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851-953 Rev. A

Record Conveyor Serial Number Here

Variable Speed 

VFD Controllers

 Installation, Maintenance, and Parts Manual 

Summary of Contents for 32MVA1121 Series

Page 1: ...ther service manuals visit our website at www dornerconveyors com manuals literature 851 953 Rev A Record Conveyor Serial Number Here Variable Speed VFD Controllers Installation Maintenance and Parts Manual ...

Page 2: ...nting 10 AquaPruf Sanitary Controller Mounting 12 Wiring 13 Preventive Maintenance and Adjustment 14 Required Tools 14 Controller Setup 14 Notes 15 Service Parts 16 Industrial VFD Controller 16 Sanitary VFD Controller 18 Return Policy 20 Introduction Upon receipt of shipment Compare shipment with packing slip Contact factory regarding discrepancies Inspect packages for shipping damage Contact carr...

Page 3: ...roperly grounded Failure to properly ground controller may cause injury to personnel A DANGER Hazardous voltage will cause severe injury or death LOCKOUT POWER BEFORE wiring A WARNING Exposed moving parts can cause severe injury DO NOT ATTEMPT ADJUSTMENTS WITH CONVEYOR RUNNING A WARNING Dorner cannot control the physical installation and application of conveyors Taking protective measures is the r...

Page 4: ...5 0 37 2 3 32MVA2122 X 230 Volts Single Phase 60 230 Volts Three Phase 0 5 0 37 2 3 32MVA2322 X 230 Volts Three Phase 60 230 Volts Three Phase 0 5 0 37 2 3 32MVA4342 X 460 Volts Three Phase 60 460 Volts Three Phase 0 5 0 37 1 2 32MVA1121 X 115 Volts Single Phase 60 230 Volts Three Phase 1 0 0 75 5 8 32MVA2121 X 230 Volts Single Phase 60 230 Volts Three Phase 1 0 0 75 4 3 32MVA2321 X 230 Volts Thre...

Page 5: ... 2 2 76MVA2127S 230 Volts Single Phase 60 230 Volts Three Phase 2 0 1 50 7 76MVA2327S 230 Volts Three Phase 60 230 Volts Three Phase 2 0 1 50 7 76MVA4347S 460 Volts Three Phase 60 230 Volts Three Phase 2 0 1 50 5 8 NOTE All Dorner OPTIDRIVE VFD s are supplied with an inline line filter to meet EN 61800 3 or other EMC standards Consult the safety information section of the vendor manual Flat Head S...

Page 6: ...ary Conveyors For 7200 and 7300 series conveyors see 7200 and 7300 Series Controller Mounting on page 9 For AquaGard series conveyors see AquaGard Sani tary Controller Mounting on page 10 For AquaPruf series conveyors see AquaPruf Sanitary Controller Mounting on page 12 Industrial Controller Mounting 2200 and 3200 Conveyor Mounting Installation Component List Figure 2 Figure 2 Figure 2 A WARNING E...

Page 7: ... Figure 4 item 1 into ends of mounting rails Figure 4 item 2 Figure 4 Figure 4 3 Attach mounting bars Figure 5 item 1 to controller with screws Figure 5 item 2 Figure 5 Figure 5 4 Install drop in tee bars Figure 6 item 1 in 2200 Series or 3200 Series conveyor T slots Figure 6 Figure 6 5 Attach controller Figure 7 item 1 to conveyor with screws Figure 7 item 2 Figure 7 Figure 7 2 1 2 1 1 2 2 1 1 2 ...

Page 8: ...hten four screws Figure 9 item 1 until snug Do not fully tighten at this time Figure 9 Figure 9 4 Install two nuts Figure 10 item 1 into slot in upper mounting rail Secure controller Figure 10 item 2 into stand leg T slot with two washers Figure 10 item 3 and screws Figure 10 item 4 Figure 10 Figure 10 5 Repeat step to secure controller to lower mounting rail 6 Tighten four screws Figure 11 item 1...

Page 9: ...on Component List Figure 14 Figure 14 Figure 14 1 Attach mounting plates Figure 15 item 1 to controller Figure 15 item 2 with washers Figure 15 item 3 and screws Figure 15 item 4 Figure 15 Figure 15 A WARNING Exposed moving parts can cause severe injury LOCK OUT POWER before removing guards or performing maintenance 1 2 1 Accessory Mounting Clips 2x Shipped with gearmotor mount package 2 Mounting ...

Page 10: ...e 17 item 3 Figure 17 Figure 17 AquaGard Sanitary Controller Mounting Installation Component List Figure 18 Figure 18 Figure 18 3 1 2 2 1 3 A WARNING Exposed moving parts can cause severe injury LOCK OUT POWER before removing guards or performing maintenance 1 Controller Mount Plate 2 Mounting Plate 2x 3 VFD Controller 4 Hex Head Screws 4x 5 Washers 4x 6 Hex Head Screws 2x 7 Hex Head Screws 2x 8 W...

Page 11: ...ch controller mount plate Figure 20 item 1 to mounting plates Figure 20 item 2 with screws Figure 20 item 3 Figure 20 Figure 20 3 To install assembly to conveyor at stand location remove stand carriage bolts and replace with new carriage bolts Figure 21 item 1 Figure 21 Figure 21 4 To install assembly to conveyor at frame connection remove screws and replace with new screws Figure 22 item 1 Figure...

Page 12: ...plate Figure 25 item 1 to mounting plates Figure 25 item 2 with screws Figure 25 item 3 Figure 25 Figure 25 3 Install assembly to conveyor at stand location by removing screws and replacing with new screws Figure 26 item 1 Figure 26 Figure 26 A WARNING Exposed moving parts can cause severe injury LOCK OUT POWER before removing guards or performing maintenance 1 Controller Mount Plate 2 Mounting Pl...

Page 13: ...moving parts can cause severe injury LOCK OUT POWER before removing guards or performing maintenance A WARNING Controller must be properly grounded Failure to properly ground control box may cause injury to personnel NOTE A circuit breaker or a disconnect switch with fuses must be provided in accordance with the National Electrical Code NEC and all local codes Refer to Lenze Installation and Opera...

Page 14: ...n time Minimum frequency 10 Hz for Sanitary units 6 Hz for Industrial units Maximum frequency 60 Hz Overloads set to motor Full Load Amperes FLA A DANGER Hazardous voltage will cause severe injury or death LOCKOUT POWER BEFORE wiring A WARNING Exposed moving parts can cause severe injury LOCK OUT POWER before removing guards or performing maintenance NOTE For additional information or desired sett...

Page 15: ...851 953 Rev A 15 Dorner Mfg Corp Variable Speed VFD Controllers Notes ...

Page 16: ...FD Controller NOTE For replacement parts other than those shown in this section contact an authorized Dorner distributor or Dorner directly Recommended Critical Service Parts and Kits are identified by the Key Service Parts symbol Dorner recommends keeping these parts on hand 1 5 4 6 3 2 8 7 ...

Page 17: ...Phase Input 60Hz 230 Volts Three Phase Output 805 2491 VFD Controller 1 0 Hp 230 Volts Three Phase Input 60Hz 230 Volts Three Phase Output 805 2492 VFD Controller 1 0 Hp 460 Volts Three Phase Input 60Hz 230 Volts Three Phase Output 805 2493 VFD Controller 2 0 Hp 230 Volts Single Phase Input 60Hz 230 Volts Three Phase Output 805 2494 VFD Controller 2 0 Hp 230 Volts Three Phase Input 60Hz 230 Volts ...

Page 18: ...Dorner Mfg Corp 18 851 953 Rev A Variable Speed VFD Controllers Service Parts Sanitary VFD Controller 1 5 4 6 3 2 7 8 9 10 11 12 ...

Page 19: ...r 1 0 Hp 460 Volts Three Phase Input 60Hz 230 Volts Three Phase Output 805 2493 VFD Controller 2 0 Hp 230 Volts Single Phase Input 60Hz 230 Volts Three Phase Output 805 2494 VFD Controller 2 0 Hp 230 Volts Three Phase Input 60Hz 230 Volts Three Phase Output 805 2495 VFD Controller 2 0 Hp 460 Volts Three Phase Input 60Hz 230 Volts Three Phase Output 2 506344 Mounting Plate 3 960408MSS Hex Head Cap ...

Page 20: ... return charge covers inspection cleaning disassembly disposal and reissuing of components to inventory If a replacement is needed prior to evaluation of returned item a purchase order must be issued Credit if any is issued only after return and evaluation is complete Dorner has representatives throughout the world Contact Dorner for the name of your local representative Our Customer Service Team ...

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