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Douglas Battery LegaC2 DL1, Owner'S Manual

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Douglas Battery LegaC2 DL1 Owner'S Manual Download Page 1

 

 

 

 
 

To automatically be connected to your closest Service Center, call us toll-free at 

1-800-DOUGLAS (1-800-368-4527) 

Or, visit us at: 

http://www.douglasbattery.com/

 

 

I.B. 1660 

 

 

Rev A (5/16)

 

 

IMPORTANT 

Read and understand your user’s manual before installing, operating or servicing this product. 

DO NOT DESTROY THIS BOOK 

 

 

 

Model: DL1/DL3 

 

 

LegaC

2

™ Battery Charger  

Owner’s Manual 

Summary of Contents for LegaC2 DL1

Page 1: ...ee at 1 800 DOUGLAS 1 800 368 4527 Or visit us at http www douglasbattery com I B 1660 Rev A 5 16 IMPORTANT Read and understand your user s manual before installing operating or servicing this product DO NOT DESTROY THIS BOOK Model DL1 DL3 LegaC2 Battery Charger Owner s Manual ...

Page 2: ...n Charging 9 STD Flooded IEI Profile 9 Gel Bloc Profile 9 VRLA Profile 9 Opportunity Profile 9 Operation 9 Complete Charge Time 9 Refresh Charging 9 Operating Instructions 10 Control Panel 11 Menu Access 12 Main Menu 12 Memorizations 12 Memorizations Display Screen 12 Displaying a Charge Cycle 12 Memorization Data 13 Status 13 Status Screen 13 USB 14 Update Software 14 Parameters 14 Date Hour 14 L...

Page 3: ...onnect or disconnect the battery plug while the charger is on Doing so will cause arcing and burning of the connector resulting in charger damage or battery explosion 6 Lead acid batteries contain sulfuric acid which causes burns Do not get in eyes on skin or on clothing In cases of contact with eyes flush immediately with clean water for 15 minutes Seek medical attention immediately 7 Only factor...

Page 4: ...arding this unit DL3 LP 4YOR Model Type Phase Output Power Cabinet Size DC Voltage Code AC Line Voltage Code Charge Profile Options Output Power Letter Codes The following table describes the letter codes to be used in charger part numbers to indicate the Output Power of the charger Letter Code Output Power kW Number Modules Module Power kW A 1 0 1 1 0 B 2 0 2 1 0 C 3 0 3 1 0 D 4 0 4 1 0 E 5 0 5 1...

Page 5: ... 3 0 Six slots 3 5kW cabinet DC Voltage Number Codes The following table describes the number codes to be used in charger part numbers to indicate the DC output voltage s of the charger Number Code Output Voltage s 1 12 2 24 3 36 48 4 24 36 48 5 72 80 AC Line Voltage Letter Codes The following table describes the letter codes to be used in charger part numbers to indicate the AC line voltage s and...

Page 6: ...le L20 20 of DC cable L25 25 of DC cable L30 30 of DC cable Serial Number This number indicates complete information about the specific charger It must be supplied with the part number on any correspondence or discussion regarding this charger Battery Type The chemical content construction of the battery this unit is designed to charge is given in this part of the nameplate L A Lead Acid Max AH Th...

Page 7: ...s charger is rated for The charger will only operate on this voltage Config AC Amps This is the AC Amps this charger is configured for Max AC Amps This is the maximum AC Amps this cabinet is rated for Max DC Amps This is the maximum output DC Amps this charger is rated for DC Volts This gives the nominal DC output voltage of the charger Config DC Amps This is the output DC Amps this charger is con...

Page 8: ...the correct line voltage Connecting Input Power WARNING Make sure the power to the charger is OFF and the battery is disconnected before connecting the input power to the terminals of the charger Connect the input power to the appropriate terminals including ground Follow your local and National Electric Codes in making these connections AC Connection The user must provide suitable branch circuit ...

Page 9: ...Cycle When a battery is connected to the charger the control board senses the voltage and after a short delay the charger starts charging the battery Charging Current Charging current is determined by the battery voltage and its state of charge condition Charging current declines automatically as battery voltage rises during the charge As the battery charges the LCD display will output various cha...

Page 10: ...harging profile designed for gelled electrolyte type sealed lead acid batteries VRLA Profile This charging profile allows for valve regulated lead acid batteries to be charged This charging profile is an IEIE constant current constant voltage constant current constant voltage type Opportunity Profile This charging profile is used when opportunity charging is desired It has a start rate of 25 of th...

Page 11: ...ts depending on the version supplied Battery recognition voltage capacity and state of charge is accomplished automatically by the microprocessor Several charging profiles are available Cold Storage STD Flooded IEI Opportunity Gel Bloc VRLA based on the configuration chosen by the operator Furthermore equalization and refresh charges are integrated ...

Page 12: ...right Start equalize or desulfation 5 Navigation DOWN button Navigate menus Change values 6 Navigation LEFT ESC button Enter Main Menu Scroll left Exit menus 7 RED fault indicator OFF no fault FLASHING ongoing fault detected ON fault 8 YELLOW charging indicator OFF charger output is off ON charging in progress 9 GREEN charge complete indicator OFF charger off or battery not available Flashing cool...

Page 13: ...o menu View of faults alarms etc Status menu USB functions USB menu Setting of date language and others Parameters menu Management of password Password menu MEMORIZATIONS Memorizations Display Screen The charger can display the details of the last 200 charge cycles The display below shows one charge stored in memory MEMO 1 is the latest charge memorized After memorizing the two hundredth charge th...

Page 14: ... start Battery voltage at start of charge Vpc Fault Fault Codes U end Battery voltage at end of charge Vpc CFC Termination code for service tech I end Current at end of charge STATUS This menu displays the status of the charger s internal counters number of normal and partial charges faults by type etc Status Screen Status Description Charge Total number of charges corresponds to the total of norm...

Page 15: ...EU or imperial US units for temperature length and cable gauge Display Set screen saver function Contrast Modifies the display contrast level 20 to 29 Screen Saver Enable or Disable the screen saver function Delay Set the time the screen stays illuminated The delay time is adjustable in minutes up to one hour and 59 minutes DayLight Enables or disables automatic clock adjustment for daylight savin...

Page 16: ...LegaC2 Owner s Manual I B 1660 15 PASSWORD This is where the password is entered to gain access to service level menus by authorized EnerSys service personnel ...

Page 17: ... information Charger Idle Display Ref Description 1 Charger DC voltage 2 Firmware version 3 Selected charge profile 4 System time 5 System date 6 Connect battery S11 Starting a Charge Cycle The charger will start automatically when a battery is connected or push the Stop Start button if the battery is already connected Delayed Start If the charger was programmed for delayed start charging will beg...

Page 18: ...between the following charging information Ref Description 1 Charge profile 2 Pending equalize symbol if selected 3 Charge current 4 Charge AH 5 Charge voltage total V 6 Charge time 7 Charge voltage V c 8 Percent of charge 9 Estimated remaining charge time End of Charge without Equalization 1 9 9 8 2 6 5 3 7 4 ...

Page 19: ...t to the value saved in the charger configuration 2 The start of the equalization charge is indicated by the message EQUAL During the equalization charge the charger displays the output current and alternates the battery voltage and voltage per cell and remaining time L2010 24 36 48V US11 3 The battery will be available when the green LED comes back on and the display shows AVAIL 4 The battery is ...

Page 20: ...ndition and size check for loose connections check for defective cells DF7 No Inspect battery Non critical fault This will cause the charge to terminate early Battery may require service Check the battery temperature specific gravity Check the battery condition of use Check the configuration in the menu charge cables parameters TH Yes Charger overheating Check that fans are working Verify that amb...

Page 21: ...ule s is are displayed red led flashing DEF ID Yes Blocking fault one or more modules are not compatible with the charger configuration for example 24V charger with one 48V module This can happen if the user replaces one module with another one with a different voltage setting Use correct module s ...

Page 22: ...e heatsink should be periodically cleaned with an air hose to prevent any excessive dirt build up on components Care should be taken not to bump or move any adjustments during cleaning Make sure that both the AC lines and the battery are disconnected before cleaning The frequency of this type of maintenance depends on the environment in which this unit is installed For service contact your sales r...

Page 23: ...LegaC2 Owner s Manual I B 1660 22 Dimensions shown are in inches 1 kW 3 BAY CABINET MOUNTING DIMENSIONS ...

Page 24: ...LegaC2 Owner s Manual I B 1660 23 Dimensions shown are in inches 1 kW 6 BAY CABINET MOUNTING DIMENSIONS ...

Page 25: ...LegaC2 Owner s Manual I B 1660 24 Dimensions shown are in inches ...

Page 26: ...LegaC2 Owner s Manual I B 1660 25 3 5 kW 3 BAY CABINET MOUNTING DIMENSIONS Dimensions shown are in inches 13 9 12 6 21 9 0 4 8 9 8 9 1 2 0 4 18 7 ...

Page 27: ...LegaC2 Owner s Manual I B 1660 26 3 5 kW 6 BAY CABINET MOUNTING DIMENSIONS Dimensions shown are in inches 13 9 18 7 21 9 8 9 8 9 0 4 0 4 1 2 3 7 22 5 ...

Page 28: ...120 16 2 1 12 5 20 12 3 60 375 4 AWG DL1 CM 3A 120 18 1 12 5 30 18 24 3 42 33 265 210 4 AWG DL1 BP 1A 120 9 4 1 16 5 15 6 2 70 440 2 0 DL1 BP 2A 120 10 8 1 16 5 15 12 2 40 250 2 0 DL1 BP 3A 120 12 1 16 5 15 18 24 2 28 22 175 140 2 0 DL1 CP 1A 120 14 4 1 14 5 20 6 3 105 660 2 0 DL1 CP 2A 120 16 2 1 12 5 20 12 3 60 375 2 0 DL1 CP 3A 120 18 1 12 5 30 18 24 3 42 33 265 210 2 0 DL1 DP 1A 120 18 8 1 12 ...

Page 29: ...16 6 15 6 2 70 440 2 0 DL1 BP 2G 208 220 240 10 8 10 2 9 4 1 16 6 15 12 2 70 440 2 0 DL1 BP 3G 208 220 240 11 6 11 2 10 1 16 6 15 18 24 2 48 36 300 225 2 0 DL1 CP 1G 208 220 240 8 4 7 8 7 2 1 16 6 15 6 3 105 660 2 0 DL1 CP 2G 208 220 240 16 2 15 3 14 1 1 12 6 20 12 3 105 660 2 0 DL1 CP 3G 208 220 240 17 4 16 8 15 1 12 6 30 18 24 3 72 54 450 340 2 0 DL1 DP 1G 208 220 240 11 2 10 4 9 6 1 16 6 15 6 4...

Page 30: ...0 25 6 3 8 CS8365C 12 18 24 14 160 160 160 1000 1000 1000 3 0 DL3 KP 4G 208 220 240 37 0 35 0 32 0 3 8 HW 12 18 24 17 5 200 200 200 1250 1250 1250 3 0 DL3 LP 4G 208 220 240 44 4 42 0 38 4 3 6 HW 12 18 24 21 240 240 240 1500 1500 1500 3 0 DL3 GM 5G 208 220 240 7 7 7 3 6 7 3 14 L15 20 36 40 3 5 25 25 160 160 2 0 DL3 HM 5G 208 220 240 15 4 14 6 13 4 3 10 L15 30 36 40 7 50 50 315 315 2 0 DL3 IM 5G 208...

Page 31: ...1125 3 0 DL3 JP 4Y 480 19 2 3 10 L16 30 12 18 24 14 320 320 240 2000 2000 1500 3 0 DL3 KP 4Y 480 24 3 10 L16 30 12 18 24 17 5 320 320 300 2000 2000 1875 3 0 DL3 LP 4Y 480 28 8 3 8 CS8165C 12 18 24 21 320 320 320 2000 2000 2000 3 0 DL3 GM 5Y 480 4 8 3 14 L16 20 36 40 3 5 40 36 250 225 2 0 DL3 HM 5Y 480 9 6 3 14 L16 20 36 40 7 80 72 500 450 2 0 DL3 IM 5Y 480 14 4 3 14 L16 20 36 40 10 5 120 108 750 6...

Page 32: ...0 3 0 DL3 GM 5C 600 3 8 3 10 L17 30 36 40 3 5 40 36 250 225 2 0 DL3 HM 5C 600 7 6 3 10 L17 30 36 40 7 80 72 500 450 2 0 DL3 IM 5C 600 11 4 3 10 L17 30 36 40 10 5 120 108 750 675 2 0 DL3 IP 5C 600 11 4 3 10 L17 30 36 40 10 5 120 108 750 675 3 0 DL3 JP 5C 600 15 2 3 10 L17 30 36 40 14 160 144 1000 900 3 0 DL3 KP 5C 600 19 0 3 10 L17 30 36 40 17 5 200 180 1250 1125 3 0 DL3 LP 5C 600 22 8 3 10 L17 30 ...

Page 33: ...EnForcer IMPAQ Owner s Manual I B 1635 32 MAINTENANCE LOG 1 Modifications to Factory Settings Date Variable Change Service Technician 2 Service Date Description Service Technician ...

Page 34: ...ns without prior notice E O E ENERSYS WORLD HEADQUARTERS 2366 Bernville Road Reading PA 19605 1 800 EnerSys Fax 1 610 372 8613 www enersys com ENERSYS CANADA INC 61 Parr Boulevard Unit 3 Bolton Ontario Canada L7E 4E3 1 800 363 4877 Fax 1 905 951 4441 ENERSYS DE MEXICO Ave Lopez Mateos 4210 Colonia Casa Blanca C P 66475 San Nicolas de los Graza N L Mexico 52 818 329 6400 Fax 52 818 329 6489 ...

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