pending equalize cycle Once the battery has completed a successful charge cycle the Charge Complete LED will light and the charger will immediately go into the equalize charge cycle The EQUALIZE LED will then light steadily Pressing the EQUALIZE button during the equalize charge cycle will have no effect on the ...

Page 10: ...rameters press the START STOP pushbutton to exit the user parameter configuration mode and save the parameter settings The display will now read CONN BATT Parameter Description Range Default diSP Display mode 3 displays current ampere hours returned charge time and battery voltage 2 displays current and voltage only 1 displays current only 0 displays voltage only 0 3 3 d S t Delayed start Amount o...

Page 11: ...between 1 8 and 2 4 Volts cell Hi batt Occurs when the battery is first connected and the voltage is above 2 4 Volts cell Call Service NO Bar Graph Steady On Can be reset if battery voltage is between 1 8 and 2 4 Volts cell Hot batt Occurs when there is negative change in battery voltage Call Service NO Bar Graph Steady On Can be reset by disconnecting the battery from the charger If battery volta...

Page 12: ... primary tap location as shown on the decal inside the door of the charger or on the following charts Jumpers not being used are stored in the manual s envelope inside the charger 4 Indicate the line voltage change on the decal inside the charger 1PH Wiring Conn Chart 3PH Wiring Conn Chart 11 ...

Page 13: ...Number B X1106 99 F1B X1106 99 F3B D X1106 99 F1D X1106 99 F3D J X1106 99 F1J X1106 99 F3J A X1106 99 F1A N A MAINTENANCE SERVICE The charger requires a minimum of maintenance Connections and terminals should be kept clean and tight The unit should be periodically cleaned with an air hose to prevent any excessive dirt build up on components Care should be taken not to bump or move any adjustments ...

Page 14: ...56 99 4 TERMINAL BOARD C CAPACITOR 256 99 6 TERMINAL BOARD D CAPACITOR 256 99 7 TERMINAL BOARD QT A 256 99 9 DC CABLE CLAMP 4 0 356 5 16 TERMINAL BOARD QT B 256 99 10 PARTS COMMON TO SINGLE AND THREE PHASE DESCRIPTION PART NUMBER DESCRIPTION PART NUMBER LEFT SIDE X057 99 0 7B RIGHT SIDE X057 99 0 6B UPRIGHT X052 99 0 6 DOOR LATCH X044 1 32 LATCH RIVETS 164 8 6 DC CABLE CLAMP 2 1 0 2 0 3 0 356 5 15...

Page 15: ...minal Board Primary Main Transformer 8 Capacitor 9 Terminal Board Secondary Main Trans 10 Terminal Board Secondary Main Trans 11 Capacitor 12 Heat Sink Rectifier Assembly 13 Shunt 14 DC Fuse 15 DC Output Cables DC Cable Clamp 16 Panel Sub assembly 17 Panel Capacitor 18 Cross Member Heat Sink 19 Cabinet Base 20 Cabinet Right side 21 Cabinet Top Back 22 Door 23 Cabinet Left side 24 Main Transformer ...

Page 16: ...Legacy Gold Series Owner s Manual I B 1592 15 ...

Page 17: ...014 99 60 14 5 30 X014 99 30 24 960 37 2 70 X014 99 70 32 2 60 X014 99 60 16 1 35 X014 99 35 24 1050 40 7 80 X014 99 80 35 2 70 X014 99 70 17 6 35 X014 99 35 36 380 22 1 40 X014 99 40 19 1 35 X014 99 35 9 6 20 X014 99 20 36 450 26 1 50 X014 99 50 22 7 40 X014 99 40 11 3 20 X014 99 20 36 550 31 9 60 X014 99 60 27 7 50 X014 99 50 13 8 25 X014 99 25 36 600 34 9 70 X014 99 70 30 2 60 X014 99 60 15 1 3...

Page 18: ...5 X014 99 35 15 1 30 X014 99 30 36 600 33 0 60 X014 99 60 19 1 35 X014 99 35 16 5 30 X014 99 30 Model 220 Volts 380 Volts 440 Volts AC FUSES 3PH Volt Model J 480 550 600 V 3 Phase Model J I AC Value P N I AC Value P N I AC Value P N 6 550 2 3 6 X014 99 6 2 0 4 X014 99 4 1 8 4 X014 99 4 6 600 2 5 6 X014 99 6 2 2 4 X014 99 4 2 0 4 X014 99 4 6 775 3 3 6 X014 99 6 2 8 6 X014 99 6 2 6 6 X014 99 6 6 865...

Page 19: ...14 99 8 3 5 8 X014 99 8 3 2 6 X014 99 6 6 600 4 4 8 X014 99 8 3 8 8 X014 99 8 3 5 8 X014 99 8 6 680 4 9 10 X014 99 10 4 3 8 X014 99 8 4 0 8 X014 99 8 6 775 5 6 10 X014 99 10 4 9 10 X014 99 10 4 5 8 X014 99 8 12 225 3 3 6 X014 99 6 2 9 6 X014 99 6 2 6 6 X014 99 6 12 380 5 5 10 X014 99 10 4 8 10 X014 99 10 4 4 8 X014 99 8 12 450 6 5 12 X014 99 12 5 7 10 X014 99 10 5 2 10 X014 99 10 12 550 8 0 15 X01...

Page 20: ...ABLE SIZE 5804 EC 2 2 0 6340 SBX350 GRAY 2 4 0 6316 SB3 2 1 0 6341 SBX350 BLUE 2 4 0 6320 SB350 GRAY 2 4 0 6342 SBX350 RED 2 4 0 6321 SB350 BLUE 2 4 0 6343 SBX350 GREEN 2 4 0 6322 SB350 RED 2 4 0 6359 SBX350 BLACK 2 4 0 6323 SB350 YELLOW 2 4 0 6360 SBX350 YELLOW 2 4 0 6324 SB350 GREEN 2 4 0 6370 SBX175 GRAY 2 1 0 6325 SB175 GRAY 2 1 0 6371 SBX175 BLUE 2 1 0 6326 SB175 BLUE 2 1 0 6372 SBX175 ORANGE...

Page 21: ...Legacy Gold Series Owner s Manual I B 1592 1PH Standard Wiring 3PH Standard Wiring NOTE For T3 see wiring connection charts 20 ...

Page 22: ...Legacy Gold Series Owner s Manual I B 1592 21 SCHEMATIC 1 PHASE VOLT MODEL B SCHEMATIC 3 PHASE VOLT MODEL B ...

Page 23: ...Legacy Gold Series Owner s Manual I B 1592 22 SCHEMATIC 1 PHASE VOLT MODEL D SCHEMATIC 3 PHASE VOLT MODEL D ...

Page 24: ...Legacy Gold Series Owner s Manual I B 1592 23 SCHEMATIC 1 PHASE VOLT MODEL J SCHEMATIC 3 PHASE VOLT MODEL J ...

Page 25: ...Legacy Gold Series Owner s Manual I B 1592 SCHEMATIC 1 PHASE VOLT MODEL A 24 ...

Page 26: ...Legacy Gold Series Owner s Manual I B 1592 25 MAINTENANCE LOG 1 Modifications to Factory Settings Date Variable Change Service Technician 2 Service Date Description Service Technician ...

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