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DOREGRILL Ginox 4 GAS, Operating Instructions Manual, Page: 1 / 50

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OPERATING 

INSTRUCTIONS

 

 

 

 

 

 

 

 

 

 
 

PROFESSIONAL SPINDLE 

ROTISSORIES

 

 

 

Ginox GAS Series Models:

 

 

Ginox 4 GAS

 

Ginox 6 GAS

 

 

Ginox 8 GAS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INSTRUCTION MANUAL ROTISSOIRES SERIE GINOX GAZ

 

 

Revision April 2010

 

Summary of Contents for Ginox 4 GAS

Page 1: ...OPERATING INSTRUCTIONS PROFESSIONAL SPINDLE ROTISSORIES Ginox GAS Series Models Ginox 4 GAS Ginox 6 GAS Ginox 8 GAS INSTRUCTION MANUAL ROTISSOIRES SERIE GINOX GAZ Revision April 2010 ...

Page 2: ...1 ...

Page 3: ... use of it we invite you to read this user manual carefully It will allow you to exploit all its capabilities and extend its life In a constant effort to satisfy your requirements regarding our products our technical team remains at your disposal to guide you in their installation and start up and to answer all your questions and suggestions Feel free to contact us or visit our website www doregri...

Page 4: ...ENTATION 11 4 3 ELECTRICAL CONNECTION 11 4 4 FIXED OR MOBILE CONNECTION NATURAL GAS OR PROPANE 12 4 4 1 General 12 4 4 2 Installation of a fixed rotisserie 13 4 4 3 Installation of a travelling rotisserie 14 4 4 4 Natural gas supply 14 4 4 5 Propane supply on cylinder batteries 14 4 5 EVACUATION OF VAPOURS 16 5 USE 18 5 1 THE ORDERS 18 5 2 IMPLEMENTATION 19 6 MAINTENANCE 20 6 1 DAILY AFTER COOKING...

Page 5: ...ITION TABLE ILLUSTRATES 32 10 1 PLATE 1 THE TROLLEY 32 10 2 PLATE 2 FRAMING 33 10 3 PLATE 3 DOORS 35 10 4 PLATE 4 CONTROL BOARD 37 10 5 PLATE 5 GAS CIRCUIT 39 10 6 PLATE 6 PIN DRIVE AND SAUCE DISH 41 10 7 PLATE 7 ROOF AND AMBIENT LIGHTING 43 10 8 PLATE 8 GINOX 4 ELECTRICAL DIAGRAM 45 10 9 PLATE 9 GINOX 6 ELECTRICAL DIAGRAM 46 10 10 PLATE 10 GINOX 8 ELECTRICAL DIAGRAM 47 10 11 PLATE 11 GAS COMPLIAN...

Page 6: ...INFORMATION FOR THE BENEFIT OF THE USER INSTRUCTION MANUAL ROTISSOIRES SERIE GINOX GAZ Revision April 2010 5 ...

Page 7: ...DOREGRILL equipment with all the information necessary for its optimum use to extend its service life through regular and appropriate maintenance to deal with minor incidents and outages that often do not require the intervention of a specialist and to avoid through compliance with warnings and recommendations any risk of injury to its users The time and attention that will be devoted to reading t...

Page 8: ...y experience or knowledge unless they have been able to benefit from it through a person responsible for their safety monitoring or prior instructions regarding the use of the device 1 5 Guarantee The manufacturer guarantees that the roasters mentioned in reference have been tested and tested in our workshops The warranty for these roasters is 12 twelve months Refer to the Warranty Certificate att...

Page 9: ...ouble safety to ignition and use These radiants are separated by deflectors made of stainless steel sheet with instantaneous disassembly 4 Pins 5 adjustable in depth each driven by an independent electric gear motor equipped with a hollow and flared 6 outlet tip allowing easy introduction of the pins These motors are protected from heat by an automatic shuttering system of adjustment lights From a...

Page 10: ...3 2 Nomenclature The various components of the roasting pan are shown in Fig 2 below INSTRUCTION MANUAL ROTISSOIRES SERIE GINOX GAZ Revision April 2010 9 ...

Page 11: ... 4th radiant opening valve 3rd radiant opening valve 2nd radiant opening valve 1st radiant opening valve Power on indicator lamp Mood lamp switch Rotation switch of the pins INSTRUCTION MANUAL ROTISSOIRES SERIE GINOX GAZ Revision April 2010 10 ...

Page 12: ...g pan pins and accessories Install the roaster away from any combustible material wood plastics In case of proximity to this type of material they must be protected by means of insulating materials IMPORTANT Respect a minimum air vacuum of 100 mm at the back and on the sides of the roaster to allow good ventilation of it and protection of the surrounding devices or walls 4 3 Electrical connection ...

Page 13: ... It must be mounted between 90 elbows see fig 01 If it has threads without sealing check the presence of seals and their good condition It is necessary to change the seals after each disassembly Do not employ only joints meeting the NF D 36 123 standard If it has threads with sealing perfect this one by interposing only a material of gasket compatible with the gas used Respect a minimum radius of ...

Page 14: ...USHGAZ PUSHGAZ PUSHGAZ PUSHGAZ PUSHGAZ 0 50 m 25 3 21 5 93 6 80 6 186 0 129 0 0 75 m 21 6 19 0 81 7 69 4 161 0 120 0 1 00 m 19 4 17 5 76 8 67 9 145 0 116 0 1 25 m 18 2 16 5 71 0 64 0 132 0 106 0 1 50 m 17 0 15 7 66 5 60 2 120 0 98 8 2 00 m 14 2 13 2 58 8 54 9 107 0 93 0 PROPANE Values expressed in kWPCI below 37mbar Diameter 1 2 Diameter 3 4 Diameter 1 R 90 mm R 110 mm R 130 mm Length without with...

Page 15: ...f the roasting pan see fig 04 This cable will be at least 250mm shorter than the length of the flexible coupler assembly and will connect an anchorage point provided in the wall to an anchorage fixed on the device itself 4 4 4 Supply of natural gas Whether the installation of the roaster is fixed or movable see paragraphs relating to these two cases interpose at the outlet of the gas line before t...

Page 16: ...level or below as well as sewer drains not protected by a siphon Where this distance is not practicable a wall shall be placed between the cylinders and the openings to be protected protruding at least 0 50 m and exceeding by 0 20 m in height the axis of the connecting rail or the input fittings of the inverter coupler The wall shall be made of shock resistant non flammable Class M1 spreadable mat...

Page 17: ...o the outside by a rigid sheathing duct with an internal diameter of 315 mm equipped with an adequate exhaust fan and motorcycle unit from 1500 to 2300 m h depending on the configuration The conduit either vertical or horizontal will open depending on the case in the roof or through a wall with at the exit an anti return shutter It is recommended that the evening exit be as direct as possible and ...

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Page 19: ...Corner hood 5 0 0 m m mini 1820 mm 0 mm 6 187 4 a n d G I G I 8 I M 300 mm 100 mm 300 mm 100 mm 880 mm 1425 mm INSTRUCTION MANUAL ROTISSOIRES SERIE GINOX GAZ Revision April 2010 17 ...

Page 20: ...motor gearboxes The motors are controlled in pairs by light switches The pins of the even stages rotate in one direction and those of the Odd stages in the opposite direction in order to allow the cooking of large poultry without risk of blocking the rotation mechanism Rotating the pins Toggle the switch up the switch lights up Stop spindle rotation Toggle the switch down switch goes off Locking d...

Page 21: ...rictly forbidden to place flat or any other object on top of the roaster or to obstruct by any means the exhaust stack and the ventilation areas Preparation Before starting the roasting pan make sure if it is connected to a battery of bottles that there are enough of them for a perfect diet depending on the ambient temperature see Table 5 p 23 In the case of a mobile roaster remember to lock the f...

Page 22: ...2 Pin Placement and Adjustment Adjust the pins in depth according to the size of the poultry to be roasted and the desired cooking speed Activate the spindle drive motors by flipping the corresponding switches IMPORTANT Never use or introduce aluminum foil into the roasting pan In order to avoid greasy projections and for the proper functioning of the roaster the glass doors must be kept closed du...

Page 23: ...nspection of the interior of the technical crankcase Wiping of the engines Verification of sliding systems Cleaning of various electrical components such as gear motors fans indicators switches etc IMPORTANT Current legislation requires cleaning of exhaust hoods and exhaust systems once every 6 months Disassembly of doors IMPORTANT This is a delicate operation because of the fragility of the eleme...

Page 24: ...or when the user accidentally hits one of the accessories brooch basket sauce dish etc on the edge of the ice by installing it 7 3 Manipulation Unscheduled and regular movements e g to take out the rotisserie on the sidewalk every day prematurely weaken the glazed surfaces IMPORTANT Glass whether tempered or not is a fragile material that should be handled with care The glass sensitive to the blow...

Page 25: ...TICS GINOX 4 GAS GINOX 6 GAS GINOX 8 GAS DIMENSIONS 1025 mm 1025 mm 1025 mm Overall width Overall depth 600 mm 600 mm 600 mm Roasting height 1040 mm 1400 mm Height of the trolley 850 mm 490 mm 168 mm INSTRUCTION MANUAL ROTISSOIRES SERIE GINOX GAZ Revision April 2010 23 ...

Page 26: ... 6 8 730 730 730 4 6 8 230V 20W 230V 20W 230V 20W Yes Yes Yes 3 5 7 5 2 kW 5 2 kW 5 2 kW 6 3 kW 6 3 kW 6 3 kW 0 404 kg h 0 404 kg h 0 404 kg h 0 666 m3 h 0 666 m3 h 0 666 m3 h 0 774 m3 h 0 774 m3 h 0 774 m3 h 1 1 1 230V 300 W 230V 300 W 230V 300 W 1 1 1 230V 5A 230V 5A 230V 5A 2 3 3 230V 5A 230V 5A 230V 5A 1 1 1 230V 2W 230V 2W 230V 2W 3x1 5mm2 3x1 5mm2 3x1 5mm2 Yes Yes Yes 16 Vol 24 Vol 32 Vol TO...

Page 27: ...3 h 7 36 4 Kw 2 828 kg h 4 632 m3 h 5 418 m3 h IMPORTANT In case of gas change replace the old adjustment label with the one provided in the gas change bag Table of gas uses and pressures by country Country France II2E EP Category G20 G25 G31 Gas 20 25 37 Pressure mbar Unit power of gas burners at various heating points Ø Drilling of 1st look 2nd look GAS the injector full fire idle G31 Propane 37...

Page 28: ...MAINTENANCE INSTRUCTION MANUAL ROTISSOIRES SERIE GINOX GAZ Revision April 2010 26 ...

Page 29: ...p is Electrical connection off defective Switch A pin doesn t turn Defective engine Electrical connection defective Several or all Defective switch Electrical connection pins do not turn defective not REMEDES TO BE MADE Put the electrical plug in the socket Reset the circuit breaker and change the device protection fuse If the problem persists contact your installer Changing the bulb Changing the ...

Page 30: ...bstructs feed ramp Control valve is defective Thermocouple is defective Burner is defective Open the pipeline dam valve Open the gas inlet valve on the back of the roaster Connect the end fitting to the inlet line Changing propane cylinders Call the installer Call your installer Check the opening of the various gas inlet valves If applicable call your installer Decrease the number of burners in se...

Page 31: ...thout the risk of blocking the mechanisms the drive motors of the spindles of the even stages rotate in one direction and those of the odd stages in the opposite direction This operation should only be carried out by qualified personnel Check the direction of rotation of the engine concerned and then after having carried out the gas and electricity safety open the technical box Using a screwdriver...

Page 32: ...ck After selecting the one corresponding to the gas used see table below reassemble it by performing the above operations in reverse order Repeat on all burners Reconnect the gas system and check using a leak detection aerosol the tightness of the entire system before closing the technical trunk Gas Injector ø drilling of the injector GNH 20 mbar G20 G25 Ø 1 95 mm And LNG 25mbar Propane 37 mbar G3...

Page 33: ...COMPOSITION TABLE ILLUSTRATES INSTRUCTION MANUAL ROTISSOIRES SERIE GINOX GAZ Revision April 2010 31 ...

Page 34: ... 490 mm 1 01 Trolley frame high 850 mm 1 02 Swivel wheel with brake Ø 100 0 2 02 Swivel wheel with brake Ø 125 2 2 03 Swivel wheel Ø 100 with plate 2 03 Swivel wheel Ø 125 2 2 04 Zinc plated steel washer Ø 12x40 4 4 05 Stainless steel screw CHC M12 40 4 4 INSTRUCTION MANUAL ROTISSOIRES SERIE GINOX GAZ Revision April 2010 32 ...

Page 35: ...10 2 Plate 2 Framing INSTRUCTION MANUAL ROTISSOIRES SERIE GINOX GAZ Revision April 2010 33 ...

Page 36: ...n 1 06 Rear closing panel 6 pin version 1 06 Rear closing panel 8 pin version 1 07 Square holding ceiling 2 2 2 08 Interior structure right 4 pin version 1 08 Interior structure right 6 pin version 1 08 Interior structure right 8 pin version 1 09 Right closure panel 4 pin version 1 09 Right closure panel 6 pin version 1 09 Right closure panel 8 pin version 1 10 Top reflector 1 1 1 11 Intermediate ...

Page 37: ...10 3 Plate 3 Doors INSTRUCTION MANUAL ROTISSOIRES SERIE GINOX GAZ Revision April 2010 35 ...

Page 38: ...e 4 4 6 05 Hinge Insulating Seal 4 4 6 06 Hinge top part 4 4 6 07 Hinge Insulating Seal 4 4 6 08 Hinge plate counterpart 4 4 6 09 DEC8 stainless steel toothed washer 4 4 6 10 M8 stainless steel nuts 4 4 6 11 Stainless steel flat nuts M8 4 4 6 12 Right glass doors high 796 mm 1 12 Right glass doors top 1156 mm 1 12 Right glass doors top 1516 mm 1 13 Handle 2 2 2 INSTRUCTION MANUAL ROTISSOIRES SERIE...

Page 39: ...10 4 Plate 4 Control Table INSTRUCTION MANUAL ROTISSOIRES SERIE GINOX GAZ Revision April 2010 37 ...

Page 40: ... 1 05 Green indicator light 1 1 1 06 Black round switch 0 1 1 1 1 07 Red square light switch 2 3 3 08 Terminal Block Holder 1 1 1 09 Terminal Block 1 1 1 10 Terminal block bridge 3 3 3 11 Washer for terminal block 6 6 6 12 Screen for terminal block 6 6 6 13 Clamp screw on base 1 1 1 14 Bracket bracket pass cable 1 1 1 15 Cable pass Ø 12 1 1 1 INSTRUCTION MANUAL ROTISSOIRES SERIE GINOX GAZ Revision...

Page 41: ...10 5 Plate 5 Gas Circuit INSTRUCTION MANUAL ROTISSOIRES SERIE GINOX GAZ Revision April 2010 39 ...

Page 42: ...1 07 Gas safety valve 3 5 7 08 Throttle valve handle 3 5 7 09 Fixing gas valve 3 5 7 10 Distribution tube 3 5 7 11 Fitting for distribution tube 6 10 14 12 Olive for distribution tube 6 10 14 13 Olive Union Ø 12 M20x1 50 3 5 7 14 G20 25 Gas Injector Block LNG GNH 3 5 7 14 G31 37 Gas Injector Block Propane 3 5 7 15 Secondary injector according to gas 3 5 7 15 Primary injector city gas only 3 5 7 16...

Page 43: ...10 6 Plate 6 Skewer Training and Sauce Dish INSTRUCTION MANUAL ROTISSOIRES SERIE GINOX GAZ Revision April 2010 41 ...

Page 44: ...racket 8 gear motors 1 06 U support 4 gear motors 1 06 U support 6 gear motors 1 06 U support 48 gear motors 1 07 Locking bracket 4 gear motors 1 07 Locking bracket 6 gear motors 1 07 Locking bracket 8 gear motors 1 08 Gear motor slide 8 12 16 09 Gear motor occultation plate 4 6 8 10 Pressure spring 8 12 16 11 Sliding plate of the gear motor 4 6 8 12 Insulation 4 6 8 13 Gear motor 4 6 8 INSTRUCTIO...

Page 45: ...10 7 Plate 7 Roof and Ambient Lighting INSTRUCTION MANUAL ROTISSOIRES SERIE GINOX GAZ Revision April 2010 43 ...

Page 46: ... steel fan washer Ø4 mm 1 1 1 08 Quartz support 1 1 1 09 Stainless steel nut M4 1 1 1 10 Domino porcelain 1 1 1 11 Stainless steel pan screw M4 25 1 1 1 12 Lighting glass support 1 1 1 13 Neoceram glass protection lamp quartz 1 1 1 14 Stainless steel blind nut M4 1 1 1 15 Stainless steel pan screw M4 20 1 1 1 16 Clingerite insulating washer Ø 4x10 Ep2 2 2 2 INSTRUCTION MANUAL ROTISSOIRES SERIE GIN...

Page 47: ...10 8 Plate 8 Electrical diagram Ginox 4 Switch Drive gear motor Power on indicator light INSTRUCTIONS FOR USE ROTISSOIRES SERIE GINOX GAZ Quartz lighting Revision April 2010 45 ...

Page 48: ...10 9 Plate 9 Electrical diagram Ginox 6 Switch Drive gear motor INSTRUCTION MANUAL ROTISSOIRES SERIE GINOX GAZ Revision April 2010 46 Power on indicator light ...

Page 49: ...10 10 Plate 10 Electrical diagram Ginox 8 Switch INSTRUCTION MANUAL ROTISSOIRES SERIE GINOX GAZ Revision April 2010 47 Drive gear motor ...

Page 50: ...10 11 Plate 11 GAS Compliance INSTRUCTION MANUAL ROTISSOIRES SERIE GINOX GAZ Revision April 2010 48 ...

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