Dorner ERT 150 Installation, Maintenance & Parts Manual Download

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851-961 Rev. A

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ERT

150 Pallet System

Stations & Accessories

Installation, Maintenance & Parts Manual

Summary of Contents for ERT 150

Page 1: ...ev A For other service manuals visit our website at www dornerconveyors com manuals literature Record Conveyor Serial Number Here ERT 150 Pallet System Stations Accessories Installation Maintenance Parts Manual ...

Page 2: ...c Logic 22 Turn and Transfer 22 Install Sensor Provided by Others 22 Simplified Installation 24 Full Installation Steps 24 Pneumatic and Control Logic Suggestions 26 Recommended Pneumatics 26 Attaching and Operations of Pneumatics 26 Rotation Adjustment 26 Pallet Pusher 27 Simplified Installation 27 Full Installation Steps 27 Guard Kit Removal If Equipped 28 Stroke Adjustment 28 Preventive Mainten...

Page 3: ...orner s Limited Warranty applies Dorner has convenient pre configured kits of Key Service Parts for all conveyor products These time saving kits are easy to order designed for fast installation and guarantee you will have what you need when you need it Key Parts and Kits are marked in the Service Parts section of this manual with the Performance Parts Kits logo Dorner reserves the right to make ch...

Page 4: ... cause severe injury LOCK OUT POWER before removing guards or performing maintenance A WARNING Dorner cannot control the physical installation and application of conveyors Taking protective measures is the responsibility of the user When conveyors are used in conjunction with other equipment or as part of a multiple conveyor system CHECK FOR POTENTIAL PINCH POINTS and other mechanical hazards befo...

Page 5: ...n L Load Capacity ER3 L M LLL WWW Document Language Length G Sensor Option Width C N Stop Type Guarding Option Height ER3 T M LLL WWW Document Language Length Width Flow Option F C Controller Type D C N G S Direction Orientation Pallet Sensor Option Guarding Speed ER3 R M WWW Document Language Length Width LLL G Pallet Sensor Option C N Stop Type Guarding AAA Angle ER3 D M WWW Document Language Le...

Page 6: ...s 2 5 mm 2 9 Nm 26 in lbs 2 mm 2 1 Nm 19 in lbs M5 x 0 8 3 mm 6 9 Nm 61 in lbs 4 mm 12 0 Nm 106 in lbs 3 mm 5 9 Nm 52 in lbs 2 5 mm 4 7 Nm 42 in lbs M6 x 1 0 4 mm 12 0 Nm 106 in lbs 5 mm 20 3 Nm 180 in lbs 4 mm 10 0 Nm 89 in lbs 3 mm 7 7 Nm 68 in lbs M8 x 1 25 5 mm 28 0 Nm 248 in lbs 6 mm 48 8 Nm 432 in lbs 5 mm 24 0 Nm 212 in lbs 4 mm 17 8 Nm 158 in lbs M10 x 1 5 6 mm 56 0 Nm 496 in lbs 8 mm 97 5...

Page 7: ...13 mm wrench 17 mm wrench 19 mm wrench Sensor Mounts Bottom Mount 1 Install spring nut Figure 1 item 1 into T slot Figure 1 Figure 1 2 Attach sensor Figure 2 item 1 to conveyor with screw Figure 2 item 2 Figure 2 Figure 2 Side Mount 1 Install spring nut Figure 3 item 1 into T slot Figure 3 Figure 3 2 Attach sensor Figure 4 item 1 to conveyor with screw Figure 4 item 2 Figure 4 Figure 4 1 1 2 1 1 2...

Page 8: ...to conveyor using two screws Figure 6 item 2 Tighten screws Figure 6 Figure 6 To switch pallet stop from left hand to right hand 1 Remove two screws Figure 7 item 1 and remove bracket Figure 7 item 2 Figure 7 Figure 7 2 Install the bracket Figure 8 item 1 and the two screws Figure 8 item 2 on the opposite side of the pallet stop Figure 8 Figure 8 3 Tighten screws to secure bracket back onto pallet...

Page 9: ...ions Bottom Mount Sensor Side Mount Sensor Optional bottom mount Figure 11 item 1 or side mount Figure 11 item 2 sensor brackets can be used to mount a 12 mm barrel proximity sensor Figure 11 item 3 Figure 11 Figure 11 On an in frame stop two bottom Figure 12 item 1 and two side flags Figure 12 item 2 can be used for sensing Figure 12 Figure 12 Use proximity sensor to detect pallet located at the ...

Page 10: ...d by others Full Installation Steps 1 For pallet sizes under 240x240 install two spring nuts Figure 14 item 1 in inner T slot on both sides of the conveyor Figure 14 Figure 14 2 For pallet sizes 240x240 and larger install two spring nuts Figure 15 item 1 in bottom T slot on both sides of the conveyor Figure 15 Figure 15 3 Raise lift and locate station Figure 16 item 1 into position from under the ...

Page 11: ...ly Figure 17 Figure 17 2 For pallet sizes 240 x 240 and larger remove two screws Figure 18 item 1 on each side of the cover Figure 18 item 2 and four screws Figure 18 item 3 from the top of the guard Figure 18 item 4 Figure 18 Figure 18 3 Lower cylinder guard Figure 19 item 1 from around cylinder assembly Figure 19 Figure 19 Stroke Adjustment Figure 20 Figure 20 1 2 4 2 1 3 NOTE Adjust stroke to t...

Page 12: ...Pneumatics Dorner recommends using a 3 port 2 way solenoid valve Figure 22 to operate the Lift and Locate Stop Figure 22 Figure 22 Dorner recommends using a 5 port 2 way solenoid valve Figure 23 to operate the Lift and Locate Pallet Unit Figure 23 Figure 23 Attaching and Operations of Pneumatics 1 Remove guarding if equipped 2 Connect the 3 port 2 way solenoid valve to the stop Dorner fittings Fig...

Page 13: ...t is allowed to exhaust The lift lowers when air is supplied to the upper port of the lift and the lower port is allowed to exhaust 6 Adjust flow controls to achieve desired lift speed 7 Reinstall guarding if equipped Sensor Installation and Basic Logic Optional bottom mount Figure 26 item 1 or side mount Figure 26 item 2 sensor brackets can be used to mount a 12 mm barrel proximity sensor Figure ...

Page 14: ... on page 7 4 Install and connect pneumatic solenoids Figure 28 item 4 provided by others Full Installation Steps 1 Join conveyor frames Figure 29 item 1 and install conveyor tie brackets Figure 29 item 2 in bottom slots Figure 29 item 3 on both sides of the conveyor Figure 29 Figure 29 2 Before securing conveyor sections verify that infeed conveyor and lift and transfer conveyor rollers Figure 30 ...

Page 15: ...rom around lower end of cylinder assembly Figure 32 Figure 32 2 Remove two screws Figure 33 item 1 and remove side guard Figure 33 item 2 Figure 33 Figure 33 3 Remove two screws Figure 34 item 1 securing bracket Figure 34 item 2 onto conveyor frame spring nuts Figure 34 Figure 34 4 Remove two lower screws Figure 35 item 1 securing bracket Figure 35 item 2 onto lift cylinder Figure 35 Figure 35 1 2...

Page 16: ...at rollers Figure 37 item 1 are level and pallet Figure 38 item 1 mates correctly with sending receiving conveyor Figure 38 item 2 Figure 37 Figure 37 Figure 38 Figure 38 2 To adjust stroke loosen jam nut Figure 39 item 1 from large nut Figure 39 item 2 on the bottom of cylinder shaft Figure 39 Figure 39 3 Turn large nut Figure 39 item 2 clockwise or counterclockwise to raise or lower Figure 39 it...

Page 17: ...e 42 Figure 42 3 Stops release when air is supplied to the stop and only needs to be released long enough for the leading pallet skirt to clear the stop 4 Connect Port 4 Figure 41 of the 5 port 2 way solenoid to the lowest port Figure 43 item 1 on the lift Dorner fittings accept 1 4 outside diameter tubing standard Figure 43 Figure 43 5 Connect Port 2 Figure 41 of the 5 port 2 way solenoid to the ...

Page 18: ...allation Steps 1 For pallet sizes under 240x240 install two spring nuts Figure 45 item 1 in inner T slot on both sides of the conveyor Figure 45 Figure 45 2 For pallet sizes 240x240 and larger install two spring nuts Figure 46 item 1 in bottom T slot on both sides of the conveyor Figure 46 Figure 46 3 Raise lift and locate station Figure 47 item 1 into position from under the conveyor lining up tw...

Page 19: ...late See Figure 49 Figure 48 Figure 48 Figure 49 Figure 49 Figure 50 Figure 50 6 Place pallet Figure 51 item 1 on lift and rotate plate Figure 51 item 2 Raise top plate to underside of pallet Figure 51 Figure 51 Rotation Adjustment 1 Loosen nuts Figure 52 item 1 with an open end wrench Figure 52 Figure 52 1 2 4 3 NOTE If adjustment is needed remove lift and rotate plate and adjust nuts on four mag...

Page 20: ... front of cylinder guard Figure 54 Figure 54 2 Lower cylinder guard Figure 54 item 2 from around cylinder assembly Stroke Adjustment 1 Adjust stroke so that pallet Figure 55 item 1 clears rollers Figure 55 item 2 and remaining conveyor components Figure 55 Figure 55 2 To adjust stroke loosen jam nut Figure 56 item 1 from large nut Figure 56 item 2 on the bottom of cylinder shaft Figure 56 Figure 5...

Page 21: ...igure 60 2 Stops release when air is supplied to the stop and only needs to be released long enough for the leading pallet skirt to clear the stop Lift 1 Connect Port 4 Figure 58 of the 5 port 2 way solenoid through the lower opening Figure 61 item 1 in plate Figure 61 item 2 and to the lowest port Figure 61 item 3 on the lift Dorner fittings accept 1 4 outside diameter tubing standard Figure 61 F...

Page 22: ...t port is allowed to exhaust Sensor Installation and Basic Logic Optional bottom mount Figure 63 item 1 sensor brackets can be used to mount a 12 mm barrel proximity sensor Figure 63 item 2 Figure 63 Figure 63 Two bottom flags Figure 64 item 1 can be used for sensing Figure 64 Figure 64 Use proximity sensor to detect pallet located at the stop The stop can reset after a short delay when the proxim...

Page 23: ...gure 66 item 2 Figure 66 Figure 66 3 Install sensor s Figure 67 item 1 provided by others into slots Figure 67 item 2 in sensor bracket Figure 67 Figure 67 4 Adjust sensor s Figure 68 item 1 height Sensor must be approximately 1 mm Figure 69 item 1 lower than the top of the rollers Figure 69 item 2 Figure 68 Figure 68 Figure 69 Figure 69 1 2 1 2 1 2 1 ...

Page 24: ...re 71 Figure 71 2 Connect transfer conveyor with connecting brackets Figure 71 item 2 3 Install and connect pneumatic solenoids Figure 71 item 3 provided by others Full Installation Steps 1 For installing conveyor to turn and transfer Figure 72 item 1 install connecting strips Figure 72 item 2 into conveyor channels Install tie bracket Figure 72 item 3 with two screws Figure 72 item 4 Figure 72 Fi...

Page 25: ... 12 included Adjust height so rollers of module are even with infeed and discharges conveyors Remove shims Figure 75 item 1 from bottom of brackets Figure 75 item 2 and place between brackets and module Figure 75 Figure 75 6 Verify that pallet is level Figure 76 Adjust as needed and tighten all hardware Figure 76 Figure 76 Figure 77 Figure 77 2 1 1 1 1 2 2 NOTE Stop bracket s Figure 77 item 1 shou...

Page 26: ...hrough the center port Figure 79 item 2 on the lift Dorner fittings accept 1 4 outside diameter tubing standard Rotate unit rotates clockwise when air is supplied to the left port and the right port is allowed to exhaust Rotate unit rotates counterclockwise when air is supplied to the right port and the left port is allowed to exhaust Rotation Adjustment 1 To adjust counterclockwise rotation loose...

Page 27: ...re 83 item 1 Figure 83 Figure 83 2 Connect transfer conveyor with connecting brackets Figure 83 item 2 3 Locate and install pallet stop Figure 83 item 3 Refer to Pallet Stops starting on page 8 4 Locate and install pallet sensor Figure 83 item 4 Refer to Sensor Mounts starting on page 7 5 Install and connect pneumatic solenoids Figure 83 item 5 provided by others Full Installation Steps 1 For inst...

Page 28: ...pplied to the upper port of the lift and the lower port is allowed to exhaust Guard Kit Removal If Equipped 1 Remove screw Figure 87 item 1 from each end of outer guard Figure 87 item 2 Figure 87 Figure 87 2 Remove guard from around outer side of cylinder assembly Stroke Adjustment 1 To adjust outward stroke distance limit loosen jam nut Figure 88 item 1 from stud Figure 88 item 2 on the left side...

Page 29: ...amaged parts Pallets 1 Remove pallet from conveyor 2 Remove corner skirt from top plate Figure 90 item 1 Make sure not to lose sleeve Figure 90 item 2 at the point where two corner skirts meet Figure 90 Figure 90 3 Replace worn or damaged parts 4 Installation is the reverse of removal Pallet Stops 1 Remove two screws Figure 91 item 1 air line and pallet stop Figure 91 item 2 from conveyor Figure 9...

Page 30: ...3 item 3 pallet assembly as needed 4 Tighten jam nut against large nut to secure position Lift and Locate Station Cylinder Replacement 1 Remove optional guarding that secures cylinder guard Figure 94 item 1 over cylinder assembly See Guard Kit Removal If Equipped on page 11 Figure 94 Figure 94 2 Lower cylinder guard Figure 95 item 1 from around cylinder assembly Figure 95 Figure 95 3 Remove two sc...

Page 31: ...g plate Figure 98 item 2 onto lift cylinder assembly Figure 98 Figure 98 6 Remove mounting plate Figure 99 item 1 and inner plate Figure 99 item 2 from lift cylinder Figure 99 Figure 99 7 Disconnect upper Figure 100 item 1 and lower Figure 100 item 2 hoses from fittings on lift cylinder Figure 100 item 3 Figure 100 Figure 100 1 2 2 1 NOTE Be sure to mark lower and upper hoses and there locations a...

Page 32: ...bracket Figure 102 item 3 Figure 102 Figure 102 9 Remove cylinder Figure 103 item 1 from mounting bracket Figure 103 item 2 Figure 103 Figure 103 10 Replace worn or damaged parts 11 Installation is the reverse of removal Lift and Transfer Station Cylinder Replacement 1 Remove two screws Figure 104 item 1 securing bracket Figure 104 item 2 to lift and transfer station Figure 104 item 3 Figure 104 F...

Page 33: ...screws Figure 106 item 1 and remove side guard Figure 106 item 2 Figure 106 Figure 106 4 Disconnect upper Figure 107 item 1 and lower Figure 107 item 2 hoses from fittings on lift cylinder Figure 107 item 3 Figure 107 Figure 107 5 Disconnect motor Figure 107 item 4 from power source 6 Remove two screws Figure 108 item 1 securing bracket Figure 108 item 2 onto conveyor frame spring nuts Figure 108 ...

Page 34: ...Figure 109 Figure 109 8 Remove bracket Figure 110 item 1 from around lift cylinder Figure 110 item 2 Figure 110 Figure 110 9 Remove two lower screws Figure 111 item 1 securing the lift cylinder Figure 111 item 2 onto bracket Figure 111 item 3 Figure 111 Figure 111 10 Remove lift and transfer section and cylinder Figure 112 item 1 from bracket Figure 112 item 2 on conveyor Figure 112 Figure 112 2 1...

Page 35: ... and cylinder Figure 113 item 1 from conveyor onto work surface Figure 113 Figure 113 12 Remove two socket head screws Figure 114 item 1 securing cylinder to conveyor frame Figure 114 Figure 114 13 Remove cylinder Figure 115 item 1 from conveyor frame Figure 115 Figure 115 14 Remove two fittings Figure 116 item 1 from cylinder Figure 116 Figure 116 1 1 1 1 ...

Page 36: ...re the front of cylinder guard Figure 118 Figure 118 2 Lower cylinder guard Figure 118 item 2 from around cylinder assembly 3 Disconnect upper and lower hoses Figure 119 item 1 from fittings on lift cylinder Figure 119 item 2 Figure 119 Figure 119 4 Disconnect both hoses Figure 120 item 1 from fittings on rotate cylinder Figure 120 item 2 Figure 120 Figure 120 1 2 1 2 NOTE To aid in reinstalling b...

Page 37: ...tuds Figure 121 item 4 on rotation plate See Figure 122 Figure 121 Figure 121 Figure 122 Figure 122 6 Remove two socket head screws Figure 123 item 1 from the top of rotate cylinder Figure 123 Figure 123 7 Remove rotate cylinder Figure 124 item 1 Figure 124 Figure 124 8 Remove four screws Figure 125 item 1 securing top plate Figure 125 item 2 Figure 125 Figure 125 9 Remove top plate Figure 126 ite...

Page 38: ...igure 128 item 1 from mounting bracket Figure 128 item 1 Figure 128 Figure 128 12 Remove two fittings Figure 129 item 1 from cylinder Figure 129 Figure 129 13 Replace worn or damaged parts 14 Installation is the reverse of removal Turn and Transfer Top Plate Removal 1 Remove four screws Figure 130 item 1 that secure the two pallet guides Figure 130 item 2 and top plate Figure 130 item 3 Figure 130...

Page 39: ... item 1 from bottom of turn and transfer unit that secure one half of the guard Figure 132 Figure 132 3 Remove side guard Figure 133 item 1 Figure 133 Figure 133 4 Repeat for second side guard if applicable 5 Reassemble in reverse order Roller and Gear Replacement 1 Remove top plate See Top Plate Removal on page 38 2 Disconnect both hoses Figure 134 item 1 from fittings on turn and transfer assemb...

Page 40: ...n turn and transfer assembly Figure 135 Figure 135 4 Pry roller Figure 136 item 1 from shaft Figure 136 item 2 Figure 136 Figure 136 5 Loosen set screw Figure 137 item 1 on gear to slide gear Figure 137 item 2 Figure 137 Figure 137 6 Loosen two screws Figure 138 item 1 on sensor bracket Figure 138 item 2 so the bracket is no longer secured Figure 138 Figure 138 2 1 2 1 2 1 2 1 ...

Page 41: ...roller Figure 139 item 1 from shaft Figure 139 item 2 Figure 139 Figure 139 8 Tap roller shaft assembly Figure 140 item 1 to remove Figure 141 Figure 140 Figure 140 Figure 141 Figure 141 9 Remove screw Figure 142 item 1 to remove idler gear assembly Figure 143 item 1 Figure 142 Figure 142 Figure 143 Figure 143 2 1 1 1 1 ...

Page 42: ...Figure 145 Drive Motor Replacement 1 Remove top plate See Top Plate Removal on page 38 2 Remove guards See Guarding Removal on page 39 3 Remove two screws Figure 146 item 1 holding support bar Figure 146 item 1 onto turn and transfer assembly Figure 146 Figure 146 4 Remove support bar Figure 147 item 1 from assembly Figure 147 Figure 147 NOTE When reassembling make sure there is a gap Figure 145 i...

Page 43: ...Figure 149 item 1 from assembly Figure 149 Figure 149 7 Loosen two set screws Figure 150 item 1 securing gear Figure 150 item 2 onto drive motor Figure 150 Figure 150 8 Remove gear Figure 151 item 1 and key Figure 151 item 2 from drive motor shaft Figure 151 Figure 151 9 Remove four screws Figure 151 item 3 holding hex posts Figure 151 item 4 onto motor 10 Replace worn or damaged parts 11 Installa...

Page 44: ...e four screws Figure 152 item 2 holding turn and transfer assembly Figure 152 item 3 onto top plate 5 Remove turn and transfer assembly Figure 153 item 1 from cylinder Figure 153 item 2 Figure 153 Figure 153 6 Remove two screws Figure 154 item 1 securing cylinder Figure 154 item 2 onto round plate Figure 154 item 3 Figure 154 Figure 154 7 Remove cylinder Figure 155 item 1 from round plate Figure 1...

Page 45: ...crew Figure 157 item 1 on both ends and remove cover Figure 157 item 2 Figure 157 Figure 157 3 Remove two remaining screws Figure 157 item 3 and lower cylinder Figure 158 item 1 and second cover Figure 158 item 2 from conveyor Figure 158 Figure 158 4 Remove four screws Figure 159 item 3 and mounting plate Figure 159 item 2 from cylinder body Figure 159 item 3 Figure 159 Figure 159 NOTE Be sure to ...

Page 46: ...Shaft Replacement 1 Remove screws Figure 161 item 1 holding side cover Figure 161 item 2 onto conveyor frame Figure 161 Figure 161 2 Rotate and remove side cover Figure 162 item 1 from conveyor frame Figure 162 Figure 162 3 Install sprocket removal tool part number 400571 Figure 163 item 1 between gears Figure 163 Figure 163 4 Loosen screw Figure 163 item 2 holding gear onto roller shaft 5 Remove ...

Page 47: ...5 7 Remove screw Figure 166 item 1 securing gear Figure 166 item 2 on roller shaft Figure 166 Figure 166 8 Remove the gear Figure 167 item 1 from the roller shaft Make note of the notches Figure 167 item 2 in the gear and roller shaft Figure 167 Figure 167 9 Remove two screws Figure 168 item 1 securing roller plate Figure 168 item 2 on assembly Figure 168 Figure 168 1 2 1 1 2 2 1 ...

Page 48: ...69 Figure 169 11 Pull rod end Figure 170 item 1 slightly out and remove rollers Figure 170 item 2 from rod Figure 170 Figure 170 12 Continue removing all rollers Figure 171 item 1 from rod Figure 171 item 2 Figure 171 Figure 171 13 Repeat for removing remaining gears and rollers as necessary 14 Replace worn or damaged parts 15 Installation is the reverse of removal 1 1 2 1 2 ...

Page 49: ...851 961 Rev A 49 Dorner Mfg Corp ERT 150 Pallet System Stations Accessories Notes ...

Page 50: ...ice Parts Pallet NOTE For replacement parts other than those shown in this section contact an authorized Dorner Service Center or the factory Key Service Parts and Kits are identified by the Performance Parts Kits logo Dorner recommends keeping these parts on hand 3 4 2 5 6 7 7 1 8 ...

Page 51: ... WWWxLLL 3 8 Thick Top Plate 4 450226SSP Sleeve 5 915 225 Retaining Ring 6 950614M Low Head Cap Screw M6 1 00 x 14 mm 7 991201M Hex Nut 8 400567 Skirt Filler for 200 and 280 widths WWW Pallet width reference 160 200 240 280 320 LLL Pallet length reference 160 200 240 280 320 Service parts can be obtained through your distributor or directly from Dorner Mfg Corp 800 397 8664 or customerservice dorn...

Page 52: ...1 Item Part Number Description 1 400541 LH Bottom Bracket Left Hand 400541 RH Bottom Bracket Right Hand 2 FASL M8 Spring Tee Nut 3 960816MFY Flanged Hex Head Cap Screw M8 x 16 mm Service parts can be obtained through your distributor or directly from Dorner Mfg Corp 800 397 8664 or customerservice dorner com ...

Page 53: ...ce Parts Side Sensor 3 2 1 Item Part Number Description 1 400540 Side Bracket 2 FASL M8 Spring Tee Nut 3 960816MFY Flanged Hex Head Cap Screw M8 x 16 mm Service parts can be obtained through your distributor or directly from Dorner Mfg Corp 800 397 8664 or customerservice dorner com ...

Page 54: ...tion 1 FASL M8 Spring Tee Nut M8 1 25 x 20 mm 2 400259 Mounting Bracket 3 804 1198 Cushioned Pallet Stop 4 810 529 Elbow Fitting 5 960816MFY Flanged Hex Head Cap Screw M8 x 16 mm 6 920640M Socket Head Screw M6 1 00 x 40 mm Service parts can be obtained through your distributor or directly from Dorner Mfg Corp 800 397 8664 or customerservice dorner com ...

Page 55: ...M8 Spring Tee Nut M8 1 25 x 20 mm 2 400473 Mounting Bracket 3 804 724 Fixed Pallet Stop 804 1092 Cushioned Pallet Stop 4 810 529 Elbow Fitting 5 920845M Socket Head Screw M8 1 25 x 45 mm 6 960816MFY Flanged Hex Head Cap Screw M8 x 16 mm Service parts can be obtained through your distributor or directly from Dorner Mfg Corp 800 397 8664 or customerservice dorner com ...

Page 56: ...Dorner Mfg Corp 56 851 961 Rev A ERT 150 Pallet System Stations Accessories Service Parts Low Height Lift and Locate 3 9 4 6 5 2 8 1 11 7 10 8 8 ...

Page 57: ...r 6 807 3846 Hex Standoff 7 810 465 Flow Control Fitting 8 920612M Socket Head Screw M6 1 00 x 12 mm 9 950812M Low Head Cap Screw M8 1 25 x 12 mm 10 960816MFY Flanged Hex Head Cap Screw M8 x 16 mm 11 FASL M8 Spring Tee Nut WWW Pallet width reference 160 200 240 280 320 LLL Pallet length reference 160 200 240 280 320 Service parts can be obtained through your distributor or directly from Dorner Mfg...

Page 58: ...orp 58 851 961 Rev A ERT 150 Pallet System Stations Accessories Service Parts Lift and Locate for Pallets 160 x 160 160 x 240 200 x 200 and 240 x 160 2 9 4 6 7 5 19 20 17 17 3 1 11 16 10 21 13 12 14 21 5 19 15 18 8 ...

Page 59: ...n 12 810 985 Speed Control Fitting 13 920655M Socket Head Screw M6 1 00 x 55 mm 14 920812M Socket Head Screw M8 1 25 x 12 mm 15 930816M Flat Head Screw M8 1 25 x 16 mm 16 930812M Flat Head Screw M8 1 25 x 12 mm 17 910610MF Flanged Button Head Screw M6 1 00 x 10 mm 18 950614ML Low Head Cap Screw M6 1 00 x 14 mm 19 960816MFY Flanged Hex Head Cap Screw M8 x 16 mm 20 990602M Lock Nut 21 FASL M8 Spring...

Page 60: ...Mfg Corp 60 851 961 Rev A ERT 150 Pallet System Stations Accessories Service Parts Lift and Locate for Pallets 240 x 240 240 x 320 280 x 280 320 x 240 and 320 x 320 3 9 8 4 2 15 6 5 17 14 7 10 11 12 16 1 13 14 ...

Page 61: ...85 Round Locating Pin 10 810 985 Speed Control Fitting 11 920655M Socket Head Screw M6 1 00 x 55 mm 12 920812M Socket Head Screw M8 1 25 x 12 mm 13 930820M Flat Head Screw M8 1 25 x 20 mm 14 950610M Low Head Cap Screw M6 1 00 x 10 mm 15 960816MFY Flanged Hex Head Cap Screw M8 x 16 mm 16 990602M Lock Nut 17 FASL M8 Spring Tee Nut WWW Pallet width reference 240 280 320 LLL Pallet length reference 24...

Page 62: ...ns Accessories Service Parts Lift and Transfer for Pallets 160 x 160 160 x 240 200 x 200 240 x 160 and 240 x 240 31 1 12 5 2 4 13 11 7 10 19 17 23 24 25 27 8 6 14 18 3 26 28 33 29 32 15 16 30 35 34 20 22 9 4 3 2 5 6 7 8 9 10 11 12 13 14 16 15 21 24 22 22 28 29 23 ...

Page 63: ...8 Square Nut 16 400429 WWW U Plate 17 400430 A Bottom Plate for 160 wide Conveyors 400430 C Bottom Plate for 200 240 wide Conveyors 18 804 1142 Cylinder 19 920818M Socket Head Screw M8 1 25 x 18 mm 20 920820M Socket Head Screw M8 1 25 x 20 mm 21 930816M Flat Head Screw M8 1 25 x 16 mm 22 960816MFY Flanged Hex Head Cap Screw M8 x 16 mm 23 FASL M8 Spring Tee Nut 24 FBCS 20x96 Connecting Strip 25 400...

Page 64: ...ations Accessories Service Parts Lift and Transfer for Pallets 240 x 320 280 x 280 320 x 240 and 320 x 320 10 4 6 2 5 28 19 14 15 17 8 1 20 21 11 12 13 18 23 16 7 24 27 25 26 9 22 3 32 29 31 33 34 36 35 4 5 6 7 13 8 9 10 11 12 14 15 23 30 30 32 33 22 22 30 37 ...

Page 65: ... Cap Screw M8 1 25 x 16 mm 15 FASN M8 Square Nut 16 400430 B Bottom Plate 17 400536 WWW Cylinder Mount 18 804 1142 Cylinder 19 920655M Socket Head Screw M6 1 00 x 55 mm 20 920818M Socket Head Screw M8 1 25 x 18 mm 21 930816M Flat Head Screw M8 1 25 x 16 mm 22 960816MFY Flanged Hex Head Cap Screw M8 x 16 mm 23 FASL M8 Spring Tee Nut 24 FBCS 20x96 Connecting Strip 25 400527 WWW LLL Top Cover 26 9608...

Page 66: ...ner Mfg Corp 66 851 961 Rev A ERT 150 Pallet System Stations Accessories Service Parts Lift and Rotate for Pallets 160 x 160 160 x 240 and 200 x 200 3 11 1 12 2 8 10 7 13 9 14 17 18 16 15 4 5 19 17 13 14 6 ...

Page 67: ...ing Plate 10 804 1142 Slide Cylinder 11 920655M Socket Head Screw M6 1 00 x 55 mm 12 930816M Flat Head Screw M8 1 25 x 16 mm 13 960816MFY Flanged Hex Head Cap Screw M8 x 16 mm 14 FASL M8 Spring Tee Nut 15 400478 Cylinder Guard 16 400485 Rear Cylinder Guard 17 910610MF Flanged Button Head Screw M6 1 00 x 10 mm 18 990602M Nut 19 810 985 Speed Control Fitting WWW Pallet width reference 160 200 240 LL...

Page 68: ...1 961 Rev A ERT 150 Pallet System Stations Accessories Service Parts Lift and Rotate for Pallets 240 x 160 240 x 240 240 x 320 280 x 280 320 x 240 and 320 x 320 3 10 9 6 15 2 13 14 19 16 8 1 18 11 12 5 4 7 22 15 17 20 21 15 ...

Page 69: ...Head Screw M6 1 00 x 55 mm 11 960816MFY Flanged Hex Head Cap Screw M8 x 16 mm 12 FASL M8 Spring Tee Nut 13 400479 Cylinder Guard 14 400480 Rear Cylinder Guard 15 950610M Low Head Cap Screw M6 1 00 x 10 mm 16 990602M Nut 17 400421 Cylinder Mounting Plate 18 920820M Socket Head Screw M8 1 25 x 20 mm 19 400481 Slide Guard 20 400419 Round Plate 21 950816M Low Head Cap Screw M8 1 25 x 16 mm 22 810 985 ...

Page 70: ... System Stations Accessories Service Parts Turn and Transfer 2 14 1 6 8 10 11 9 16 18 28 30 25 23 15 26 27 13 36 19 17 12 24 5 21 20 22 7 32 31 34 38 37 4 3 35 33 39 40 41 42 4 16 19 20 29 34 31 31 34 31 31 31 33 32 33 33 32 23 23 7 7 7 17 23 23 12 ...

Page 71: ...et Head Screw M6 1 00 x 10 mm 23 920812M Socket Head Screw M8 1 25 x 12 mm 24 940808M Shoulder Screw 8 mm Dia X 8 mm 25 400512 WWW LLL Top Cover 26 400561 WWW LLL Pallet Guide Bar 27 400563 Top Cover Post 28 910825M Button Head Screw M8 1 25 x 25 mm 29 400490 LH Z Bracket Left Hand 30 400490 RH Z Bracket Right Hand 31 400569 Shim Plate 32 920816M Socket Head Screw M8 1 25 x 16 mm 33 960816MFY Flan...

Page 72: ...51 961 Rev A ERT 150 Pallet System Stations Accessories Service Parts Pallet Pusher 2 14 10 11 7 9 16 18 23 15 26 13 19 17 12 24 5 21 20 22 1 6 27 25 4 3 8 10 28 38 37 35 36 34 30 31 32 30 31 32 33 29 39 40 41 41 42 43 44 ...

Page 73: ...PM 17 6 176 826 987 Motor Speed 25 Mpm Gear Ratio 27 1 RPM 21 5 215 826 988 Motor Speed 37 Mpm Gear Ratio 18 1 RPM 31 7 317 20 400085 Motor Gear 21 400366 Drive Cover 22 950816M Low Head Cap Screw M8 1 25 x 16 mm 23 920606M Socket Head Screw M6 1 00 x 6mm 24 FASN M8 Square Nut M8 25 400075 Bearing Idler Gear 26 400076 Bearing Spacer 27 930512M Flat Head Screw M5 80 x 12 mm 28 930816M Flat Head Scr...

Page 74: ...bly 3 FBCS 20X55 Connecting Strip 4 400278 Top Plate 5 FATB 20 Twist In Stud M8 x 20 mm 6 990812M Lock Nut M8 7 960816MFY Flanged Hex Head Cap Screw M8 x 16 mm LLLLL Part length in mm with one decimal place Length Example Length 485 mm LLLLL 04850 Service parts can be obtained through your distributor or directly from Dorner Mfg Corp 800 397 8664 or customerservice dorner com Item Part Number Desc...

Page 75: ...tem Stations Accessories Service Parts Sprocket Removal Tool Item Part Number Description 1 400571 Sprocket Removal Tool Service parts can be obtained through your distributor or directly from Dorner Mfg Corp 800 397 8664 or customerservice dorner com 1 ...

Page 76: ... date The return charge covers inspection cleaning disassembly disposal and reissuing of components to inventory If a replacement is needed prior to evaluation of returned item a purchase order must be issued Credit if any is issued only after return and evaluation is complete Dorner has representatives throughout the world Contact Dorner for the name of your local representative Our Customer Serv...

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