Dorner 2200 series Installation, Maintenance & Parts Manual Download

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851-816 Rev. E

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2200 Series Version 2

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Installation, Maintenance & Parts Manual

Summary of Contents for 2200 series

Page 1: ... 816 Rev E For other service manuals visit our website at www dornerconveyors com manuals literature Record Conveyor Serial Number Here 2200 Series Version 2 Conveyors Installation Maintenance Parts Manual ...

Page 2: ...th Remote Start Stop Cable 23 Cover Mounted Controls with Customer Provided Power Supply 24 Cover Mounted Controls with Photo Eye Option 25 Guide Clips 26 Adjustable Guides 26 Notes 28 Preventive Maintenance and Adjustment 29 Required Tools 29 Standard Tools 29 Checklist 29 Lubrication 29 Maintaining Conveyor Belt 29 Troubleshooting 29 Cleaning 29 Conveyor Belt Replacement 29 Conveyor Belt Replace...

Page 3: ...ustable Guiding 84 19 39 49 Profile Horizontal Adjustable Guiding 85 20 40 50 Profile Tool Less Horizontal Adjustable Guiding 86 2 Cleated Profile 1 00 25 mm High Side 87 4 Cleated Profile 1 00 25 mm High Side Non Reversing 88 3 Cleated Profile 2 50 64 mm High Side 89 5 Cleated Profile 2 50 64 mm High Side Non Reversing 90 3 Cleated LPZ Profile 2 50 64 mm High Side 91 5 Cleated LPZ Profile 2 50 64...

Page 4: ...vice Parts for all conveyor products These time saving kits are easy to order designed for fast installation and guarantee you will have what you need when you need it Key Parts and Kits are marked in the Service Parts section of this manual with the Performance Parts Kits logo Dorner 2200 series conveyors are covered by Patent Numbers 5 174 435 6 298 981 6 422 382 and corresponding patents and pa...

Page 5: ...PLOSIVE ENVIRONMENT The electric gearmotor generates heat and could ignite combustible vapors Failure to comply will result in death or serious injury A WARNING CRUSH HAZARD DO NOT place hands or fingers inside the conveyor while it is running DO NOT wear loose garments while operating the conveyor Loose garments can become caught up in the conveyor Failure to comply could result in serious injury...

Page 6: ...eed Control 2 Directional On Off Switch 3 Power Input Jack 2 3 1 Conveyor Length V Guide Mounting Brackets Idler Tail Type Shaft Position Conveyor Width 22ED M WW LLLL V PA BB Document Language Profile A side PD I D Profile D side Belt Type X 1 2 3 4 Tail 4 Auxiliary Tail 3 Auxiliary Shaft Option Tail 2 Auxiliary Shaft Option Tail 1 Auxiliary Shaft Option Auxiliary Shaft Exists Shaft Option Convey...

Page 7: ... M WW LLLL V PA BB Document Language Profile A side PD I D Profile D side Belt Type X 1 2 3 4 Tail 4 Auxiliary Shaft Option Tail 3 Auxiliary Shaft Option Tail 2 Auxiliary Shaft Option Tail 1 Auxiliary Shaft Option Auxiliary Shaft Exists E Discharge Tail Type Mid Center Drive Type L1 Section Length V Guide Mounting Incline Decline Shaft Position Conveyor Width 22ED M WW LLLL V PA BB Document Langua...

Page 8: ... 24 610 mm Idler End 2 96 2438 mm For conveyors longer than 13 ft 3962 mm install support at joint Figure 4 Figure 4 Flat Belt LPZ Conveyor Supports Maximum Distances 1 18 457 mm Drive End 2 96 2438 mm 3 24 610 mm Idler End Maximum Angle 4 5 to 20 degrees Figure 5 Figure 5 Cleated Belt LPZ Conveyor Supports Maximum Distances 1 18 457 mm Drive End 2 96 2438 mm 3 24 610 mm Idler End Maximum Angle 4 ...

Page 9: ... 2 00 ft 610 mm to 24 ft 7315 mm in 0 12 0 31 mm increments Belt Travel 4 0 88 mm per revolution of pulley Maximum Belt Speed 264 ft minute 80 5 m minute Belt Take up 0 38 10 mm of stroke 0 75 19 mm of belt take up Conveyor Width Reference WW 12 14 16 18 20 22 24 Conveyor Belt Width 12 305 mm 14 356 mm 16 406 mm 18 457 mm 20 508 mm 22 559 mm 24 609 mm Maximum Conveyor Load See NOTE Below 80 lb 36 ...

Page 10: ...4 ft 7315 mm in 0 12 0 31 mm increments Belt Travel 4 2 107 mm per revolution of pulley Maximum Belt Speed 235 ft minute 72 m minute Belt Take up 1 25 mm of stroke 2 51 mm of belt take up Center Drive Conveyors Only Conveyor Width Reference WW 12 14 16 18 20 22 24 Conveyor Belt Width 12 305 mm 14 356 mm 16 406 mm 18 457 mm 20 508 mm 22 559 mm 24 609 mm Maximum Conveyor Load See NOTE Below 120 lb 5...

Page 11: ... 2 00 ft 610 mm to 10 00 ft 3048 mm in 0 12 0 31 mm increments Belt Travel 4 0 88 mm per revolution of pulley Maximum Belt Speed 264 ft minute 80 5 m minute Belt Take up 0 38 10 mm of stroke 0 75 19 mm of belt take up Conveyor Width Reference WW 12 14 16 18 20 22 24 Conveyor Belt Width 12 305 mm 14 356 mm 16 406 mm 18 457 mm 20 508 mm 22 559 mm 24 609 mm Maximum Conveyor Load See NOTE Below 80 lb ...

Page 12: ... 00 ft 3048 mm in 0 12 0 31 mm increments Total Conveyor Length Belt Travel 4 0 88 mm per revolution of pulley Maximum Belt Speed 264 ft minute 80 5 m minute Belt Take up 0 38 10 mm of stroke 0 75 19 mm of belt take up Conveyor Width Reference WW 12 14 16 18 20 22 24 Conveyor Belt Width 12 305 mm 14 356 mm 16 406 mm 18 457 mm 20 508 mm 22 559 mm 24 609 mm Maximum Conveyor Load See NOTE Below 80 lb...

Page 13: ...f belt take up Conveyor Width Reference WW 10 12 14 16 18 Conveyor Belt Width 10 254 mm 12 305 mm 14 356 mm 16 406 mm 18 457 mm Maximum Conveyor Load See iDrive Load Capacity Chart Below Conveyor Length Reference LLLL 0150 to 0800 in 0001 increments Conveyor Length 1 50 ft 457 mm to 8 ft 2438 mm in 0 12 0 31 mm increments Belt Travel 4 0 88 mm per revolution of spindle Maximum Belt Speed 70 ft min...

Page 14: ...20 20 20 20 19 19 0 10 17 17 17 16 16 0 0 12 15 15 14 0 0 0 0 14 18 0 0 0 0 0 0 0 2 4 24 Ft Min FOR BELT TYPE 09 LENGTH 2 3 4 5 6 7 8 WIDTH 2 25 25 25 25 25 25 25 3 25 25 25 25 25 25 25 4 25 25 25 25 25 25 25 5 25 25 25 25 25 25 25 6 25 25 25 25 25 25 25 8 25 25 25 25 25 25 25 10 25 25 25 25 25 0 0 12 25 25 25 0 0 0 0 14 25 25 25 0 0 0 0 16 25 25 25 0 0 0 0 18 25 25 0 0 0 0 0 1 7 17 Ft Min FOR BEL...

Page 15: ...7 17 17 17 17 0 8 16 16 16 16 15 15 0 10 13 13 13 12 12 0 0 12 11 11 10 0 0 0 0 14 18 0 0 0 0 0 0 0 2 4 24 Ft Min FOR DOUBLE CARCASS BELT TYPE 05 LENGTH 2 3 4 5 6 7 8 WIDTH 2 25 25 25 25 25 25 25 3 25 25 25 25 25 25 25 4 25 25 25 25 25 25 25 5 25 25 25 25 25 25 25 6 25 25 25 25 25 25 25 8 25 25 25 25 25 25 25 10 25 25 25 25 25 0 0 12 25 25 25 25 0 0 0 14 18 25 25 25 25 0 0 0 1 7 17 Ft Min FOR DOUB...

Page 16: ...5 25 25 25 25 25 25 5 25 25 25 25 25 25 25 6 25 25 25 25 25 25 25 8 25 25 25 25 25 25 25 10 23 23 23 23 23 0 0 12 21 21 21 0 0 0 0 14 18 16 16 0 0 0 0 0 2 4 24 Ft Min FOR SINGLE PLY BELT TYPES 19 53 72 73 AND 76 LENGTH 2 3 4 5 6 7 8 WIDTH 2 25 25 25 25 25 25 25 3 25 25 25 25 25 25 25 4 25 25 25 25 25 25 25 5 25 25 25 25 25 25 25 6 25 25 25 25 25 25 25 8 25 25 25 25 25 25 25 10 25 25 25 25 25 0 0 1...

Page 17: ...13 0 8 13 13 13 12 12 12 0 10 10 10 9 9 9 0 0 12 18 0 0 0 0 0 0 0 2 4 24 Ft Min FOR ALL OTHER BELT TYPES LENGTH 2 3 4 5 6 7 8 WIDTH 2 25 25 25 25 25 25 25 3 25 25 25 25 25 25 25 4 25 25 25 25 25 25 25 5 25 25 25 25 25 25 25 6 25 25 25 25 25 25 25 8 25 25 25 25 25 25 25 10 25 25 25 25 25 0 0 12 25 25 25 0 0 0 0 14 18 25 25 0 0 0 0 0 1 7 17 Ft Min FOR ALL OTHER BELT TYPES LENGTH 2 3 4 5 6 7 8 WIDTH ...

Page 18: ... 17 17 0 8 16 16 16 16 16 15 0 10 13 13 13 12 12 0 0 12 11 11 11 0 0 0 0 14 18 0 0 0 0 0 0 0 1 7 17 Ft Min FOR NOSE BAR BELTS LENGTH 2 3 4 5 6 7 8 WIDTH 2 25 25 25 25 25 25 0 3 25 25 25 25 25 25 0 4 25 25 25 25 25 25 0 5 25 25 25 25 25 25 0 6 25 25 25 25 25 25 0 8 25 25 25 25 25 25 0 10 25 25 25 25 25 0 0 12 25 25 25 0 0 0 0 14 18 25 25 0 0 0 0 0 NOTE Maximum conveyor loads based on Non accumulati...

Page 19: ...ting Brackets on page 21 and Return Rollers on page 22 Conveyors Longer Than 12 ft 3658 mm 1 Locate and arrange conveyor sections by section labels Figure 8 item 1 Figure 8 Figure 8 2 On tension end of the conveyor identified with a label Figure 9 item 1 push in head plate assembly Figure 9 item 2 a On both sides of conveyor loosen and move cam tracking assemblies Figure 9 item 3 if equipped away ...

Page 20: ...ackets on page 21 and Return Rollers on page 22 7 If equipped with cam tracking assemblies reposition and adjust belt tracking Refer to Conveyor Belt Tracking on page 44 Knuckles 1 Roll out conveyor belt Loosen four screws Figure 12 item 1 on both sides of knuckle Figure 12 item 2 Slide frame Figure 12 item 3 into knuckle Figure 12 item 2 Tighten screws Figure 12 item 1 to 60 in lb 7 N m on both s...

Page 21: ...and T bars Figure 14 item 5 Figure 15 item 5 from brackets 3 Insert T bars Figure 14 item 5 Figure 15 item 5 into conveyor side slots Figure 16 item 1 Fasten brackets Figure 16 item 2 to conveyor with mounting screws Figure 16 item 3 Figure 16 Figure 16 4 Fasten brackets to support stand with mounting screws Figure 14 item 2 washers Figure 14 item 3 and nuts Figure 14 item 4 5 Tighten all screws t...

Page 22: ...em 2 Figure 18 item 2 from roller assembly 3 Install roller assemblies Figure 19 item 1 as shown Tighten screws Figure 19 item 2 to 60 in lb 7 Nm Figure 19 Figure 19 8 24 203 610 mm Wide Flat Belt Conveyors 1 Locate return rollers Exploded view shown in Figure 20 Figure 20 Figure 20 2 Remove screws Figure 20 item 1 and clips Figure 20 item 2 from roller assembly 3 Install roller assembly as shown ...

Page 23: ...Figure 23 item 1 Figure 23 Figure 23 3 Select conveyor speed with speed control knob Figure 23 item 2 4 Remote start stop cable Figure 23 item 3 comes with wire nut over remote leads to allow test running conveyor 5 Remove wire nut and connect red and black wires to switching device Switching device minimum rating 1 amp 24 VDC A WARNING Motor will start immediately once power is supplied Exposed m...

Page 24: ...d Power Supply 1 Locate the male disconnect plug Figure 24 item 1 provided Figure 24 Figure 24 2 Wire and solder DC power to the two terminals of the provided DC power plug Wire VDC to the short lug Figure 25 item 1 and VDC to the long lug Figure 25 item 2 Figure 25 Figure 25 3 Required power is 24VDC 2 amps minimum 1 2 1 ...

Page 25: ...concerning pot adjustment until the green output LED activates assuming the sensor is in the light operate mode Note the position and remove the sample object Now continue turning the sensitivity setting clockwise to find the position where the green LED activates from the background reflection Reset the sensitivity midway between the two positions 5 Photo eye comes preset to Light On operation wh...

Page 26: ...otates and engages inside of t slot Figure 28 Figure 28 Adjustable Guides 1 Install guide bracket assembly Figure 29 item 1 into the conveyor t slot Figure 29 item 2 Figure 29 Figure 29 2 Tighten screws Figure 30 item 1 making sure t nut Figure 30 item 2 rotates and engages inside of the t slot Figure 30 Figure 30 3 Loosen screw Figure 31 item 1 on end of shaft Figure 31 item 2 to remove clip Figu...

Page 27: ...e 33 item 2 Figure 33 Figure 33 5 Reassemble clip Figure 34 item 1 and attach to shaft Figure 34 item 2 Tighten screw Figure 31 item 1 on end of shaft Figure 34 Figure 34 6 Adjust rail width with top screw Figure 35 item 1 Figure 35 Figure 35 7 Adjust rail height with lower screw Figure 36 item 1 Figure 36 Figure 36 1 2 1 2 1 1 ...

Page 28: ...Dorner Mfg Corp 28 851 816 Rev E 2200 Series Version 2 Conveyors Notes ...

Page 29: ...conveyor Improperly positioned accessories Bolt on guiding is pinching belt Stalling or slipping indicates Excessive load on belt Conveyor belt or drive timing belt are not properly ten sioned Worn knurl or impacted dirt on drive pulley Intermittent jamming or drive train problems Damage to V guide indicates Twisted or damaged conveyor frame Dirt impacted on pulleys Excessive or improper side load...

Page 30: ...tands Figure 38 item 1 at both ends of the conveyor Place an additional support stand Figure 38 item 2 under the drive motor if equipped See WARNING Figure 38 Figure 38 2 Remove mounting brackets Figure 38 item 3 from one side of conveyor Reverse steps 3 4 of Mounting Brackets section beginning on page 21 If equipped with heavy load drive package remove brackets from side opposite drive cover Figu...

Page 31: ...ped remove return rollers and guiding and accessories from one side of conveyor 2 Loosen corner screws Figure 42 item 1 on each side of the drive module Figure 42 item 2 Figure 42 Figure 42 3 Remove tension door screws Figure 42 item 3 on each side of the drive module 4 Using finger grip holes Figure 42 item 4 open the tension door Figure 42 item 5 to release conveyor belt tension 5 On tension end...

Page 32: ...0 Proceed to Drive Module Removal on page 33 and Belt Removal from Drive Module on page 34 Gearmotor Mounting Package Removal 1 Remove cover screws Figure 45 item 1 and remove cover Figure 45 item 2 Figure 45 Figure 45 2 Loosen belt tensioner Figure 46 item 1 then remove timing belt Figure 46 item 2 Figure 46 Figure 46 NOTE On conveyors 4 ft 1219 mm and shorter by 8 203 mm and wider it is be neces...

Page 33: ...49 2 Loosen clamp screws Figure 49 item 2 on each corner of the module Remove the module NOTE If the timing belt does not slide over the pulley flange loosen the driven pulley set screws Figure 47 item 1 and remove the pulley Figure 47 item 2 with the belt Figure 47 item 3 1 2 3 1 A WARNING Removing drive module without support under the module may lead to personal injury PROVIDE SUPPORT UNDERNEAT...

Page 34: ...3 and remove pulley Figure 51 item 4 b For 5 127 mm or wider conveyor depress both sides of spring loaded shaft and remove pulley Figure 52 item 5 4 Remove the conveyor belt Belt Removal for Mid Drive Conveyors 1 Remove belt tension See Conveyor Belt Replacement on page 29 for releasing belt tension 2 Remove two screws Figure 53 item 1 from bottom of mid drive assembly Figure 53 item 2 Figure 53 F...

Page 35: ...ssories from one side of conveyor 4 On tension end of the conveyor identified with a label Figure 57 item 1 push in head plate assembly Figure 57 item 2 a On both sides of conveyor loosen and move cam tracking assemblies Figure 57 item 3 if equipped away from head plates b Loosen fastening screws Figure 57 item 4 and push head plate assembly inward Figure 57 Figure 57 Cleated Belt Conveyors 1 If e...

Page 36: ...0 item 2 on both sides of knuckle Figure 60 Figure 60 6 Remove screw Figure 60 item 3 and remove roller bearing assembly Figure 60 item 4 on both sides of knuckle 7 Remove belt from conveyor Flat Belt Conveyors 1 Remove screws Figure 61 item 1 on both sides of conveyor Figure 61 Figure 61 2 Remove guard Figure 62 item 1 Figure 62 Figure 62 3 Remove idler pulley a For 2 44 mm through 4 95 mm wide c...

Page 37: ...turn rollers and guiding With Stands and Gearmotor Mounting Package 1 Ensure temporary support stands Figure 66 item 1 are placed at both ends of the conveyor Place an additional support stand under the drive motor Figure 66 item 2 if equipped See WARNING Figure 66 Figure 66 2 Orient belt so splice leading fingers Figure 65 item 1 point in the direction of belt travel as identified by the conveyor...

Page 38: ...r Drive Conveyors Figure 69 Figure 69 Figure 70 Figure 70 1 Orient the conveyor belt so that the splice leading fingers Figure 71 item 1 point in the direction of belt travel indicated by the label Figure 70 item 1 Figure 71 Figure 71 1 IMPORTANT On a center drive conveyors belt travel direction is identified by an arrow decal on the side of the conveyor Figure 69 item 1 Figure 70 item 1 NOTE It i...

Page 39: ...the belt over both ends of the conveyor 7 On conveyors with stands re install conveyor mounting brackets Refer to Mounting Brackets on page 21 steps 3 through 5 8 Adjust the conveyor tensioning end See Conveyor Belt Tensioning on page 42 9 Carefully close the drive module tension door Figure 73 item 1 See WARNING Figure 73 Figure 73 10 Tighten corner screws Figure 74 item 1 on each side of the dri...

Page 40: ...frame assembly Cleated Belt Conveyors 1 If equipped with an upper knuckle install roller bearing assembly Figure 76 item 1 into knuckle plate Figure 76 item 2 with screws Figure 76 item 3 on both sides of conveyor Figure 76 Figure 76 2 Install guard Figure 76 item 4 on both sides of conveyor with screws Figure 76 item 5 Tighten screws to 25 in lb 3 Nm 3 Install spacers Figure 77 item 1 on both sid...

Page 41: ...uiding Flat Belt Conveyors 1 Install idler pulley a For 2 44 mm through 4 95 mm wide conveyors install pulley Figure 79 item 1 and pulley shaft Figure 79 item 2 Install washer Figure 79 item 3 and E ring clip Figure 79 item 4 on one side Figure 79 Figure 79 b For 5 127 mm or wider conveyor push spring loaded shaft ends Figure 80 item 1 inward Install roller Figure 80 item 2 Figure 80 Figure 80 2 P...

Page 42: ... marks Figure 84 item 1 2 Replace belt if proper tensioning can not be obtained while aligning the end of the conveyor frame with or between the tensioning marks See NOTE Figure 84 Figure 84 3 After adjusting proper tensioning tighten fastening screws Figure 83 item 5 on both sides of conveyor to 60 in lb 7 Nm 4 If equipped install dust covers Figure 83 item 3 5 If equipped with cam tracking assem...

Page 43: ...igure 86 item 5 c Rotate pinion gear Figure 86 item 6 to adjust head plate assembly Figure 86 Figure 86 2 Adjust head plate assembly so end of conveyor frame aligns with or between the head plate tensioning marks Figure 87 item 1 2 Replace belt if proper tensioning can not be obtained while aligning the end of the conveyor frame with or between the tensioning marks See NOTE Figure 87 Figure 87 3 A...

Page 44: ...4 With the conveyor running use a 5 mm hex key wrench to rotate the tracking cam Figure 88 item 4 in small increments until the belt tracks in the center of the conveyor Then while holding the cam in position re tighten the head plate fastening screws Figure 88 item 2 with a 4 mm hex key wrench to 60 in lb 7 Nm Pulley Replacement Unless instructed otherwise leave belt in place to remove the desire...

Page 45: ...re position the cam assemblies against the head plates and adjust belt tracking See Conveyor Belt Tracking on page 44 B iDrive Pulley Removal 1 Remove belt Refer to Belt Removal for End Drive and iDrive Conveyors on page 30 2 Remove drive side cover Figure 91 item 1 by removing two iDrive cover screws Figure 91 item 2 Figure 91 Figure 91 3 Unplug motor connector Figure 92 item 1 from cover wiring ...

Page 46: ...o head plate fastening screws Figure 95 item 1 from opposite side of conveyor Figure 95 Figure 95 8 Loosen two set screws Figure 96 item 1 on driven pulley Figure 96 item 2 and slide off shaft to remove Figure 96 Figure 96 9 Remove head plate Figure 97 item 1 from frame Figure 97 Figure 97 10 Remove and replace spindle Figure 97 item 2 11 Re install in the reverse order of removal 1 1 1 1 2 1 A WA...

Page 47: ...racking on page 44 C Idler Pulley Removal 1 On one side of the conveyor remove screw Figure 100 item 1 and remove dust cover Figure 100 item 2 if installed Figure 100 Figure 100 2 Remove two fastening screws Figure 100 item 3 3 Remove the head plate Figure 101 item 1 from the conveyor frame holding spindle in place Figure 101 Figure 101 4 Slide spindle out of the belt loop 5 To replace the idler t...

Page 48: ...ove lower screw Figure 103 item 1 and remove tail nut bar Figure 103 item 2 and side plate Figure 103 item 3 Figure 103 Figure 103 6 Remove outer and inner end plate Figure 104 item 1 Figure 104 Figure 104 7 Remove and replace bearings Figure 105 item 1 and rods Figure 105 item 2 as necessary Figure 105 Figure 105 8 Assemble and install head plate in reverse order of removal Use a hex key wrench t...

Page 49: ...il remove two fastening screws Figure 106 item 2 5 Remove lower screw Figure 107 item 1 and remove tail nut bar Figure 107 item 2 and side plate Figure 107 item 3 Figure 107 Figure 107 6 Remove outer and inner end plate Figure 108 item 1 Figure 108 Figure 108 7 Remove spindles Figure 109 item 1 Figure 109 Figure 109 8 Remove bearing carrier if installed Figure 110 item 1 and spindles Figure 110 it...

Page 50: ...le Idler Pulley Removal 1 Remove the gearmotor drive package Refer to Gearmotor Mounting Package Removal on page 32 2 Remove the drive module Refer to Drive Module Removal on page 33 3 Remove the grooved idler pulley Refer to Belt Removal from Drive Module on page 34 step 3 4 Remove smooth idler pulleys a For 2 44 mm 3 70 mm or 4 95 mm wide conveyor remove E ring clips and washers Figure 111 item ...

Page 51: ...from each side of mounting block Figure 116 item 2 Figure 116 Figure 116 6 Separate mounting blocks Figure 117 item 1 from spindle Figure 117 item 2 Figure 117 Figure 117 7 Replace spindle 8 Install components reverse order of removal 9 Be certain to use a square Figure 118 item 1 across mounting blocks Figure 118 item 2 so blocks are aligned to one another before tightening hardware Figure 118 Fi...

Page 52: ...ing housings Figure 119 item 4 and then remove idler pulley from knuckle plates Bearing Removal and Replacement Removal 1 Place bearing removal tool part 456063 Figure 120 item 1 below bearing Figure 120 item 2 with lip Figure 120 item 3 located in gap Figure 120 item 4 between bearing and spindle hub Figure 120 item 5 as shown Figure 120 Figure 120 2 Using puller part 807 1716 Figure 121 item 1 r...

Page 53: ...eplacement 1 Remove belt Refer to Belt Removal for End Drive and iDrive Conveyors on page 30 2 Remove inframe drive side cover Figure 125 item 1 by removing two head plate fastening screws Figure 125 item 2 Figure 125 Figure 125 3 Unplug motor connector Figure 126 item 1 from cover wiring connector Figure 126 item 2 and cut cable tie Figure 126 item 3 from conveyor Figure 126 Figure 126 4 Loosen f...

Page 54: ...ing belt tensioning Knuckle Return Roller Replacement Cleated Belt Conveyor 1 Remove belt tension 2 If equipped with a lower knuckle remove screws Figure 130 item 1 and remove guards Figure 130 item 2 on both sides of knuckle Figure 130 Figure 130 3 Remove screws Figure 130 item 3 and remove roller bearing assembly Figure 130 item 4 on both sides of knuckle 4 If equipped with an upper knuckle remo...

Page 55: ... 133 item 1 Figure 133 Figure 133 3 Remove idler pulley a For 2 44 mm through 4 95 mm wide conveyors remove E ring clip Figure 134 item 1 and washer Figure 134 item 2 from one side Remove pulley shaft Figure 134 item 3 and pulley Figure 134 item 4 Figure 134 Figure 134 b For 5 127 mm or wider conveyor push spring loaded shaft ends Figure 135 item 1 inward Remove roller Figure 135 item 2 Figure 135...

Page 56: ... item 1 flat side down over washer Figure 136 item 2 or hole in workbench that has a minimum diameter of 5 8 Figure 136 Figure 136 3 Use a hammer and punch 1 4 1 2 dia Figure 137 item 1 or long bolt to knock out slug Figure 138 item 1 for shaft backing up tail plate with washer Figure 137 Figure 137 Figure 138 Figure 138 4 Repeat the same operation to knockout Figure 140 item 1 for alignment screw...

Page 57: ... 2 Figure 141 Figure 141 3 Pry pinion assembly Figure 142 item 1 from conveyor frame by alternating sides Figure 142 Figure 142 4 Replace worn components Figure 143 Figure 143 5 To reassemble make sure that the lines Figure 144 item 1 on the pinion end gears Figure 144 item 2 are aligned Figure 144 Figure 144 6 Slide on retaining plates Figure 145 item 1 Figure 145 Figure 145 7 Insert pinion assem...

Page 58: ...r until fully assembled onto conveyor frame Figure 147 Figure 147 Figure 148 Figure 148 9 Insert both gear racks Figure 149 item 1 into conveyor frame Figure 149 Figure 149 Figure 150 Figure 150 A CAUTION Do not hit pinion gear with hammer It may cause damage to the pinion teeth 1 1 NOTE Make sure the bent end Figure 150 item 1 of the gear rack is NOT assembled into the conveyor frame 1 1 ...

Page 59: ...ully collapsed Figure 151 Figure 151 Figure 152 Figure 152 11 Reinstall idler tail by sliding tail assembly Figure 153 item 1 fully back onto conveyor frame Figure 153 Figure 153 12 Reinstall belt on end of conveyor then tension the belt See Conveyor Belt Tensioning on page 42 NOTE The gear racks must be aligned with each other as shown above Example of misaligned gear racks shown below 2 1 1 ...

Page 60: ...TE For replacement parts other than those shown in this section contact an authorized Dorner Service Center or the factory Key Service Parts and Kits are identified by the Performance Parts Kits logo Dorner recommends keeping these parts on hand 1 3 2 4 5 6 9 Drive Spindle Kit 10 Bearing Kit 7 7 8 ...

Page 61: ...et Head Screw 1 4 28 x 375 8 206006 Tail Nut Bar for V Guided Belts 206006 LHBEND Tail Nut Bar for Non V Guided Belts 9 22V2FO WW Knurled Spindle Kit One Keyed Shaft Includes Items 1 2 4 5 and 6 22V2FK WW Dual Shaft Knurled Spindle Kit Two Keyed Shafts Includes Items 1 2 4 5 and 6 22V2FS WW Common Drive Knurled Conveyor Spindle Kit Keyed Shaft Stub Shaft Includes Items 1 2 4 5 and 6 22V2FE WW Comm...

Page 62: ...Dorner Mfg Corp 62 851 816 Rev E 2200 Series Version 2 Conveyors Service Parts iDrive Tail 15 20 11 5 2 9 4 13 1 16 22 12 3 6 8 7 19 17 10 14 18 21 24 iDrive Tail Kit 18 25 Bearing Kit 23 ...

Page 63: ...ote start stop cable for A position 22FDR6D Electrical Assembly with speed direction and 6 remote start stop cable for D position 22FDR30A Electrical Assembly with speed direction and 30 remote start stop cable for A position 22FDR30D Electrical Assembly with speed direction and 30 remote start stop cable for D position 8 203729 Timing Belt Tension Cam 9 206045 Clamp Plate 10 203639 Nut Bar 203639...

Page 64: ...Dorner Mfg Corp 64 851 816 Rev E 2200 Series Version 2 Conveyors Service Parts Idler Tail 7 1 2 3 4 5 6 9 Idler Spindle Kit 10 Bearing Kit 8 ...

Page 65: ... 5 808 020 Magnet Optional 6 930616M Flat Head Screw M6 1 00 x 16 mm 7 450226SSP Magnet Sleeve Optional 8 206006 Tail Nut Bar for V Guided Belts 206006 LHBEND Tail Nut Bar for Non V Guided Belts 9 22V2TO WW Standard Idler Spindle Kit Includes Items 1 2 4 and 6 22V2TM WW Idler Spindle Kit with Magnet Includes Items 1 2 4 5 6 and 7 22V2TS WW Idler Spindle Kit with One Stub Shaft Includes Items 1 2 4...

Page 66: ...uter End Plate 7 205450 Retaining Plate 8 See Chart Hex Rod 9 206007 Tail Nut Bar for V Guided Belts 206007 LHBEND Tail Nut Bar for Non V Guided Belts 10 206779 Rod Carrier Plate 11 801 180 Bearing 12 807 2873 Weld Nut 13 950616M Low Head Cap Screw M6 1 00 x 16 mm 14 22V2L WW Roller Kit Includes Items 1 and 11 WW Conveyor width reference 02 03 04 05 06 08 10 12 14 16 18 20 22 24 Item 8 Hex Rod Wid...

Page 67: ...uided Belts 3 206009 Tail Plate 4 206010 Outer End Plate 5 206011 Inner End Plate 6 206007 Tail Nut Bar for V Guided Belts 206007 LHBEND Tail Nut Bar for Non V Guided Belts 7 205450 Retaining Plate 8 205526 WW V Groove Spindle Assembly 9 205527 WW Smooth Spindle Assembly for conveyors 5 wide and wider 10 206286 WW Support Bar 11 807 2873 Weld Nut 12 950616M Low Head Cap Screw M6 1 00 x 16 mm 13 22...

Page 68: ...16 Rev E 2200 Series Version 2 Conveyors Service Parts Center Drive Module 16 26 11 12 5 2 9 4 14 1 23 13 3 6 8 7 20 10 15 19 22 25 24 27 31 Center Drive Repair Kit 8 14 14 16 16 17 18 21 4 28 29 30 25 25 25 27 32 Bearing Kit ...

Page 69: ... 20 wide Conveyors qty 2 463212M Bottom Cover for 22 wide Conveyors 463205M Bottom Cover for 22 wide Conveyors qty 2 463212M Bottom Cover for 24 wide Conveyors qty 2 14 4638WW Support Rail 15 674175MP Square Nut M6 16 708180P Trilobe Screw M6 1 00 x 25 mm 17 801 138 Bearing 18 801 173 Bearing 19 807 1040 Gas Spring for 2 wide Conveyor 807 986 Gas Spring for 3 wide Conveyor 807 985 Gas Spring for 4...

Page 70: ...Dorner Mfg Corp 70 851 816 Rev E 2200 Series Version 2 Conveyors Service Parts Mid Drive Module 8 7 7 6 3 4 5 5 1 1 2 9 8 8 7 4 7 3 6 10 Mid Drive Spindle Kit 7 11 Bearing Kit ...

Page 71: ...al Shaft 3 202353 Clamp Block 4 203637 Mounting Block 5 202455 WW Bottom Guard 6 202456 Side Plate 7 920614M Socket Head Screw M6 1 00 x 14 mm 8 920625M Socket Head Screw M6 1 00 x 25 mm 9 980428M Square Key 4 mm x 28 mm 10 22V2MDKO WW Mid Drive Spindle Kit for Knurled Spindle includes items 1 and 2 22V2MDKE WW Mid Drive Spindle Kit for Knurled Spindle Dual Shaft includes items 1 and 2 22V2MDLO WW...

Page 72: ...Dorner Mfg Corp 72 851 816 Rev E 2200 Series Version 2 Conveyors Service Parts Frame Assembly 3 1 12 5 6 8 9 10 2 7 11 Single Piece Frame 7 10 11 4 ...

Page 73: ...y 2 207367 LLLLL Outside Frame for Cleated Belt LPZ 16 22 wide Conveyors Only Qty 2 205395 LLLLL Outside Frame for Multi Piece 18 24 wide Conveyors Qty 2 207368 LLLLL Outside Frame for Cleated Belt LPZ 18 24 wide Conveyors Only Qty 2 8 205396 LLLLL Mid Frame for Multi Piece 14 18 wide Conveyors 207369 LLLLL Mid Frame for Cleated Belt LPZ 14 18 wide Conveyors Only 205398 LLLLL Mid Frame for Multi P...

Page 74: ... Assembly 8 207221 WW Return Roller Cover 9 463040 Roller Assembly for 2 wide Conveyor 463041 Roller Assembly for 3 wide Conveyor 463042 Roller Assembly for 4 wide Conveyor 203635 WW Roller Assembly for 5 wide and wider Conveyors 10 914 005 Rivet 11 920512M Socket Head Screw M5 80 x 12 mm 12 950616M Low Head Screw M6 1 00 x 16 mm 13 915 215 Retaining Ring for 2 4 wide only 14 801 115 Washer for 2 ...

Page 75: ...ly 3 206690 Bearing Cover 4 206691 Bearing Housing 5 206693 Bearing Guard for 30 206379 AA Bearing Guard for 45 and 60 6 206387 AA Outer Plate 7 201273 WW Spindle Assembly 8 802 109 Bearing 25 mm x 52 mm 9 807 920 Square Nut 10 950616M Low Head Screw M6 1 00 x 16 mm 11 207222 Bearing Spacer 12 22BK2 Bearing Kit 2 Pack 22BK4 Bearing Kit 4 Pack AA Angle 30 45 60 WW Conveyor width reference 06 08 10 ...

Page 76: ...1 Return Roller Cover 6 206390 Spacer 7 206391 AA Outer Plate 8 201273 WW Spindle Assembly 9 802 109 Bearing 25 mm x 52 mm 10 914 005 Rivet 11 920516M Socket Head Screw M5 80 x 16 mm 12 950616M Low Head Screw M6 1 00 x 16 mm 13 206049 AA Guide 14 807 2862 Hex Standoff 15 206389 Spacer 16 930612M Flat Head Screw M6 1 00 x 12 mm 17 207222 Bearing Spacer 18 22BK2 Bearing Kit 2 Pack 22BK4 Bearing Kit ...

Page 77: ...mbly Item Part Number Description 1 206503 Guide Clip 2 807 2878 Low Head Cap Screw M6 1 00 x 16 mm 3 206685 T Nut 4 206514 LLLLL 3 00 Guides GTB04A04 3 00 Guides 4 long GTB04A08 3 00 Guides 8 long 5 203661 Guide Clip Assembly Includes items 1 2 and 3 LLLLL part length in inches with 2 decimal places Length Example Length 35 25 LLLLL 03525 ...

Page 78: ...mbly Item Part Number Description 1 206503 Guide Clip 2 807 2878 Low Head Cap Screw M6 1 00 x 16 mm 3 206685 T Nut 4 206513 LLLLL 1 50 Guides GTB05A04 1 50 Guides 4 long GTB05A08 1 50 Guides 8 long 5 203661 Guide Clip Assembly Includes items 1 2 and 3 LLLLL part length in inches with 2 decimal places Length Example Length 35 25 LLLLL 03525 ...

Page 79: ...Number Description 1 207136 Guide Clip 2 807 2878 Low Head Cap Screw M6 1 00 x 16 mm 3 206685 T Nut 4 206512 LLLLL 50 Guides GTB09A04 50 Guides 4 long GTB09A08 50 Guides 8 long 5 41 00 24 Side Wiper per foot 6 203662 Guide Clip Assembly Includes items 1 2 and 3 LLLLL part length in inches with 2 decimal places Length Example Length 35 25 LLLLL 03525 ...

Page 80: ...bly Item Part Number Description 1 206503 Guide Clip 2 807 2878 Low Head Cap Screw M6 1 00 x 16 mm 3 206685 T Nut 4 206512 LLLLL 50 Guides GTB09A04 50 Guides 4 long GTB09A08 50 Guides 8 long 5 203661 Guide Clip Assembly Includes items 1 2 and 3 LLLLL part length in inches with 2 decimal places Length Example Length 35 25 LLLLL 03525 ...

Page 81: ... Guide Clip Assembly Item Part Number Description 1 206503 Guide Clip 2 807 2878 Low Head Cap Screw M6 1 00 x 16 mm 3 206685 T Nut 4 206511 LLLLL 50 Guides 5 203770 Snap On Guides per foot 6 203661P Guide Clip Assembly Includes items 1 2 and 3 LLLLL part length in inches with 2 decimal places Length Example Length 35 25 LLLLL 03525 ...

Page 82: ...0 Square Nut M6 1 0 11 911 710 Washer 12 920616M Socket Head Screw M6 1 00 x 16 mm 13 9206150M Socket Head Screw M6 1 00 x 150 mm 14 990601M Hex Nut 15 834 238 LLLLL Guide Rail GTB13A04 Guide Rail 4 long GTB13A08 Guide Rail 8 long 16 834 241 1 3 UHMW Guiding per foot GTB13B04 1 3 UHMW Guiding 4 long GTB13B08 1 3 UHMW Guiding 8 long 206683 2 UHMW Guiding per foot GTB13C04 2 UHMW Guiding 4 long GTB1...

Page 83: ...rew N6 x 16 mm 10 807 920 Square Nut M6 1 0 11 911 710 Washer 12 206698 Knob 12 mm 13 206697 Knob 150 mm 14 990601M Hex Nut 15 834 238 LLLLL Guide Rail GTB13A04 Guide Rail 4 long GTB13A08 Guide Rail 8 long 16 834 241 1 3 UHMW Guiding per foot GTB13B04 1 3 UHMW Guiding 4 long GTB13B08 1 3 UHMW Guiding 8 long 206683 2 UHMW Guiding per foot GTB13C04 2 UHMW Guiding 4 long GTB13C08 2 UHMW Guiding 8 lon...

Page 84: ...rew M6 1 00 x 16 mm 9 605279P Washer 10 920622M Socket Head Screw M6 1 00 x 22 mm 11 206383 Guide Ring 12 206397 Clip 13 920516M Socket Head Screw M5 80 x 16 mm 14 834 238 LLLLL Guide Rail GTB13A04 Guide Rail 4 long GTB13A08 Guide Rail 8 long 15 834 241 1 3 UHMW Guiding per foot GTB13B04 1 3 UHMW Guiding 4 long GTB13B08 1 3 UHMW Guiding 8 long 206683 2 UHMW Guiding per foot GTB13C04 2 UHMW Guiding...

Page 85: ...20 Square Nut M6 1 0 10 9206150M Socket Head Screw M6 1 00 x 150 mm 11 920625M Socket Head Screw M6 1 00 x 25 mm 12 990601M Hex Nut 13 834 238 LLLLL Guide Rail GTB13A04 Guide Rail 4 long GTB13A08 Guide Rail 8 long 14 834 241 1 3 UHMW Guiding per foot GTB13B04 1 3 UHMW Guiding 4 long GTB13B08 1 3 UHMW Guiding 8 long 206683 2 UHMW Guiding per foot GTB13C04 2 UHMW Guiding 4 long GTB13C08 2 UHMW Guidi...

Page 86: ...x 16 mm 9 807 920 Square Nut M6 1 0 10 9206150M Socket Head Screw M6 1 00 x 150 mm 11 207155 Knob 12 990601M Hex Nut 13 834 238 LLLLL Guide Rail GTB13A04 Guide Rail 4 long GTB13A08 Guide Rail 8 long 14 834 241 1 3 UHMW Guiding per foot GTB13B04 1 3 UHMW Guiding 4 long GTB13B08 1 3 UHMW Guiding 8 long 206683 2 UHMW Guiding per foot GTB13C04 2 UHMW Guiding 4 long GTB13C08 2 UHMW Guiding 8 long 15 20...

Page 87: ...crew M6 1 00 x 16 mm 3 206685 T Nut 4 280203 LLLLL 1 00 Cleated Guiding for Single Piece Guides 5 280202 LLLLL 1 00 End 1 Section Cleated Guiding for Multi Piece Guides 6 280201 LLLLL 1 00 End 2 Section Cleated Guiding for Multi Piece Guides 7 206515 LLLLL 1 00 Mid Section Cleated Guiding for Multi Piece Guides 8 203661 Guide Clip Assembly Includes items 1 2 and 3 LLLLL part length in inches with ...

Page 88: ... 2 807 2878 Low Head Cap Screw M6 1 00 x 16 mm 3 206685 T Nut 4 280202 LLLLL 1 00 End 1 Section Cleated Guiding for Multi Piece Guides 5 280201 LLLLL 1 00 End 2 Section Cleated Guiding for Multi Piece Guides 6 206515 LLLLL 1 00 Mid Section Cleated Guiding for Multi Piece Guides 7 203661 Guide Clip Assembly Includes items 1 2 and 3 LLLLL part length in inches with 2 decimal places Length Example Le...

Page 89: ...crew M6 1 00 x 16 mm 3 206685 T Nut 4 280303 LLLLL 2 50 Cleated Guiding for Single Piece Guides 5 280302 LLLLL 2 50 End 1 Section Cleated Guiding for Multi Piece Guides 6 280301 LLLLL 2 50 End 2 Section Cleated Guiding for Multi Piece Guides 7 206516 LLLLL 2 50 Mid Section Cleated Guiding for Multi Piece Guides 8 203661 Guide Clip Assembly Includes items 1 2 and 3 LLLLL part length in inches with ...

Page 90: ... 2 807 2878 Low Head Cap Screw M6 1 00 x 16 mm 3 206685 T Nut 4 280302 LLLLL 2 50 End 1 Section Cleated Guiding for Multi Piece Guides 5 280301 LLLLL 2 50 End 2 Section Cleated Guiding for Multi Piece Guides 6 206516 LLLLL 2 50 Mid Section Cleated Guiding for Multi Piece Guides 7 203661 Guide Clip Assembly Includes items 1 2 and 3 LLLLL part length in inches with 2 decimal places Length Example Le...

Page 91: ...2 Section Cleated Guiding 6 206517 LLLLL 2 50 Mid Section Cleated Guiding 7 203661 Guide Clip Assembly Includes items 1 2 and 3 8 207228 Guide for End 1 Section Horizontal to Incline Conveyors 9 207227 Guide for End 2 Section Horizontal to Incline Conveyors 10 207230 Exit Guide for End 1 Section Horizontal to Incline Conveyors 11 207229 Exit Guide for End 2 Section Horizontal to Incline Conveyors ...

Page 92: ...50 End 2 Section Cleated Guiding 6 206517 LLLLL 2 50 Mid Section Cleated Guiding 7 203661 Guide Clip Assembly Includes items 1 2 and 3 8 207228 Guide for End 1 Section Horizontal to Incline Conveyors 9 207227 Guide for End 2 Section Horizontal to Incline Conveyors 10 207230 Exit Guide for End 1 Section Horizontal to Incline Conveyors 11 207229 Exit Guide for End 2 Section Horizontal to Incline Con...

Page 93: ... 920 Square Nut M6 5 920620M Socket Head Screw M6 x 20 mm 6 950616M Low Head Cap Screw M6 x 16 mm 7 240839 Flat Belt Stand Mount Assembly Item Part Number Description 1 6 5 3 2 4 7 Item Part Number Description 1 240836 Cleated Mount Assembly 2 300150MK4 Drop In Tee Bar x4 3 605279P Washer 4 807 920 Square Nut M6 5 920620M Socket Head Screw M6 x 20 mm 6 950616M Low Head Cap Screw M6x16 mm 7 240838 ...

Page 94: ... Socket Head Screw M6 x 20 mm 7 950616M Low Head Cap Screw M6 x 16 mm 8 240847 Flat Belt Stand Mount Assembly for 2 610mm Conveyors Item Part Number Description 1 7 6 3 2 4 5 8 Item Part Number Description 1 240852 Cleated Stand Bracket Assembly LH 2 610mm Conveyor 2 240853 Cleated Stand Bracket Assembly RH 2 610mm Conveyor 3 605279P Washer 4 639971MK10 Drop In Tee Bar x10 5 807 920 Square Nut M6 ...

Page 95: ...rt Number Description 1 240850 Stand Mount 2 605279P Washer 3 950620M Socket Low Head Screw M6 x 20 mm 4 639971MK10 Drop In Tee Bar x10 5 920620M Socket Head Screw M6 x 20 mm 6 240854 Flat Belt Stand Mount Assembly for Tail Mounts Item Part Number Description 1 3 2 Item Part Number Description 1 206520 Connecting Bar 2 950610M Low Head Cap Screw M6 1 00 x 10 mm 3 206519 Connecting Assembly ...

Page 96: ...Socket Head Screw M6 1 00 x 14 mm 6 920620M Socket Head Screw M6 1 00 x 20 mm 7 950610M Low Head Cap Screw M6 1 00 x 10 mm 8 206518 Connecting Assembly Item Part Number Description 3 1 4 2 5 6 8 7 Item Part Number Description 1 206520 Connecting Bar 2 240836 Cleated Stand Mount Assembly 3 605279P Washer 4 807 920 Square Nut M6 5 920614M Socket Head Screw M6 1 00 x 14 mm 6 920620M Socket Head Screw...

Page 97: ...ller Clip 3 802 027 Bearing 4 913 100 Dowel Pin 5 950616M Low Head Cap Screw M6 1 00 x 16 mm 6 206522 Return Roller Assembly Item Part Number Description 3 1 4 2 5 6 Item Part Number Description 1 205978 Flat Return Roller Clip 2 240826 Return Roller 3 2410WW Return Roller Rod 4 2436WW Return Roller Guard 5 950616M Low Head Cap Screw M6 1 00 x 16 mm 6 206523 WW Return Roller Assembly WW Conveyor w...

Page 98: ...06521 Cleated Belt Return Roller Assembly Item Part Number Description 10 1 2 3 4 5 6 7 7 8 9 11 12 12 Item Part Number Description 1 201880 Reflector Mounting Assembly 2 201881 Eye Assembly with Plug 3 201882 Transformer with Plug 4 202004 Mounting Bracket 5 205109 Washer 6 200830M Drop In Tee Bar 7 202028M Mounting Shaft 8 807 652 Cross Block 9 807 948 Cap 10 807 1937 Drilling Screw 1 4 20 x 1 2...

Page 99: ...mber as indicated below Add V for V guided belts Cleated Belt Part Number Configuration Refer to Dorner patent plate Figure 154 From the model number determine conveyor type T width WW length LLLL cleat type C and cleat spacing SSSS Use data to configure belt part number as indicated below Add V for V guided belts 210 M WW LLLL A PP BB 24 C M WW LLLL A SSSS DORNER MFG CORP HARTLAND WI USA L E D O ...

Page 100: ... date The return charge covers inspection cleaning disassembly disposal and reissuing of components to inventory If a replacement is needed prior to evaluation of returned item a purchase order must be issued Credit if any is issued only after return and evaluation is complete Dorner has representatives throughout the world Contact Dorner for the name of your local representative Our Customer Serv...

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